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289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
1
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
2
Ring chain bucket conveyorTH bucket conveyor is widely used for bulk density less than 1.5t/m3,such as Coal, cement, sand, fertilizer, foodetc. The conveying temperature can not be over 250℃, also widely used in building materials, electric power,metallurgy, machinery, chemical industry, light industry, nonferrous metals and so on.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
3
Comment1. Introduction......................................................................................................................................3
2. Advantages....................................................................................................................................... 5
3. Working Principle..............................................................................................................................5
4. Technical Parameters........................................................................................................................6
5. Sketch Map....................................................................................................................................... 7
6. Components of Ring Chain Bucket Elevator..................................................................................... 8
1) Head Section..............................................................................................................................9
2) Middle Section.........................................................................................................................10
3) Tail Section...............................................................................................................................12
4) Conveying Link Chain and Bucket............................................................................................13
5) Driving Device..........................................................................................................................14
7. Application......................................................................................................................................14
8. Troubleshooting..............................................................................................................................17
9. Safety Information..........................................................................................................................18
10. Certificates....................................................................................................................................19
11. Company Profile........................................................................................................................... 20
12. Contact us.....................................................................................................................................21
13. Customer Questionnaire.............................................................................................................. 22
14. NOTES:.......................................................................................................................................... 23
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
4
1. Introduction
Bucket elevator is designed to transport powder, granular and lump materials, which also can liftabrasive materials, such as fly ash, slag, limestone, cement slurry, cement clinker, cement, coal, dry clay,etc., it has an opening bin below for storing material, when the motor driving the endless plate chain(chain or belt) through the chute, the hopper fixed in the chain of plate (chain or belt) bring the material tothe discharging opening, in this way it continuously convey the material.
Ring chain Bucket Elevator is applied in the vertical conveying of abrasive powder, granular and smalllump materials, such as grain, coal, cement and crushed ore, etc., and its transportation height canreach to 40m. The bucket chains are characterized by simple structure, stable operation and hybrid orgravity discharge. The wheel rim uses combination sprocket, and it is easy to replace and has beenspecially treated to ensure a long service life. The under part is equipped by gravity automatic tensioningdevice, so that it can maintain a constant tension to avoid slipping off the chain. The materialtemperature can not exceed 250 °C.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
5
2. Advantages
Excellent sealing, less environmental pollution. Easy Operation and maintenance, less wearing parts. Energy conservation and less maintenance ensure the machine a very low cost. Advanced design principle has ensured the reliability of machine operation. High accuracy. The housing case is of good rigidity and beautiful appearance by the edge
folding and intermediate beading. Small size. Compared with other machines which have the same lifting capacity, size of this
machine is smaller. Transmission capacity. The series hoist NE15 ~ NE800 a variety of specifications.
3. Working Principle
Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyorbelt or chain, and next it is downward rolled over bypass the wheel on the top and the materials aredumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over.The driving band of bucket elevator with driver is commonly made of rubber, and it is installed belowor above the drive roller and the divert roller. The chain-drive bucket elevator is generally equippedwith two parallel transmission chain, on which above or below is a drive sprocket and a divertsprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassisto prevent the dustflying into the bucketelevator.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
6
4. Technical Parameters
Model TH160 TH250 TH315 TH400 TH500 TH630
Bucketform
Q H Zd Sd Q H Zd Sd Q H Zd Sd Q H Zd Sd Q H Zd Sd H Zd Sd
Transferamount(m3/h)
5.4 9.6 9.6 16 12 22 23 35 17 30 25 40 24 46 41 66 38 70 58 92 85 89 142
Bucketwidth(mm)
160 250 315 400 500 630
Bucketvolume(L)
0.5 0.9 1.2 1.9 1.3 2.2 3 4.6 2 3.6 3.8 5.8 3.1 5.6 5.9 9.4 4.8 9 9.3 15 14 14.6 32.5
Bucketclearance(mm)
280 350 360 400 500 480 560 500 625 710
Belt width(mm)
200 300 400 500 600 700
Bucketspeed(m/s)
1.4 1.6 1.6 1.8 1.8 2
Max.blockmaterial(mm)
25 35 45 55 60 70
TH bucket conveyor is widely used for bulk density less than 1.5t/m3,such as Coal, cement, sand,fertilizer, food etc. The conveying temperature can not be over 250℃, also widely used in buildingmaterials, electric power, metallurgy, machinery, chemical industry, light industry, nonferrous metals andso on.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
7
5. Sketch Map
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
8
6. Components of Ring Chain Bucket Elevator
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
9
1) Head Section
The Ring Chain Bucket Elevator head section consist of the drive wheel with shaftand the materialdischarge spout. Thetransmission of power onto thecentral chain is effected via friction to make the bucketelevator work.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
10
2) Middle Section
Middle Section is mainly about casing. For inspection and maintenance works, the corresponding serviceflaps are placed at the suitable positions in the bucket elevator casing.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
11
3) Tail Section
Tail Section mainly consist of gravity tensioning device, inspection window, balancing weight.The gravitytensioning device guarantees optimum running and guidance conditions of the chain on the return chain wheeland the tension chain wheel in the bucket elevator boot.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
12
4) Conveying Link Chain and Bucket
Chain and Bucket is the essential components of Ring Chain Bucket Elevator.When mounting the chains theouter link plates will be secured via snap rings before they are screwed with the buckets.Designed with variousoptions of bucket depending on the type of material to be transported.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
13
5) Driving Device
The drive unit is equipped with reducer, coupling and motor as the power system. Usually in order toprotect people, there is a cover on the coupling and mark it in different colors.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
14
7. Application
Ring chain Bucket Elevator Conveyor is constructed using buckets attached to a plate chain. It is widelyused to transport limestone, clinker, cement, coal, dry clay, etc.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
15
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
16
8. Troubleshooting
Motor can start none loaded. Problem analysis as following:
a. Supply not connected;
b. Button not functions with insensitive touch.
Measures: Connect supply, repair related electrical members;
Abnormal noise occurs during operation. The equipment must be stopped at once to see whether
any ware parts loosening or big lump blocking. Cleaning and alteration should be made when above
problems found.
If continuous undue electric current found, overload or material blocking may occur.
The equipment should stop first. If overload found, the capacity should be lowered; If material
blocking found, cleaning should be made and the reason should be traced.
If violent vibration at lower section of the equipment, one should check whether take-up device
provide due tension. If no, adjustment should be made to the take-up spacing to restore the bucket
elevator to the normal tension.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
17
9. Safety Information
The following safety instructions, combined with common sense, will save your equipment from needlessdamage and the operator from unnecessary exposure to personal hazard. Pay special attention to thecaution notes in the text. Before removing Bucket Elevators covers or drive guards to attempt any repairs or adjustments, shut off and
lock the line disconnect switch. Before running the elevator make sure all guards are in place, inspection doors are closed, and safety
devices are connected and operational. Make sure Bucket Elevator is secure before operating. Always keep children away from Bucket Elevator when operating. The motor controls and reset button must be located so that the operator has a full viewof the entire operation. During regular operation of the Bucket Elevator, one person should be in a position tomonitor the operation.
A second person should always be nearby to shutdown theBucket Elevator in case of an emergency. Make sure everyone that is not directly involved with the operation is out of the workarea before beginning
the operation. Keep the work area clear of grease, oil, water, and other objects that could cause a slipor a fall. Make sure all safety devices, shields, and guards are in place and are functional before beginning the
operation. Shut off power to adjust, service, or clean the Bucket Elevator. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove alljewelry before starting
the operation. Visually inspect the Bucket Elevator periodically during operation for signs of excessivevibration, loose
fasteners, and unusual noises.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
18
10. Certificates
BV ISO CE
TUV SGS Latter Patent
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
19
11. Company Profile
Henan Pingyuan Mining Machinery Co., LTD. is a professional manufacturer for VibratingScreen & Feeder, Bucket Elevator, Belt Conveyor, Screw Conveyor, Scraper Conveyor and allkinds of spare parts such as Roller, Motor, Rain Cover, etc.
Our Company Foreign Trade Department
Our Workshop 1 Our Workshop 2
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
20
12. Contact us
Add: No.289 Yellow River Road, Xinxiang City, Henan Province, ChinaTel: +86 373 579 9198 Fax: +86 373 5071699Website: www.pkmachinery.comE-mail: [email protected]
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289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
21
13. Customer Questionnaire
COMPANY INFORMATIONCompanyAddress
Project NameEquip. NameEquip. No.
Contact E-mailTel Fax
MATERIAL CHARACTERISTICSMaterial
Bulk Density t/m3 Moisture Content %Sticky FlowabilityAbrasive Corrosive
Temperature Grain Size-Design ℃ MinimumDiameter mm
-Operating ℃ MaximumDiameter mmParticle Size Distribution %
MACHINE LAYOUTCapacity t/h
Conveying Distance mSlope Angle °Lifting Height m
Layout Horizontal or InclinedPlacement Indoor or OutdoorFeed by
Discharges toConstruction Material Q235, SUS304, 316L or Others
Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?Voltage V Frequency Hz
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
22
14. NOTES:
1.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Ring Chain Bucket Elevator
23