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PROJECT PRESENTATION
PORTABLE MINILATHE
PORTABLE MINILATHE
GROUP-3GROUP MEMBERS
Sujith R (Team Leader)Jerrin BoseNikhilesh KSanoosh CSanthosh Kumar NVineeshkumar KV
Guided By, MANU M JOHN Asst.Professor Dept.of Mechanical Engg.
PORTABLE MINILATHE
PORTABLE MINILATHE
• It is that of all the machines employed by the mechanic to aid he in his work
• The lathe holds the honor of having been the first machine tool. From it all other machine tools have been developed as they are.
LITERATURE SURVEY
PORTABLE MINILATHE
• Length of the bed• Width of the lathe bed• Height of centers over the bed• Distance between centers• Swing diameter over the bed• Over the carriage• Max diameter of all through spindle• Power of the motor• Modes of drives• No. of spindle speed• Lead screw details• Weight and floor space required
Specification Of Conventional Lathe
PORTABLE MINILATHE
• Types of Lathes• Speed lathe • Engine lathe• Bench lathe• Tool room lathe• Semi automatic lathe• Automatic lathe
Types Of Lathes
PORTABLE MINILATHE
• Producing cylindrical jobs• Turning • Taper turning• Drilling • Boring • Knurling• Screw thread cutting• Reaming
Functions Of Conventional Lathe
PORTABLE MINILATHE
• Lathe is known as the mother machine tool• It is one of the most widely used machine
tools in all parts of the world. • An engine lathe is the most basic and simplest
form of the engine lathe• Engine lathe derives it’s name from the early
lathes, which obtained their power from engines
INTRODUCTION
PORTABLE MINILATHE
• Bulky • Placed at a fixed place• Maintenance• Huge space required• High initial cost
Conventional Lathes
PORTABLE MINILATHE
• Concept The portable mini lathe is a simplest wood
turning machine having simple constructional parts which favors less effort to operate.
PORTABLE MINI LATHE
PORTABLE MINILATHE
• Need The conventional lathe machines are suffering
from its bulkiness to carry it to preferred workspace. We need to admit the workshop for even light operations like internal design parts, modification etc. The PORTABLE MINI LATHE is specially designed for carpenters to carry light operation within his workspace. The operator can carry the machine itself anywhere as he porting his tools.
PORTABLE MINI LATHE
PORTABLE MINILATHE
• Portability• Lathe performance within the workspace• Lathe operations with the tool available the
carpenter• Feasibility multiple operations• Machining of light metals• Economic
OBJECTIVES
PORTABLE MINILATHE
PROJECT MODELThe main parts incorporate the PORTABLE MINI LATHE are,•Headstock (Hand drill)•Wooden bed•Head stock carrier•Hand drill support•Wooden tailstock
PORTABLE MINILATHE
The main parts incorporate the PORTABLE MINI LATHE are,
•Tailstock guide way•Stud•Clamp•Hinge•Screws •Bolts•Washer•Chisel
PORTABLE MINILATHE
• Portable mini lathe uses hand drill as headstock
• It can be driven by minimum power
• Three wooden clamp is used to fix the drill
• It is light and compact to assemble and disassemble
HEADSTOCK
PORTABLE MINILATHE
SPECIFICATIONS• Type – portable• Net weight of the drilling machine – 1.4 kg• Speed at no load – 22oorpm• Power – 450W
PORTABLE MINILATHE
• Jack enables to facilitate minimum pitch to adjust the height
• Can fix easily• Rigid support
SCISSOR JACK
PORTABLE MINILATHE
• It made up of combination of wooden block and steel ball bearing
• The dead centre made up of aluminum
TAILSTOCK
PORTABLE MINILATHE
Dimension
• Foundation 150x120x18mm
• Wooden block65x65x125mm
PORTABLE MINILATHE
LATHE-BED
• Mini lathe uses a wooden bed which interns reduce the weight as compared to metal
• Slot provided ensures to and fro motion of tailstock
PORTABLE MINILATHE
Dimension
• Lathe bed- 2(550x320x18)• Slot - R8x350
PORTABLE MINILATHE
GUIDE WAY• Guide way which guides
the tailstock to and fro movement accurately
• It is made up of stainless steel C-members, that is obtained by cut out one side of square member.
PORTABLE MINILATHE
Dimension
• Length-450mm• Width -20mm• Height-12mm
PORTABLE MINILATHE
MISCELLANEOUS PARTS
NUT&BOLT A total 29 nuts and bolt are used to fix the machinery. Fix the lathe bed to the stand - M10Fix the scissor jack to the bed - M10Fix the headstock carrier to the jack -M10Fix the tailstock to the bed - M12Fix the hand drill to the carrier -M6
PORTABLE MINILATHE
WOODEN CLAMP
Wooden clamp fix the hand drill properly to the hand drill carrier
DimensionLength -120mmBreadth-60mmHeight -20mmRadius -25mm
PORTABLE MINILATHE
STAND
DimensionStructural member -24mm x 24mm x 2mmLength -1100mmBreadth -320mm Height -800mm
PORTABLE MINILATHE
• Metal/ wood cutting; metal and the wood as required dimension were cut with the cutter and the jig saw at the mechanical workshop.
WORKSHOP FACILITY USED
PORTABLE MINILATHE
WORKSHOP FACILITY USED• Drilling; holes are drilled on the metal as well as the
wood at the lathe workshop with the radial drilling machine and the hand drill
PORTABLE MINILATHE
WORKSHOP FACILITY USED
• Grinding; cut structural members were grind at the mechanical workshop.
PORTABLE MINILATHE
Welding; the structural members were welded together to build the stand and plates were welded to the scissor jack to get it fixed on the bed. The tailstock centre was welded the ball bearing then the clamp
WORKSHOP FACILITY USED
PORTABLE MINILATHE
WORKSHOP FACILITY USED• Fitting; the tailstock centre produced by grinding and
filing the aluminum rod of diameter 15mm.
PORTABLE MINILATHE
WORKSHOP FACILITY USED• Carpentry ; shaping the wood and cut the slot on the lathe bed is done at the carpentry
PORTABLE MINILATHE
ASSEMBLY
• Mobility• Perform every operations , considering with
conventional lathe• Simple and compact• Easy to handle• No need extra manpower• Very cheap• Less power consumption• Fixed anywhere
ADVANTAGES
• Difficult to perform large workpiece• Skilled labours required• Vibration problem
DISADVANTAGES
• Perform operations on wood and aluminium• Power available is limited
LIMITATIONS
• Perform operations such as,1. Turning 2. Grinding3. Cutting4. Polishing• Applicable in carpentry workshop.
APPLICATIONS
• Portability• Lathe performance within the workspace• Operations with tools available the carpenter• Economy• Feasibility of multiple operations 1.Turning 2.Grinding 3.cutting 4.polishing
ATTAINMENTS OF OBJECTIVES
SLNO
DESCRIPTION QTY. COST
1 HAND DRILLING MACHINE 1 2500
2 PORTABLE GRINDING MACHINE 1 2000
3 HAND SAW 1 500
4 SCISSOR JACK 1 600
TOTAL 5600
(a)Estimating of machinry and equipment costcost of machinery
ESTIMATION AND COSTING
COST OF EQUIPMENT
SL NO
DESCRIPTION QTY COST
1 STEEL RULE 1 30
2 FLEXIBLE TAPE 1 100
3 SCREW DRIVER 1 50
4 FLAT FILE 1 100
5 C CLAMP 1 120
6 HAMMER 1 100
7 PUNCH 1 40
8 SPIRIT LEVEL 1 150
9 GRINDING WHEEL 1 60
10
CUTTING WHEEL 3 60
TOTAL
810
RAW MATERIAL COSTSL NO
DESCRIPTION QTY COST
1 ANGLE IRON 6m 18002 WOOD 6554cc 8003 STAINLESS STEEL 400g 200
4 MISCELLANEOUS - 300
TOTAL 3100
GRAND TOTAL Cost of machinery 5600 Cost of equipment 810 Raw material cost 3100
=5600+810+3100
=9510 INR
• Prototype of minilathe with simple mechanism driven by drilling machine
• Use of scissor jack mechanism convenient to compact the product and fulfil our needs
• It reduces the capital cost• Fabricated devices are portable and easily assemble
and dismantle• It helpful to ordinary workers to conduct machining
effectively
CONCLUSION
• Production technology by OP KHANNA (YMCA institute Haryana)
• Holzapffel,charles Turning and mchanical population vol.5(MIT-US)
• Sparey lawrence,The amatures lathe special interest model book
• MC shaw, Metal cutting principles Oxford university press london
REFERENCE
PORTABLE MINI LATHEPORTABLE MINI LATHE
PORTABLE MINILATHE
Assoc. Prof. Sri. Binulal B. R, (Head of the Department of Mechanical Engineering)Asst. Prof. Sri.Anuradh T R (Department of Mechanical Engineering )Sri. John K.Y. (Trade instructor, Department of Mechanical Engineering ) Sri. Manoj Kumar V. (Demonstrator, Department of Mechanical Engineering )
Special thanks to,
THANKS….