12

Pmc technical guide2016-1-3

Embed Size (px)

Citation preview

Page 1: Pmc technical guide2016-1-3
Page 2: Pmc technical guide2016-1-3

Fast and Powerful:

PMC-S spray-applied Waterproofing

PMC-S spray-applied Waterproofing system can be used in all kinds of area Application of Projects

Wildiy used in Miner, highway, railway, tunnel,

basement, underground Parking, air-raid

shelters, groud pipe, cave storage

waterproofing projects, special suit for

airtight underground waterproofing projects.

Suitable formation level

Concrete, metal material, rocks syrface or

any formation level which is stable and

solid.

Interfaces basicly smoonth:

·water test on interfaces, pH=4;

·temperature: -20℃~45℃,processing temperature >0℃;

Installation requirments:

·Water:Clean water without sand

·Power:380V/220V dynamic electricity

·Air:Air pressure 0.6MPa, Air supply >1.2m'/min。

Stable performance:

Material perfotmance of PMC-S

SPRAYING MATERIAL

EVOCATORS

SPECIFICATION

PMC-S main emulsion is divide into emulsion A and emulsion B, specification below

COMPOSITION

APPEARANCE

DENSITY

NVV

VISCOSITY

pH VALUE

PROPORTION

USEAGE

STORAGE TIME

PACKING

NET WEIGHT

CA-Me3 emulsion, filler, membrane shaping additives etc

Cream white liquid, sediment appears in storage but does not affect its function

membrane shaping materials contains 23%

去50%

25’ ~90’

rectify at 6.5~8 depends on PH of ground water

1. 3

membrane shaping materials

5 months, inspection needed after 5 months, can be continue use

sealed plastic barrel

50~60kg I barrel

2 kinds of evocators - reducer and oxidant, specifications below

reducer

oxidant

crystalline particles

PP bag with plastic liner 3 months after opening

3 months after opening

caking does not affect function

caking does not affect function

locality Drainage material

locality Drainage material use>400g/m'

geotextile , quality fit international standard

SPRAYING MATERIALPREPARE & CONSCTRUCTION

1) Mix the reducer in main emulsion, concoct oxidant to aqueous solution with fixed ratio.

2) Formed into 2 group of emulsions, spraying out though PMJ-W-3 high pressure airless spraying system

3) The airbrush on PMH-W-3 spraying system will mix the 2 group of emulsions and spray it on the formation level

4) Emulsion will shaping to waterproofing membrane in 1-3 seconds.

crystalline particles

sealed plastic bags or barrel

Project PMC-S main emulsion A PMC-S main emulsion B

ITEM APPEARANCE PACKING TERM OF VALIDITY REMARKS

1 2

Page 3: Pmc technical guide2016-1-3

PMJ-W-3 HIGH PRESSURE

AIRLESS SPRAYING SYSTEM

PMJ-W-3. high pressure airless system is private equipment to spraying PMC-S

waterproofing membrane,especially suit for tunnel and underground spraying

waterproofing, it is sturdy, stable, easy to handle, delivering, mantain

清本桐

Performance Index of PMJ-W-3 Spraying System

4.5-9L/min F L U X

Washing Pump Output 30.0MPa

剿’1

Rated input pressure Main emulsionoutput pressure

’国帽2

1. OMPa

20.0MPa

CONSTRUCTION PROCESS & METHOD

是|是

CONSTRUCTION PROCEDURE

PREPARE

MATERIAL

TESTING

BUILDING SITE

CELAR INTERFACE

EQUIPMENT

LOCALLY DRAINAGE

DRAINAGE CHECK

MORTAR LEVELLING

LEVELLING CHECK

SPRAYING

PROJECT CHECK

NO

YES

NO

YES

YES YES

NO NO

NO YES

3 4

Page 4: Pmc technical guide2016-1-3

STABLE, SECURE, HIGHLY RECOMMENED

PMC-S Spray-applied waterproofing

Seamless, using life reaches 100 years

PMC-S Spray-applied waterproofing

Quality Control of Spray-applied Waterproofing and Membrane Quality Test

Thickness of the membrane

To guarantee the uniformity of the thickness, should control the thickness ≥ 3mm, see image below for control procedure.

Standard production quantity for one time spraying

WEIGHT(kg)

12

126

PRODUCTION (kg)

120

6

12

MIXING TIME (min)

10

10

3

126

Clearance and trim of formation level

Formation level should be clear or trim if dust deposit or water accumulated in large area。

Formation level clean

If dust content >10% at formation level, suggest to use high pressure water or gas to clear the formation level

Formation level trim

Trim collapse rock, big hole and cement burr, spraying should be start at least 24 hours later after use cement mortar to fix them

locality Drainage material

locality Drainage material use>400g/m'geotextile, fix geotextile by nail gun, form a 50-60cm draining net. If infiltration is big, could use

spring tube method and semi-circle iron sheet method to drainage.

Preparation of the EmulsionMain Emulsion is semi-finished in our factory, when you are in construction site you just need to mix the main emulsion and reducer together by fixed ratio, mix the oxidant with emulsion and send to spraying machine separately.

Emulsion

Main Emulsion A

Adjuvant Emulsion B1

Adjuvant Emulsion B2

THICKNESS CONTROL of MEMBRANE

BEGAIN

TEST SPRAY

SETTLE SPRAY VALUE

ACTUAL VALUE

CORRECTION

THICKNESS≥CONTROL VALUE

ACTUAL SPRAY

ACTUAL THICKNESS

COUTINUE SPRAY

END

PATCH UP

ACTUAL THICKNESS

ACTUAL SPRAY VALUE

COUTINUE SPRAY

5 6

Page 5: Pmc technical guide2016-1-3

PHYSICAL&CHEMISTRY FEATURE OF THE MEMBRANESTABLE, SECURE, HIGHLY RECOMMENED

PMC-S Spray-applied waterproofing

Quality control of the waterproofing membrane:

·Thickness, selective examination by special testing tool

·Honeycomb, pinprick, testing by visual observation

·Seam, testing lap strength of the last spraying, should begin 24 hours later since spraying

We have done physical, chemistry and dynamic experiment in laboratorial condition, check form below

for the results.

Conclusion: Both physical and mechanical Indexes of this spray-applied membrane are reaches

waterproofing material standard, fully fit the requirements of waterproofing.

In chemistry, this membrane is a stable material. After PH soak test by national standard, it did not

affect membrane's function.

Special thing is the membrane is placed between concrete and sprayed layer, basically insulation with

air, thus the membrane keep its feature for a long time.

We have a entire technical standard for QC could provide for a reference.

acceptance check every 2000㎡ per sampling, standards belowPERFORMANCE INDEX

TEST METHODSTANDARDUNITESPROJECT

Visual observation in ordinary temperature

Visual observation in ordinary temperature

7士0. 5

%

Shore D

pH Value

Appearance

Color

Whiteness

国司每恼火嬉"'"料质量监监管检验’1,心

钱就报告

战I ... 叫出 ,i,,a;;,-‘· �=- ,.,..,守•.iia.'ll:..�C'.i.i,{_..il9r- 町,

I忡忡叽�««…川’….,,�刷…"叫., ..... ,, ....... ,,,忡’但'·"

ril-TX::>.!·:O:G>tH .. 事,i,;;;w

国时 ' ‘’理..,.It.'""�'"肝2缸,, %

g/cm•

MP a

NVV

TSl I;; «:�…吼 叫 …

国东恼火啤筑材问段’监监笛擒.,�心

越性阳县到'"袤

,、,

回到R防火il筑材剿晨,.监督幢验中U

位’章,..

(,

ρvu一

检验报告

,.岳阳刚1棚

退”鸣’'<

t,¥1: ;U J事厦’“毡’"队钊”句唱岱K

H忡"" 时也H协··阳

噜”交刷. '暨饨.,.

⑧ @;

> 45%

> 1. 10

> 400% 回..仿宋…‘”“,.•••••• '" .

>0.20MP a

MP a ACCEPTANCE CHECKING STANDARD MP a

kN/m STANDARDCONTENT

>0.20

>0.20

>5. 0

g/cm3 1. 3士0.05

>2sce after 7 days, RH>50%, Normal Temperature=1. lMpa TS

ELONGATION

=0.3MPa BONDING STRENGTH

<50 ℃

Waterproof

≥2mmTHICKNESS

Soaking in 1% sulfuric acid 15days

Soaking in saturated NaCI 15days

Soaking in saturated CaOH 15days

80±2℃×Sh

-20℃freeze 2h×30 times

Soaking, cold drying 30 times

ACTUAL RESULT

Performance of membrane

Opaque rubber

Grey white or light color

72

75.6 ~ 82.4

7

50

1. 5

2.38

514

hydrodynamic pressure 250h no leakinghydrostatic pressure 250h no leaking

1. 2

0.5

1. 5

8.83

1. 28

2~5

No Change

No Change

No Change

No Change,Qualified

No Change

No ChangeSpraying after 60 seconds, the membrane

should be unsticky, no honeycomb, pinprick, No

slags, distortion, fall off, bubble etc.SURFACE STATE

PERMEABILITY

after 7 days, RH>50%, Normal Temperature=400%

Odour Free, Non-Toxic, Non-flammable, Green Material

Elongation

Water impermeability

Adhesion to concrete

Adhesion to wall rock

Adhesion to rebar

Angle Tear Srength

Apparent Density

Minimum shaping time

Acid resistance

Carbonate Tolerance

Alkali resistance

Heat resistance

Freeze-thaw resistance

Wet-dry Stability

Reference to"GB12953" Standard

Density

7 8

Page 6: Pmc technical guide2016-1-3

PHYSICAL&CHEMISTRY FEATURE OF THE MEMBRANE

30% Self-recovering, more safety in the project

Safety of the Membrane

Median Lethal Dose

Dermal Corrosion

Pollution

Smell

Combustibility

Harmful gas

>6200 (mg/kg)

None

Tiny

None

None

>1780 (mg/kg) Food Additives Rat 840 (mg/kg)

None

Spray-Applied Membrane compare

with PE+ Geotextile Waterproofing Board

Price of Spray-applied membrane is higher than waterproofing board, However, the processing cost of spray-applied membrane is lower than waterproofing board. The sum cost of both kinds of materials are nearly equal.

However, spray-applied membrane have better waterproof effect, more integral, easier and faster in processing. No cutting and joints, higher utilization ratio.

Considering all points above, why you don't choose spray-applied membrane?

Spray-Applied Membrane compare with PE+ Geotextile Waterproofing Board

||

Unit

||

Spraying Material

||

PE+Geotextile Board

MP a 2. 38 11. 34

% 514

N/mm 8. 83

Mpa

Project

0.2

Stable

High

No skill requirements in processing

234

21. 4

None

Stalbe

Hard

Low

None None

None

None

None

None

None

None

None

None

None

None

None

None

None

TS

Elongation

Tearing Strength

Bonding Strength

pH Resistance

Difficulty of Construction

Material Integrity

Construction Condition High skill requirements in processing

PROJECT

LIQUORPMC-S MAIN EMULSION

REDUCER H-4 OXIDANT O-2ADDITIVE

9 10

Page 7: Pmc technical guide2016-1-3

Research and Test

Tear Strength Testing Settleability Observe

TS Testing Polymer Concrete Comparision Testing

Wet-Dry Cyclical Testing Machine Sampling

Long Term Antiseep Exeriment NVV Testing

11 12

Page 8: Pmc technical guide2016-1-3

PMJ-W-3 SPRAY EQUIPMENT TESTING

隧道渗漏试验模型外观

针刺法检测防水膜厚度 深圳中海油大桥局工作人员做阻燃实验

1 :2隧道构造与防水模型隧道 专家在围岩基面喷膜操作 喷膜防水工程模型试验

中耻:rt\_』--- .:-瞌缸3局

局部排水基面喷膜试验

明洞交接部位保温板

面层喷膜防水效果

- - 唁、

Lι三、、心·、c、、

Graco高压无气喷枪喷射效果 防水膜缺陷处喷膜修补

[ -� 运司霞’自.. ‘;f

隧道渗漏试验模型

自制高压无气喷枪喷膜试验

防水膜厚度测量22 13 14

Page 9: Pmc technical guide2016-1-3

PROJECTS

川黄隧道 中海油深圳LNG工艺隧道

中石油彭州石化储油罐防渗

回�茸←,

国�主

23 贵广铁路天平山隧道15 16

Page 10: Pmc technical guide2016-1-3

INTERNATIONAL COOPERATION

公司董事长与外商洽谈业务

吨.

公司蒋博土在国际会议上发言

洽谈业务

17 18

Page 11: Pmc technical guide2016-1-3

国家科学技术进步奖证 书

为表彰国家科学技术进步奖获得者,

特颁发此证书。

项目名称z 大型及复杂水下隧道结构分析理论与设计关键技术

奖励等级: 二等

蔽奖者:成都市嘉洲新型防水材料有限公司

证书号: 2011-J-221-2--04-007

获奖项 目=随迦且烛下1;在啧踉防草树料且其f统技术

获奖单位:成都市皇洲新理防点材料布限公司

奖励等级:气带

奖励日期:二日 - 0年

证 书 号:先-2--0HJ2

通过检验的PMC-S喷膜防水材料:

专利及检验报告证明安全性

PMC-S暖膜防水技术是通过重式试验约防水材料, 在试验中对它在使用情况和故肆情况下的物理性能进行

了试验验证。通过型式试验,这意味着在运行可靠性和人身安全性两方面吴有最高的保障。

PMC-S曦膜防水技术已经根据国家标准进行了下述验证:

型式试验

·通过喷膜麟间凝聚粘度时间,

.通过喷膜粘度强度;

.通过喷膜材质和硅密财;

·通过喷膜设备运行稳定性。

部份专利和检测报告

也〉在鹅’创领事

4‘…. . .. ,-·· 山....._融··-

叫V .... .... ....... � ...

叫道勤

�"-

@

部份荣誉

:���-� G 亏’ G 二→.-;� 「0

L::; 鲁塞 4

感谢您--我们的客户, 正是因为有了您们, 才有了这样的一些优秀工程, 才有了我们所获得的这些荣誉。

:fj� - @

嗣\,:i 峰等事

不管是拿奖杯、 奖状, 还是客户到现场亲自验收时的表扬, 我们都怀着一 颗平常的心, 下决心在未来做得更好!

曾经的荣誉见证着我们的发展, 相信在将来我们的表现一定会得到更多的肯定......

自缉色植统节能懂蒋产品证书

吼叫......川,....产崎,.....’”“ mN<,也叫蛐::,t,tl!lllll.11••irr&�·

叫.., ,,,在' •• .,,阳山’”

份’.fl.itl't'IIIU#lt.l

器 组@寄骨 ,.,

19 20

CERTIFICATION

Page 12: Pmc technical guide2016-1-3

21 22

THANK YOUIf you are interested in our products and looking for a cooperation , please contact via [email protected].