THE “GMP” Green Manufacturing Process

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Our choice is to create buildings cheaper and better than average. Our concept can be also mobile, simple, smart,

durable, attachable, detachable, resalable, hand portable mountable by itself or turnkey by road, very little impact on the

ground, natural light ....It is as individual or collective, professional, recreational, humanitarian.... One can easily add options

such as solar or wind energy.

We reduce the economic cost to the benefit of the majority of Ukrainian end-user customers while improving the quality

of services such as insulation, heating and ventilation.

Our choice is to deny the systematic use of chemical industrial materials (concrete, glass wool, rock wool, plastic, OSB

formaldehyde, solvents, additives ...) . The total financial cost of production is huge (water, electricity, pollution, transport...)

The final customer pays expensive and harmful products for health.

Our choices are professionals. They are neither extremist nor mystical; we are in the "energy transition". We actually

diminish the impact of chemicals in nature using quality natural products found all around us such as wood, straw, reed,

earth, lime, calories from land, air, rain wooden pallets or tires materials. or recycled as iron on our mobile version

(recyclable life to 100%)...

Currently, the percentage of the cost of labor is equal to approximately 50% of the cost of construction; the other 50%

are the materials. ECS3 change to 70/80 % of global labor costs (in the production + assembling) and only 20 /30% of cost

of materials.

We prefer to work with people on site who need and want, using their expertise, their experience, their skill and their

hands. We do not like the noisy machinery, energy, low quality, often expensive (purchase + maintenance) , manufactured

by " subhuman " several thousand miles ... When possible we prefer to make ourselves our hand tools on site.

The module manufacturing is industrial, 90% of factory work. Engineers consulting firm and helps control production.

Several "client building sites" can be made at the same time in the same place by different people.

No delay due to weather, precision and industrial quality of work, poor waste management organized factory, no loss of

time or risk due to transport of the equipment on site, calculation of all quantities is optimized to avoid waste, wasted time

and unnecessary equipment ...

ECS-3.COM Project is economic first, and then ecologic:

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Our process is reliable, efficient, low cost and reduces time of construction

• No lack of material, material supply is organized upstream

• All the specialists with all tools are scientifically organized

• Speed and effectiveness of controls on the production of all structural components

• Clean work on the site, better organization, better productivity

• Reduction of waste at the production site

• Reduction of risk of theft on site = reduction of costs

• No daily risks, costs & lost time by the builders on the road

• No delay due to bad weather

• Minimizes borrow physical soils of the building site

• Minimizes the carbon footprint in the air and in water

• High value of the Investment over time due to its 'mobility„, simplicity & low energy

• Construction accepted by most building codes in the world

• Costs known before the work begins

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THE “GREEN MANUFACTORING PROCESS”

This process is the essential part of the project “ECS-3.COM”,

and consist of six activities:

- production of wooden frames

- production of straw panels

- production of reed panels

- plastering of protection layers

- manufacture of bricks and tiles made of clay

- production of fuel briquettes made of biomass

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RAW MATERIALS USED

Materials which are used for the construction of our buildings

are local, natural and eco-friendly

Straw Sand Clay

Reed Wood Damask

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RECYCLED MATERIALS

Waste of straw

Sawdust

Pallets Felt

Fuel briquettes 6

Materials which remain from the production,

and that can be recycled and used again

RAINBOW/GMP panels 0,6 kWh/m3

Cellulose coton 10 kWh/m3

Gas concrete 400 kWh/m3

Clay bricks 540 kWh/m3

Foamed glass 1600 kWh/m3

GMP ideal surface = 1000 m2

Productivity: between 1 and 2 panels per hour

Electrical energy :

For heating (18 ̊ C) – 24 kWh (max)

For production – 14 kWh

For lightning – 3-5 kWh

GMP CHARACTERISTICS

COMPARATIVE TABLE – GREY ENERGY SPENT

NB: we have conceived this production process to be able to

be autonomous in energy with solar panels + wind turbines 7

Территория «зеленого производства»

Village

Farm

Farm

Clay and sand

Reeds field

Fields of wheat

Farm

GMP

Storage & Quality control

Dry workshop

Wood workshop Cellulose workshop

Office

Clay

workshop

9 Plan of the GMP

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STORAGE OF RAW MATERIALS

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STORAGE OF RAW MATERIALS

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STORAGE OF RAW MATERIALS STORAGE OF RAW MATERIALS

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WOOD WORKSHOP

Production of panel frames

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WOOD WORKSHOP

1. Racks for wood parts

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WOOD WORKSHOP

2. Industrial circular saw

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WOOD WORKSHOP

3. Jointers

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WOOD WORKSHOP

4. Bath for wood treatment

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WOOD WORKSHOP

5. Conveyors for wood parts

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WOOD WORKSHOP

6. Table for assembling wood frames

20 Process of pressurizing panels

CELLULOSE WORKSHOP

21 1. Press-machine

CELLULOSE WORKSHOP

22 1. Press-machine

CELLULOSE WORKSHOP

23 2. Circular shaver

CELLULOSE WORKSHOP

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CLAY WORKSHOP

Applying protection layers

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CLAY WORKSHOP

1. Panel conveyor

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CLAY WORKSHOP

2. Clay mixer

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CLAY WORKSHOP

3. Panel tilter

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CLAY WORKSHOP

4. Forklift

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CLAY WORKSHOP

5. Panel loader

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OFFICES AND DRY WORKSHOP

Administration area and dry zone for panels

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STORAGE AND QUALITY CONTROL

Zone dedicated for measurements of panels

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OTHER OPTIONAL WORKSHOPS

Examples of other workshops

that can be implemented