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Rapier Loom
MD SOHEL KHAN
Department of Textile Engineering
Port City International University
Loom 1.What is loom? Loom is a mechanical device which is used
to produce woven fabric by the insertion of warp and weft yarn. In weaving technology ; loom is the principle mechanical device for weaving. Various types of loom are used for doing the weaving task. Various types of designed fabric are produced by changing the machine setting.
Types of Modern Loom Rapier Loom Projectile Loom Air Jet Loom Water Jet Loom Multiphase Loom
Rapier Loom Rapier loom is a
shuttleless weaving loom in which the filling yarn is carried through the shed of warp yarns to the other side of the loom by finger like carriers called rapiers.
continued A rapier loom uses a rapier to pull the weft yarn across the
loom.
It can be a single rapier or double rapier.
For a single rapier, a long rapier device is required to extend
across the full width of warp.
For a double rapier loom, two rapiers enter the shed from
opposite sides of the loom and transfer the weft from one
rapier head to the other near the centre of the loom
The advantage of two rapier system is only 50% of the rapier
movement is utilized in the weft insertion of single rapier loom
Single Rigid rapier The rigid rapier is a metal or composite bar usually with a circular cross
section
The rapier enters the shed from one side, picks up the tip of the weft yarn
on the other side and passes it across the weaving machine while retracting
Single rapier carries the yarn in one way only and half of the rapier
movement is wasted
Rapier length is equal to the width of the weaving machine
Requires high mass and rigidity of the rapier -
to ensure straight movement of the rapier head
Single rapier machines are not popular
Single Rigid rapier
Continued….Advantage
• Problem of weft transfer does not arise and
normal range of fabric can be woven.
Disadvantage
• One movement of rapier is wasted.
• Loom speed is very slow.
• The maximum weft insertion rate is 400 m/min
Single Rigid rapier
Double Rigid Rapier Two rapiers enter the shed from the opposite sides and meet at the center.
The double rapier weaving machines are subdivided into:
• One-sided weft insertion. One rapier is the transmitting rapier the
other is the taker rapier.
• Double-sided weft insertion. Each rapier acts alternately as the giver
and the taker.
The giver picks up the yarn from the accumulator at one side, brings it
to the center of the shed, transfers it to the second rapier (taker).
As the taker retracts, carries the yarn to the other side.
In a twin-rapier system, two rapiers move together from the same
driving source, as is necessary in face-to-face (i.e., double-plush)
weaving
Double Rigid Rapier
Mechanism of Rapier loom A rapier is a rod or steel tape which carries the weft
yarn. In the other end, the rapier connected to the control system.
The rapier moves through the warp yarn by carrying weft yarn from one end to other.
There are two types of rapier loom. One types of rapier loom consist a rapier in one end.
The rapier is then retracted, leaving the new filling in the place.
Other types of rapier also available, in which the rapier carries the weft yarn to the centre and the other rapier from the opposite side carries the weft yarn from the centre.
Continued…. There are two types of rapier loom. One is flexible
and other is rigid rapier loom. The rigid loom takes more space than rigid loom.
Flexible rapier can be coiled, if it is too flexible than it will buckle. The double rapier is used more frequently than single rapier.
A rapier machines can be operate at speeds up to 1300 meters of weft per minute. This type of rapier is efficient. The noise level is high because it speeds about 200 to 260 ppm.
Structure of rapier loom
Main parts 12.Crank shaft. 3.Bottom shaft. 4. Grippers tapes. 5. Rapier Loom Sensors. 6. Rapier Loom Cutters. 7. Rapier Loom Driving Wheel 8. Rapier Loom Tapes .Motor.
Features High on quality Low cost Stable weft insertion PLC Base control
panel Rigid design
Continued….Specification of rapier weaving machine is given below –
Specifications Name Specifications ValueProduct Category Weaving
Machine Category Loom rapier weaving machine
Product Name Rapier Loom MachineProduct Model According to ManufacturerProduct Class NewOrigin China/India/OthersBrand/Manufacturer Name of ManufacturerAgent In Bangladesh No/YesPower 1.5~2.2kw
SpecificationTemperature NormalCertification SGS/OthersProduction Capacity 100 Set/Sets per MonthFidder 6/8Droppers 10000pcsWork Width 2300 (mm)Warp Beam Diameter 600mmDrum Diameter 300mmMaximum Speed 280rpmWeft Insertion 160-180m/minColor Selection 6 color
Continued….Color Selection 6 colorSpindle Number 392Heald Frame 14Motor Power 1.5 /2.0 KwDimension 4450*2300*3100mmWeight 3600kg
Description
The rapier transfer box build with the most helix gears is stable and dependable. Rear beam tension structure is used to balance tension of warp for high density fabrics
Advantage Less floor space requirement , spatial
productivity is higher. Flexible rapier band are wound on
wheels placed in semi-circular channels when they are withdrawn outside the shad, and the result is wide working widths up to 5m.
Disadvantages The warp threads should not be damages by
the ribbed guides . Guiding system may lid the ink breakage due
to not failure . Using fancy yarn in warp direction is almost
impossible. Wasted movement.
End Product Very light fabrics with 20 GSM
to heavy fabrics with around 850 GSM.
Rapier machines are widely used for household textiles and industrial fabrics.
Rapier machines are designed for universal uses like – Weave classic Wool, Cotton, Man-made fibres, fine Silk and Fancy yarns.
Conclusion Rapier machines weave more rapidly
than most shuttle machines but more slowly than most other projectile machines. An important advantage of rapier machines is their flexibility, which permits the laying of picks of different colours. They also weave yarns of any type of fibre and can weave fabrics up to 110 inches in width without modification.
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