73
CENTER OF EXCELLENCE (COE) TECHNICAL EDUCATION QUALITY IMPROVEMENT PROGRAMME (TEQIP - II) A PROJECT REPORT PERFORMANCE EVALUATION OF SMALL HYDRO POWER PLANT Submitted By: Ashok Kapoor Girish Gupta Ilina Choudhary Kanika Sharma Vandana Pundir Id No. 42192 Id No. 42206 Id No. 42209 Id No. 42199 Id No. 42187 Under the guidance of: Dr. H. J. Shiva Prasad Professor Department of Civil Engineering COLLEGE OF TECHNOLOGY G.B.PANT UNIVERSITY OF AGRICULTURE & TECHNOLOGY PANTNAGAT-263145, U.S.NAGAR, UTTARAKHAND, INDIA

Performance Evaluation of Small Hydro Power Plant

Embed Size (px)

Citation preview

Page 1: Performance Evaluation of Small Hydro Power Plant

CENTER OF EXCELLENCE (COE)

TECHNICAL EDUCATION QUALITY

IMPROVEMENT PROGRAMME

(TEQIP - II)

A PROJECT REPORT

PERFORMANCE EVALUATION OF SMALL

HYDRO POWER PLANT

Submitted By:

Ashok Kapoor Girish Gupta Ilina Choudhary Kanika Sharma Vandana Pundir

Id No. 42192 Id No. 42206 Id No. 42209 Id No. 42199 Id No. 42187

Under the guidance of:

Dr. H. J. Shiva Prasad

Professor

Department of Civil Engineering

COLLEGE OF TECHNOLOGY

G.B.PANT UNIVERSITY OF AGRICULTURE & TECHNOLOGY

PANTNAGAT-263145, U.S.NAGAR, UTTARAKHAND, INDIA

Page 2: Performance Evaluation of Small Hydro Power Plant

Page Number 2

Dr. H. J. Shiva Prasad

Professor, Department of Civil Engineering

College of Technology

G. B. Pant University of Agriculture & Technology

Pantnagar-263145

Distt.- U.S. Nagar, Uttarakhand

APPROVAL

The project report entitled – Performance Testing of Small Hydro Power Plant submitted by:

1. Ashok Kapoor [42192]

2. Girish Gupta [42206]

3. Ilina Choudhary [42209]

4. Kanika Sharma [42199]

5. Vandana Pundir [42187]

This small research project was carried out by them in Technical Education Quality

Improvement Programme - 2, Center of Excellence (COE, TEQIP-II) in Energy under my

guidance and supervision. This project is hereby approved as a credible work in Civil/Electrical

Engineering field, carried out and presented in a satisfactory manner.

Dr. H.J. Shiva Prasad

Professor

Page 3: Performance Evaluation of Small Hydro Power Plant

Page Number 3

ACKNOWLEDGEMENT

We would like to express our deepest appreciation to our mentor "Dr. H. J.

Shiva Prasad" who has invested his full effort in guiding the team in achieving

their goal. His experience, guidance and motivation helped us in completing this

research project. We also extend our gratitude to Coordinator, Center of

Excellence, Technical Education Quality Improvement Programme (CEO,

TEQIP – II) which provided us with the opportunity and with the necessary funds

for this research project.

Furthermore we would like to acknowledge with much appreciation the

crucial role of Alternative Hydro Energy Center(AHEC), IIT Roorkee,

Dr. R. P. Saini, Professor, Department of AHEC, IIT Roorkee, Dean, College

of Technology, Transport Pool, G.B.P.U.A.&T., Mr. Avatar Singh,

Technician, Department of AHEC, IIT Roorkee & Mr. Rajendra Manral,

Power Plant Operator, Khairana who gave us the permission to use all the

required equipment and the necessary material to complete the task. We also thank

to all those who helped us in completing this project. Last but not least, we would

like to appreciate the help given by the lab supervisors in our experiments.

Ashok Kapoor Girish Gupta

Ilina Choudhary Kanika Sharma

Vandana Pundir

Page 4: Performance Evaluation of Small Hydro Power Plant

Page Number 4

TABLE OF CONTENTS

TITLE PAGE

NO.

ACKNOWLEDGEMENT 3

TABLE OF CONTENTS 4

LIST OF FIGURES 6

LIST OF TABLES 8

CHAPTER 1:INTRODUCTION 9

1.1 PROJECT DESCRIPTION 9

1.2 OBJECTIVES OF PROJECT 9

1.3 JUSTIFICATION OF THE PROJECT 9

1.4 SIGNIFICANCE OF THE PROJECT 10

1.5 EXPECTED OUTCOMES 10

CHAPTER 2: THEORY OF HYDRO POWER PLANTS 11

2.1 MAIN ELEMENTS 13

2.2 CLASSIFICATION 16

2.3 ADVANTAGES 19

2.4 DISADVANTAGES 20

CHAPTER 3: SITE DETAILS 21

3.1 SITE INSPECTION 21

3.2 LOCATION OF SITE 21

3.3 SITE PHOTOGRAPHS 22

Page 5: Performance Evaluation of Small Hydro Power Plant

Page Number 5

CHAPTER 4: POWER PLANT DETAILS 23

4.1 GENERAL INFORMATION 23

4.2 GENERATING UNITS 24

CHAPTER 5: METHODS AND MATERIALS 34

5.1 DISCHARGE MEASUREMENT 34

5.2 POWER MEASUREMENT 37

CHAPTER 6: METHODS USED FOR READINGS 50

6.1 DETAILS OF VISIT 50

6.2 DISCHARGE MEASUREMENT 51

6.3 ELECTRICAL MEASUREMENT 60

CHAPTER 7: RESULTS AND ANALYSIS 63

7.1 WATER FLOW READING 63

7.2 ELECTRICAL READINGS 64

7.3 POWER OUTPUT ANALYSIS 65

7.4 PLANT EFFICIENCY 66

CHAPTER 8: SUGGESTED MEASURES FOR MICRO

HYDRO POWER PLANT

67

CHAPTER 9: CONCLUSION AND REFERENCES 69

Page 6: Performance Evaluation of Small Hydro Power Plant

Page Number 6

SL.

NO.

NAME OF THE FIGURES PAGE

NO.

1 Location of the Plant 21

2 Top View of the plant 22

3 Plant‘s Information Board 22

4 Turbine 24

5 Generator 25

6 Governor 26

7 Penstock 27

8 Butterfly Valve 28

9 Free valve 28

10 Forebay Tank 29

11 Flywheel 29

12 Incoming Sluice gate 30

13 Control Panel 31

14 Transformer 31

15 Panorama image 32

16 Line Diagram 32

17 Exit 33

18 Single Phase System 39

19 Three Phase System 41

20 Balanced condition: Three Voltage Transformer 44

21 Balanced condition: Three Wattmeter Method 47

List of Figures

Page 7: Performance Evaluation of Small Hydro Power Plant

Page Number 7

22 Plum Thread method 54

23 Penstock Center Marking 54

24 Distance between two points 55

25 Grinding of the pipe 55

26 After grinding surface 56

27 Grease Application 56

28 Clamp attachment 57

29 Clamp leveling 57

30 Clamp Connection 58

31 Material data feed 58

32 Diameter feed 59

33 Reading on the meter 59

34 Voltage Reading 60

35 Current Reading 61

36 Frequency Reading 61

37 Power factor reading 62

38 Power Reading 62

Page 8: Performance Evaluation of Small Hydro Power Plant

Page Number 8

Sl.no. Name of the Table Page No. 1 Water Flow Readings 63

2 Panel 1 Readings 64

3 Panel 2 Readings 64

List of Tables

Page 9: Performance Evaluation of Small Hydro Power Plant

Page Number 9

1. INTRODUCTION

1.1 Project Description

Khairana is a village situated on the foothill of Almora in the state of Uttrakhand. It is alongside

of NH-87 and is 20 km from Bhimtal. Apart from irrigation facility it also acts as a source of

hydroelectric power. The micro hydro power plant is set up by UREDA, as an initiative to

provide electricity to the area locally. It was established in the year 1990. The micro hydro power

plant has 2 turbines, both of them are operational. The micro hydro power plant has the capacity

of 100KW. Project involves calculation of input by measurement of the absolute values of the

discharge through the turbine including losses if any, the net water head available at the turbine

and the electrical power output of the machine, all under specified operating conditions and each

with high accuracy.

1.2 Objectives of the Project

Quantitative checks to confirm that all parts, systems and auxiliaries in the micro hydro

power plant are performing their assigned functions correctly as per the design.

Measurement and tests to confirm that the generating units are operating efficiently.

To suggest the methods and steps to enhance the existing efficiency and performance of

the hydro power plant.

1.3 Justification of the Project

Uttarakhand lies in the Northern part of India amidst the magnificent Himalayas and dense

forests. The State today with 17 Districts can be grouped into three distinct geographical regions,

the High mountain region, the Mid-mountain region and the Tarai region. Uttarakhand has a

hydropower potential of the order of 25,000 MW against which only about 3200 MW has been

harnessed so far. The Government of Uttarakhand (GoUK) has decided to encourage generation

of power through Small Hydropower Sources of energy. There are 17 hydro-electric projects

already producing electricity.

Page 10: Performance Evaluation of Small Hydro Power Plant

Page Number 10

In this study project, Khairana (Ramgarh) Micro Hydro Project will be evaluated for its

performance based on project efficiency and other factors. Based on the current data the

efficiency and performance of power plant can be increased to utilize the plant to its full

potential.

1.4 Significance of the Project

From the study of the Khairana Power plant, plant‘s existing efficiency and performance can be

further enhanced to provide more benefits to the people directly and indirectly linked with

project. With the increase in the performance, the stability and reliability of the project can be

increased to make the operational value of the project more feasible.

1.5 Expected Project Outcomes

Full inspection and functional checks of all parts, systems and station auxiliaries.

Measurement of the operating parameters, maximum power output and efficiency of

the generating units at different loads.

Improvement of the efficiency and performance of the power plant.

Providing remedies for the existing problems in the plant.

Page 11: Performance Evaluation of Small Hydro Power Plant

Page Number 11

2. THEORY OF HYDROPOWER

PLANTS

Hydropower is an extremely flexible technology for power generation. Hydro reservoirs

provide built-in energy storage, and the fast response time of hydropower enables it to be used to

optimise electricity production across grids, meeting sudden fluctuations in demands.

However, large scale hydropower projects can be controversial because they affect water

availability downstream, inundate valuable ecosystems and may require the relocations of

populations. Despite being a mature technology, in comparison with other renewable energy

sources, hydropower has still a significant potential. New plants can be developed and old ones

upgraded, especially in terms of increasing efficiency and electricity production as well as

environmental performance. In particular, the development of low-head or very low-head small

hydro plants holds much promise.

A Small Hydro Power Plant is not simply a reduced version of a large hydro plant. Small

hydro plants generate electricity or mechanical power by converting the power available in

flowing waters in rivers, canals and streams with a certain fall (termed the ‗head‘) into electric

energy at the lower end of the scheme, where the powerhouse is located. The power of the

scheme is proportional to the flow and to the head. Small hydropower schemes are mainly run

off-river with no need to create a reservoir. Because of this fact, small hydropower systems can

be considered an environmentally friendly energy conversion option, since they do not interfere

significantly with river flows and fit in well with the surroundings. The advantages of small

hydropower plants are numerous and include grid stability, reduced land requirements, local and

regional development and good opportunities for technologies export. Small hydro is the

development of hydroelectric power on a scale serving a small community or industrial plant.

The definition of a small hydro project varies but a generating capacity of up to

10megawatts (MW) is generally accepted as the upper limit of what can be termed small hydro.

This may be stretched up to 30 MW in the India. Small hydro can be further subdivided into

micro hydro, usually defined as less than 1,000 kW, and micro hydro which is less than

100 kW. Micro hydro is usually the application of hydroelectric power sized for smaller

communities, single families or small enterprise. Small hydro plants may be connected to

Page 12: Performance Evaluation of Small Hydro Power Plant

Page Number 12

conventional electrical distribution networks as a source of low-cost renewable energy.

Alternatively, small hydro projects may be built in isolated areas that would be uneconomic to

serve from a network, or in areas where there is no national electrical distribution network. Since

small hydro projects usually have small reservoirs and civil construction work, they are seen as

having a relatively low environmental impact compared to large hydro. This decreased

environmental impact depends strongly on the balance between stream flow and power

production. One tool that helps evaluate this issue is the Flow Duration Curve or FDC. The FDC

is a Pareto curve of a stream's daily flow rate vs. frequency. Reductions of diversion help the

river's ecosystem, but reduce the hydro system's Return on Investment (ROI). The hydro system

designer and site developer must strike a balance to maintain both the health of the stream and

the economics. Plants with reservoir, i.e. small storage and small pumped-storage

hydropower plants, can contribute to distributed energy storage and decentralized peak and

balancing electricity. Such plants can be built to integrate at the regional level intermittent

renewable energy sources. Micro hydro is a type of hydroelectric power that typically produce

up to 100 kW of electricity using the natural flow of water. These installations can provide

power to an isolated home or small community, or are sometimes connected to electric power

networks. There are many of these installations around the world, particularly in developing

nations as they can provide an economical source of energy without the purchase of fuel.Micro

hydro systems complement photovoltaic solar energy systems because in many areas, water

flow, and thus available hydro power, is highest in the winter when solar energy is at a

minimum. Micro hydro is frequently accomplished with a pelton wheel for high head, low flow

water supply. The installation is often just a small dammed pool, at the top of a waterfall, with

several metre of pipe leading to small generator housing.

Page 13: Performance Evaluation of Small Hydro Power Plant

Page Number 13

2.1 Hydro Power Basics

Hydraulic power can be captured wherever a flow of water falls from a higher level to a lower

level. The vertical fall of the water, known as the ―head‖, is essential for hydropower generation;

fast-flowing water on its own does not contain sufficient energy for useful power production

except on a very large scale, such as offshore marine currents. Hence two quantities are required:

a Flow Rate of water Q, and a Head H. It is generally better to have more head than more flow,

since this keeps the equipment smaller.

The Gross Head (H) is the maximum available vertical fall in the water, from the upstream level

to the downstream level. The actual head seen by a turbine will be slightly less than the gross

head due to losses incurred when transferring the water into and away from the machine. This

reduced head is known as the Net Head.

Flow Rate (Q) in the river, is the volume of water passing per second, measured in m3/sec.

For small schemes, the flow rate may also be expressed in liters/second or 1 m3/sec.

Power and Energy

Power is the energy converted per second, i.e. the rate of work being done, measured in watts

(where 1watt = 1 Joule/sec. and 1 kilowatt = 1000 watts).

In a hydro power plant, potential energy of the water is first converted to equivalent amount of

kinetic energy. Thus, the height of the water is utilized to calculate its potential energy and this

energy is converted to speed up the water at the intake of the turbine and is calculated by

balancing these potential and kinetic energy of water.

Potential energy of water Ep = m*g*H

Kinetic energy of water Ek = ½ * m *c2

Where,

m is mass of water (kg),

g is the acceleration due to gravity (9.81 m/s2),

H is the effective pressure head of water across the turbine (m).

c is the jet velocity of water at the intake of the turbine blade (m/s).

Page 14: Performance Evaluation of Small Hydro Power Plant

Page Number 14

2.2 Main Elements of a Hydro Power Scheme:

Main components of a small scale hydro power scheme can be summarized as follows:

Water is taken from the river by diverting it through an intake at a weir.

In medium or high-head installations water may first be carried horizontally to the

forebay tank by a small canal.

Before descending to the turbine, the water passes through a settling tank or ‘forebay’ in

which the water is slowed down sufficiently for suspended particles to settle out. It is a

pond like structure at the top of the penstock which regulated the fluctuation of water. It

forms the connection between the channel and the penstock. The main purpose is to allow

the last particles to settle down before the water enters the penstock. In front of the

penstock a trash rack needs to be installed to prevent large particles from entering the

penstock.

A penstock is an enclosed pipe that delivers water to hydro turbines and it controls the

water flow.

A butterfly valve is a valve which can be used for isolating or regulating flow. The

closing mechanism takes the form of a disk. Operation is similar to that of a ball valve,

which allows for quick shut off. Butterfly valves are generally favored because they are

lower in cost to other valve designs as well as being lighter in weight, meaning less

support is required. The disc is positioned in the center of the pipe, passing through the

disc is a rod connected to an actuator on the outside of the valve. Rotating the actuator

turns the disc either parallel or perpendicular to the flow. Unlike a ball valve, the disc is

always present within the flow, therefore a pressure drop is always induced in the flow,

regardless of valve position.

Hydro turbine governor is one of the important auxiliary equipments in a hydroelectric

generating set, a general term that describes one or more devices consist of realizing

adaptive water-turbine and responsive control mechanism and indicators

Functions of Hydro Turbine Governor:

1. It can automatically adjust the rotating speed of hydroelectric generating, keeping

them running within the allowable deviation rated speed, so as to meet the

requirements of power grid frequency quality.

Page 15: Performance Evaluation of Small Hydro Power Plant

Page Number 15

2. It quickly makes hydroelectric generating set automatically or manually starting

to adapt to the power grid load‘s increase and decrease, and the needs of the

normal downtime or emergency stop.

3. When it runs in parallel with hydroelectric generating set in the power system,

the governor can be automatically scheduled for the load distribution, and make

each unit to achieve economic operation.

After leaving the turbine, the water discharges down a ‗tailrace‘ canal back into the river.

Page 16: Performance Evaluation of Small Hydro Power Plant

Page Number 16

2.3 Classification of hydro power plants

2.3.1 Classification with Respect to Quantity of Water

Available

I. Run-off river plants without poundage: These plants do not have storage or pondage to

store water; Run-off River plants without pondage uses water as it comes. The plant can

use water as and when available. Since, generation capacity of these types of plants these

plants depend on the rate of flow of water, during rainy season high flow rate may mean

some quantity of water to go as waste while during low run-off periods, due to low flow

rates, the generating capacity will be low.

II. Run-off river plants with pondage: In these plants, pondage allows storage of water

during lean periods and use of this water during peak periods. Based on the size of the

storage structure provided it may be possible to cope with hour to hour fluctuations. This

type of plant can be used on parts of the load curve as required, and is more useful than a

plant without pondage. If pondage is provided, tail race conditions should be such that

floods do not raise tail-race water level, thus reducing the head on the plant and impairing

its effectiveness.

This type of plant is comparatively more conscientious and its generating capacity is not

based on available rate of flow of water.

III. Reservoir plants: A reservoir plant is that which has a reservoir of such size as to accede

carrying over storage from wet season to the next dry season. Water is stored behind the

dam and is available to the plant with control as required. This type of plant has better

extent and can be used efficiently throughout the year. Its firm capacity can be expanded

and can be utilized either as a base load plant or as a peak load plant as required. It can

also be used on any portion of the load curve as required. Maximum hydro-electric plants

are of this type.

Page 17: Performance Evaluation of Small Hydro Power Plant

Page Number 17

2.3.2 Classification based on the hydraulic features

Based on the hydraulic features hydro-electric power plants can be classified into the four types:

I. Conventional hydro-electric plants:

These plants utilize the hydraulic energy of the flowing water of the rivers. Dams are

constructed to collect the water in the reservoir and used to run the turbines.

II. Pumped storage plants

In this type of hydroelectric power plants the same water is utilized again and again by

pumping back during the off peak hours. They are mainly used to meet the peak demand.

III. Tidal power plant

These power plant produces electric energy from the tides of the seas.

IV. Depression power plants:

In this type of power plant water is diverted into a natural topological depression which

provides head for the plant. Water is diverted from ample resources such as seas. It is a

rare type of power plant. This type of power plants exists in Egypt.

2.3.3 Classification based on the operation

I. Base load plants

This type of plants involves in continuous power generation. Simply speaking

conventional hydroelectric power plants are base load plants.

II. Peak load plants

If the power plant is operated only to meet the peak demand then it is called peak load

plants. In general, pumped storage power plants are peak load plants. In this type of

hydroelectric power plants the same water is utilized again and again by pumping back

during the off peak hours.

Page 18: Performance Evaluation of Small Hydro Power Plant

Page Number 18

2.3.4 Classification based on plant capacity

Type Capacity

Very low capacity hydroelectric plants Up to 0.1 MW

Low capacity hydroelectric plants Up to 1.0 MW

Medium capacity hydroelectric plants Up to 10 MW

High capacity hydroelectric plants More than 10 MW

They can also be classified as follows

Type Capacity

Micro hydroelectric plants < 100 kW

Micro hydroelectric plants 100kW to 1MW

Small hydroelectric plants 1 MW to a few MW

Medium hydroelectric plants More than a few MW

Super hydroelectric plants More than 1000 MW

2.3.5 Classification based on head Based on the available head hydro power plants are classified into the following:

Type Head

Low head plants < 15 m

Medium head plants 15 – 70 m

High head plants 70 – 250 m

Very high head plants More than 250 m

I. High head plants Due to high head, small amount of water can produce large amount of power. Therefore these

types of plants are very economical. The reservoir is found at the top of the mountain and the

power house is found at the foot. For high head plants catchment area of small capacity is

sufficient. If the water from one stream is not sufficient, more than water can be diverted from

the neighbouring streams. For heads above 500 m, Pelton turbine is used and for low heads

Francis turbines are used.

Page 19: Performance Evaluation of Small Hydro Power Plant

Page Number 19

II. Medium head plants Larger volume of water is required in this type if power plant. The reservoir capacity will be

large. In these power plant water is carried from the reservoir is carried to the penstock through

the forebay. There is no need of surge tank as forebay itself acts as a surge tank. Francis, Kaplan

and Propeller turbines are commonly used for the medium head plants.

III. Low head plants Low head plants require larger volume of water than high and medium head plants to produce

same amount of power. The reservoir capacity will be large. Francis, Kaplan and Propeller

turbines are commonly used for the low head plants.

2.4 Advantages of Hydroelectric Plants

The benefits of hydropower plants are manifold as described below:

• The running, operation and maintenance cost of this kind of plants are low.

• After the initial infrastructures are developed the energy is virtually free.

• The plants is totally free of pollution as no conventional fuels are required to

be burned.

• The lifetime of generating plants are substantially long.

• Reliability is much more than wind, solar or wave power due to its easy availability and

convertibility.

• Water can be stored above the dam ready to cope with peaks in demand.

• The uncertainties that arises due to unscheduled breakdowns are relatively infrequent and

short in duration due to the simplicity and flexibility of the instruments.

• Hydro-electric turbine generators can be started and put ‗‗on-line‘‘ very rapidly.

• It is possible to produce electricity from hydro-electric power plant if flow is continuously

available.

Page 20: Performance Evaluation of Small Hydro Power Plant

Page Number 20

2.5 Disadvantages of Hydro Power Plant

Emission of methane and carbon dioxide The reservoir of water for hydroelectric power releases a large amount of carbon dioxide

and methane.

Disturbance of habitat

The formation of large and huge dams destroys the living beings around them.

Installation costs

Although the effective cost is zero but the manufacturing and building a dam and

installation of the turbines is very costly due to which many countries do not employ this

alternative source of energy.

Limited use

As the hydroelectric power is produced by the water which depend on the yearly rain

falls so only those areas can use this method which receives a good amount of rainfall

water because this method needs a huge reservoir of water.

Divert natural waterway

Dams and rivers collect water for the production of electricity which alters the natural

system of water flow thus depriving houses of the water they need.

Effects on agriculture

Making dams on rivers affect the amount, quality and temperature of water that flow in

streams which has drastic effects on agriculture and drinking water.

Fish killing

The water while flowing through the dam collects nitrogen which can damage and also

kills fish. They can also damage the reproduction of fishes thus eliminating the whole

species of fishes.

Disputes between people

Changing the river pathway and shortage of water can cause serious disputes between

people

Page 21: Performance Evaluation of Small Hydro Power Plant

Page Number 21

3. SITE DETAILS

3.1 Site Location

Khairana is a village situated on the foothill of Almora. It is alongside of NH-87

and is 20 km from Bhimtal. The micro hydro power plant was set up in Khairana

by Uttrakhand Renewable Energy Development Agency (UREDA). It was

established in the year 1990. The micro hydro power plant has 2 turbines, both are

operational. The micro hydro power plant has the capacity of 100KW, 50kw of

each unit.

3.2 Location of the Micro Hydro Power Plant

Location of Plant

Fig. 1 Location of the Plant

Page 22: Performance Evaluation of Small Hydro Power Plant

Page Number 22

3.3 Site Photographs

Fig. 3 Plant’s information board

Fig. 2 Top view of the plant

Page 23: Performance Evaluation of Small Hydro Power Plant

Page Number 23

4. POWER PLANT DETAILS

4.1 GENERAL INFORMATION

1. Name of Power Station: Micro Hydro Power Plant, Khairana,

Ramgarh

2. Owner of Power Station: Uttarakhand Renewable Energy

Development Agency

3. Location

Nearest Town with Distance: Bhimtal

District: Nainital

State: Uttrakhand

4. Type of Power Station: Run-of-river Type

5. Source of Water: Ramganga River

6. No. of Generating Units: 2 units of 50 KW each

7. Maximum and minimum head: Maximum Head: 53.5 metre

Minimum Head: 50 metre

8. Commissioning Date

(for each unit): 5th

June 1990

Page 24: Performance Evaluation of Small Hydro Power Plant

Page Number 24

4.2 GENERATING UNITS

4.2.1 Turbine

Type: Impulse Turbine

Shaft (Vertical/Horizontal): Vertical

Make: Jyoti Ltd.

Rated Head: 50 metre

Rated Discharge: 145 litre per second

Rated Power Output: 50KW Each unit

Rated Speed: 750 rpm

Rated Torque: 77.5 Nm

Speed Increaser Used: None

Flywheel Provided? (Yes/No): Yes

Pressure Taps Provided? (Yes/No): Yes

Size: 6.35 mm

Fig. 4 Turbine

Page 25: Performance Evaluation of Small Hydro Power Plant

Page Number 25

4.2.2 GENERATOR

Make: Jyoti Ltd.

Type (Synchronous / Induction): Induction

Rated Speed: 750 rpm

Generator Ratings: 50 kW, 0.8 pf, 62.5kVA,

50Hz, 415V, Y connected

stator windings

Designed Overloading (%): 5%

Run-away Speed: 750 rpm

Excitation System

(Brushless/Static/Brush-type): Brush Type

Fig.5 Generator

Page 26: Performance Evaluation of Small Hydro Power Plant

Page Number 26

4.2.3 GOVERNOR

Type: Analog

Make: Jyoti India Pvt. Ltd.

Response Time: Instant

Sensitivity: High

Fluid Used: Hydraulic Oil

Fig. 6 Governor

Page 27: Performance Evaluation of Small Hydro Power Plant

Page Number 27

4.2.4 PENSTOCK

Length: 280 meter

Inside Diameter: 450.149 mm

Thickness: 5.8 mm

Outer Diameter: 460.159 mm

Material: Cast Iron

No. of Bends: 8

Fig. 7 Penstock

Page 28: Performance Evaluation of Small Hydro Power Plant

Page Number 28

4.2.5 BUTTERFLY VALVE

4.2.6 FREE VALVE

Fig. 8 Butterfly Valve

Fig. 9 Free Valve

Page 29: Performance Evaluation of Small Hydro Power Plant

Page Number 29

4.2.7 FOREBAY TANK

4.2.8 FLYWHEEL

Fig. 10 Forebay Tank

Fig. 11 Flywheel

Page 30: Performance Evaluation of Small Hydro Power Plant

Page Number 30

4.2.9 INCOMING SLUICE GATE

Fig. 12 Sluice Gate

Page 31: Performance Evaluation of Small Hydro Power Plant

Page Number 31

4.2.10 CONTROL PANEL

No.: 2 X 50 KW

4.2.11 TRANSFORMER

Fig. 14 Transformer

Fig. 13 Control Panel

Page 32: Performance Evaluation of Small Hydro Power Plant

Page Number 32

4.2.12 PANORAMA IMAGE OF TURBINE AND GENERATOR

4.2.13 LINE DIAGRAM OF THE PLANT

Fig. 16 Line Diagram

Fig. 15

Page 33: Performance Evaluation of Small Hydro Power Plant

Page Number 33

4.2.14 EXIT OUTLET OF WATER

Fig. 18 Exit

Page 34: Performance Evaluation of Small Hydro Power Plant

Page Number 34

5. METHODS & MATERIALS In the given project, to calculate the efficiency of the plant, various types of measurements are

required. These measurements can be broadly classified into two categories namely Discharge

measurement and electrical Measurement.

5.1 Discharge measurement

The measurement of discharge in a hydroelectric plant can be performed with the desired

accuracy only when the specific requirements of the chosen method are satisfied. It is therefore

in the interest of the parties involved to select the method (s) to be used for an acceptance test at

an early stage in the design of the plant because later provision may be expensive or even

impracticable. It is suggested that provision be made for two methods, for instance one method

for gross discharge measurement and giving information on the flow patterns.

The choice of the method (s) for measuring discharge may dictate the conduct and duration of

the performance test. Some of the factors that may affect this choice are:

a) limitations imposed by the design of the plant;

b) cost of installation and special equipment;

c) limitations imposed by plant operating conditions, for example draining of the system,

constant load or discharge operation, etc.

Now here different types of methods of discharge methods are discussed with their brief

description.

5.1.1 Discharge measurements by volumetric measurement (IEC

60041 (1991)/IS 14197:1994:1)

The accuracy of this method is a direct function of the degree of exactness with which the

capacity of the reservoir is known. The greatest care must be taken in establishing this capacity,

which shall be regularly checked.

The most precise method of calibration consists in weighing the water contained in the reservoir.

This method is applicable directly in the case of small movable reservoirs. When using large

fixed reservoirs, a totalizing method can be used. In this case, the main reservoir is calibrated by

Page 35: Performance Evaluation of Small Hydro Power Plant

Page Number 35

means of an auxiliary reservoir that is of the form of a calibrated pipe so that its level of filling

determines with precision the volume utilized.

One must take into account the water that adheres to the walls of the calibrating reservoir when

empty, the volume of this residua1 water varies with the time of draining out and a little with

thetemperature(due to the viscosity and the surface tension).

One may, on the other hand, determine the volume by measuring the geometric dimensions. It is

necessary to make a very large number of measurements to take account of all the irregularities

in the walls. Whenever possible, several methods shall be used to measure the capacity of the

reservoir; in any case a curve or a table of volume versus water level shall be established.

After each measurement, the magnitude of the errors shall be determined.

It is also necessary to provide against certain errors such as the absorption of water by coatings

or linings, deformation of the walls, leakage, and other causes, particularly rain, evaporation, etc.

Every effort should be made to proportion the reservoirs with respect to the flows to be measured

so that errors of time and level will be kept as small as possible.

The reservoirs, whether fixed or movable, shall be checked by filling, especial care being taken

to check any distortion which may have arisen during construction or transportation. Reservoirs

for these purposes should be constructed of the proper materials; in particular the reservoirs can

be of steel plate reinforced on the sides.

5.1.2 Gravimetric method(IEC 60041 (1991), Clause 10.5/ IS

14197:1994:2) An alternative to the volumetric method is to collect the flow for a known time and weigh it.

This has the advantage of being more direct than the volumetric method which itself is

dependent upon calibrating the collecting vessel against known weights of water. It is thus much

easier to maintain high accuracy with the gravimetric method but its use is normally restricted to

flow rates below about 1 m‖/s because of the size of apparatus required.

5.1.3 Weirs (IEC 60041 (1991), Clause 10.6/ IS 14197:1994:2) The use of weirs is possible for all test laboratories having a free water surface. This device

possesses a great sensitivity and by means of having a free water surface results in great stability.

On the other hand, it is very sensitive to any changes in the distribution of velocity of approach

and to the physical state of the upstream face of the weir plate. For these reason it is desirable to

Page 36: Performance Evaluation of Small Hydro Power Plant

Page Number 36

provide in all such installations the means to calibrate this device. Nevertheless, for a rectangular

sharp crested weir aerated and without end contraction, it may be agreed to use the S.I.A. and

Kindsvater formulae and corresponding installations as standardized by ISO. If the accuracy of

these standards is not sufficient, a calibration must be made.

All other types of weirs can only be used as a secondary method of measurement against some

other method.

5.1.4 Differential meters(IEC 60041 (1991), Clause 10.7/ IS

14197:1994:4) Differential meters, such as Venturi meters, orifices and nozzles, are particularly adapted IO

small size installations or those operating on closed circuit without a free water surface. The

piping arrangement of the meter shall ensure a smooth, non-rotating flow approach to the meter

over the whole range of discharge. Straightening vanes, honeycombs, or similar devices, should

be placed at suitable distances upstream of the meter.

Discharge measurement by orifices and nozzles has been standardized by lSO/TC 30. These

standards should be used whenever possible if their accuracy is regarded as satisfactory. When

the standard installation conditions cannot be fulfilled, these meters will be calibrated under their

measuring conditions.

Several pairs of independent pressure connections should be used in order to detect easily any

evidence of accidental error in the measurement due to conditions ‗of the connection to the

apparatus or to the pressure connections.

5.1.5 Ultrasonic Flow meter method(IEC 60041 (1991)/ IS

14197:1994:5)

An ultrasonic flow meter is a type of flow meter that measures the velocity of a fluid with

ultrasound to calculate volume flow. Using ultrasonic transducers, the flow meter can measure

the average velocity along the path of an emitted beam of ultrasound, by averaging the difference

in measured transit time between the pulses of ultrasound propagating into and against the

direction of the flow or by measuring the frequency shift from the Doppler effect. Ultrasonic

flow meters are affected by the acoustic properties of the fluid and can be impacted by

Page 37: Performance Evaluation of Small Hydro Power Plant

Page Number 37

temperature, density, viscosity and suspended particulates depending on the exact flow meter.

They vary greatly in purchase price but are often inexpensive to use and maintain because they

do not use moving parts, unlike mechanical flow meters.

5.2 POWER MEASUREMENT

5.2.1 Indirect method of power measurement

The choice of instruments for measuring electrical power is more or less linked to the measuring

method used for the other quantities, especially for discharge measurement.

Integrating electrical instruments (watthourmeters and counters) are more suitable in those cases

where integrating discharge measurements are made.

Power integration conducted during the period over which discharge is measured cancels the

effect of variations in the discharge and power that may occur within this period. However,

beside integration measurement, instantaneous readings should be taken to monitor the amount

of the possible variations but a higher uncertainty may be expected in these instantaneous

readings. When the pressure/time method is used for measuring the discharge, the power shall be

registered before, and up to, the beginning of the measurement.

When it is necessary to use permanently installed transformers, they should be calibrated before

installation for the conditions to be encountered during the test period (load on the secondary due

to extra measuring instruments, power factor, etc.). Their actual characteristics should also be

measured so that any abnormality may be detected at the time of the test.

In order to simplify the test and to eliminate every source of error, any auxiliaries directly driven

by the machine should, whenever possible, be disengaged during the course of the test.

As discharge, specific hydraulic energy and power are functions of the rotational speed during

the acceptance test the speed shall be measured with the required accuracy.

Measurement of electrical power should be made at the terminals of the electrical machine if at

all possible. If this cannot be done, the measured power must be corrected for losses occurring

between the terminals and the measuring section.

The power factor shall be unity if possible.

Page 38: Performance Evaluation of Small Hydro Power Plant

Page Number 38

In the following sub-clauses the methods for measuring all the components of the mechanical

power will be illustrated. For the electrical power measurement, only watt meters or static power

meters (or power transducers) are considered, but they may be replaced by watthourmeters or

static energy meters (or energy transducers).

Electronic meters for power, current, voltage and phase angle are suitable for use with a data

acquisition.

a) Methods of measurement

The following sub-clauses describe the methods of measurement for single-phase and three-

phase systems. In the latter case two- and three-wattmeter methods are described.

The three-wattmeter method is slightly better than the two-wattmeter method. In relation to the

improvement of the resulting uncertainty of turbine or pump efficiency the difference is however

negligible. The two-wattmeter method therefore is used in most cases because it requires less

equipment. At power factors (cos (p) less than 0,85 lagging, the ratio P1 /P2 of the power

measured by each instrument using the two-wattmeter method is less than 0.5. In such cases, the

three-wattmeter method is preferred. In the case of an electrical machine with a neutral line, the

three-wattmeter method has to be used; the two-wattmeter method can be used, if the absence of

current in the neutral line can be verified.

a.1) Single-phase system(IEC 60041 (1991), Clause 12.1.1/ IS 41

Clause 12.1.1.1)

In Figure 5.1 a diagram is indicated for a single-phase system:

Pap= Pas• ku • ki(1+ e) (1)

Pas=Us'Is • cos ⱷs

where:

Pap is the primary power whose measurement is required

Pasis the secondary power (measured value)

Page 39: Performance Evaluation of Small Hydro Power Plant

Page Number 39

ku and ki are the rated transformation ratio of voltage and current transformers

e is the relative value of the correction for the measuring system established by calibrations

Us is the secondary voltage

Is the secondary current

ⱷs is the phase difference between secondary vectors

The relative value E of the correction is given by the following formula (see Appendix G):

e = ew +eu+ ei -δ tan ⱷs

where

ew is the relative value of the correction for the wattmeter or for the transducer

eu is the relative value of the correction for the voltage transformer ratio including the correction

due to the connection cables from transformer terminals to the measuring instruments

ei is the relative value of the correction for the current transformer ratio

δ = δi—δu is the difference between the phase displacement of the current transformer and

voltage transformer, in radians

δi is the phase displacement of the current transformer, in radians

δu is the phase displacement of the voltage transformer, including the correction due to the

connection cables from transformer terminals to the measuring instruments, in radians

a.2) Three-phase system: two instruments or one double

element instrument (two-wattmeter method) - Balanced

Fig. 18 Single Phase System

Page 40: Performance Evaluation of Small Hydro Power Plant

Page Number 40

conditions – Two voltage transformers(IEC 60041 (1991),

Clause 12.2.1/ IS 41 Clause 12.1.2.1)

Figure 5.2 shows the measuring diagram with two single-phase instruments or with a double-

clement instrument and two voltage transformers. Under balanced conditions, which is

substantially the normal case, the power on the primary side is

Page 41: Performance Evaluation of Small Hydro Power Plant

Page Number 41

With the same considerations made in Appendix G, the relative value of the correction for each

measuring system, established by calibrations, is given by:

The relative value of the correction of the combined measuring system is given by:

Assuming:

Fig. 19 Three Phase System

Page 42: Performance Evaluation of Small Hydro Power Plant

Page Number 42

therefore:

In balanced conditions it is:

and the formula for the relative value of the correction of the combined measuring system is:

Page 43: Performance Evaluation of Small Hydro Power Plant

Page Number 43

A.2.1 Balanced conditions — Three voltage transformers(IEC 60041

(1991), Clause 13.1.1/ IS 41 Clause 12.1.3.1) Figure 5.3 shows the measuring diagram with two single-phase instruments or with a double-

element instrument and three voltage transformers. Under balanced conditions, which is

substantially the normal case, the power on the primary side is:

Page 44: Performance Evaluation of Small Hydro Power Plant

Page Number 44

Fig. 20 Balanced Condition: Three Phase Transformer

Page 45: Performance Evaluation of Small Hydro Power Plant

Page Number 45

A.2.2) Unbalanced conditions The measurement of the electrical power is made in the same manner as under balanced

conditions, but the calculation of the correction has to take into account the different values of

current, voltage and power factor in the two measuring systems.

A.3) Three-phase system: three instruments or one three-element

instrument (three-wattmeter method)(IEC 60041 (1991), Clause

13.2.1/ IS 41 Clause 12.2.1.1)

A.3.1) Balanced conditions Figure 5.4 shows the measuring diagram with three single-phase instruments or with a three-

elementinstrument. Under balanced conditions, which are substantially the normal case, the

power on the primary side is:

where the secondary power is:

Where Usph is the secondary phase voltage and Is the secondary current.

The relative value of the correction for the combined measuring system is given by:

Page 46: Performance Evaluation of Small Hydro Power Plant

Page Number 46

and where the value of ⱷs is derived from:

Page 47: Performance Evaluation of Small Hydro Power Plant

Page Number 47

A.3.2) Unbalanced conditions

The measurement of the electrical power is made in the same manner as under balanced

conditions, but the calculation of the correction has to take into account the different values of

current, voltage and power factor in the three measuring systems.

Fig. 21 Balance condition: Three Wattmeter

Page 48: Performance Evaluation of Small Hydro Power Plant

Page Number 48

A.4) Number of readings

The number of readings shall be sufficient to permit an accurate calculation of the mean power

over the duration of the run. The number will depend on the test time and on the stability of

readings. As shown in Appendix C the random uncertainty decreases as the number of readings

increases. Under difficult conditions integrating meters are preferred.

5.2.2 General Methods of Power Measurement

The power output from the model turbine shaft may be measured by one of the following

primarymethods:

1) Mechanical brake

2) Water brake

3) Electrical brake

4) Torsion dynamometer

The use of a calibrated electrical generator to measure power output is not recommended

foracceptance test purposes using laboratory models.

All the above methods involve the simultaneous measurement of net torque (T in mkg) andshaft

speed (it rev/min) from which the net power output in kW from the turbine shaft may

becomputed from the following expression:

P = (2 * pi * shaft speed * Torque)/60

In methods l), 2) and 3), the torque on the brake is determined by the effective force applied

tothe brake arm and the radius at which it is applied. In method 4), the torque must be computed

bymeans of a previous calibration.

Page 49: Performance Evaluation of Small Hydro Power Plant

Page Number 49

5.3 Torque measurement

5.3.1 Mechanical brake

The mechanical or Prony brake consists of a drum on the dynamometer shaft towhich a frictional

torque can be applied by means of a rope, belt, brake-shoes or some other suitabledevice. The

torque is varied by altering the frictional resistance on the drum and balancing this byweights on

the brake arm. It has the advantage that high torques can be applied at low speeds evendown to

zero rotational speeds. The torque so applied must be steady and the mechanical system freefrom

oscillations. In order to dissipate the heat generated, water cooling must be applied and in sucha

way that it does not introduce any torque errors

5.3.2 Water brake

The water or Froude brake consists of a bladed disk fixed to the shaft, and rotating inside a

casing filled with water or oil and able to pivot about the shaft axis. The torque is varied by

altering the amount of liquid in the casing. It thus absorbs power hydro dynamically, the torque

reaction being measured on the pivoting casing. It is unsuitable for use at low speeds as its power

absorption varies as 9. There are combined mechanical and water brakes which have the

advantages of high torque at low speeds and flexible operation at high speeds. As the power

absorbed heats the liquid, a continuous flow through the casing is required and this must be

arranged so that the liquid enteringand leaving the casing causes no tangential torque errors and

that the flow conditions are sufficiently stable to ensure a steady applied torque. Similarly, the

shaft glands retaining the liquid must either impose no sensible frictional torque or be provided

with a torque measuring device.

Page 50: Performance Evaluation of Small Hydro Power Plant

Page Number 50

6. Methods used for Readings

Details of Visit

Visit 1 – Reconnaissance Visit – 23/02/2014 In the first visit, the site was inspected. All the theoretical details about the plant were noted

down including the type and make of various machines installed at the location e.g. Generator,

Transformer, Governor, various types of Valves, etc.

Also we learned the overall functioning of the plant and the how the distribution of power takes

place at different intervals of day.

Visit 2 – Experimentation visit – 01/05/2014

This visit was aimed at doing various experiments and taking various readings. The reading of

flow was measured using the Ultrasonic Flow Meter(UTTF) and the electrical readings were

taken directly from the control panel.

Visit 3 – Conclusion Visit – 02/05/2015

In the third and final visit, various methods were employed and tested theoretically which will

improve the efficiency of the hydro power plant. Also the topographical changes were observed

which could be made which will help in improving the efficiency of the plant.

Page 51: Performance Evaluation of Small Hydro Power Plant

Page Number 51

6.1 Discharge measurement

Out of all the methods listed in the discharge measurement theory, Ultrasonic flow meter method

is used for finding the discharge of the water in the penstock. The other methods were not used

for the discharge measurement for the following reasons:-

1. Closed penstock from forebay tank to the turbine.

2. Difficult geographical terrain of the power plant.

3. Huge amount of flow and water volume at the exit of the turbine.

6.1.1 Ultrasonic flow meter method

An ultrasonic flow meter is a type of flow meter that measures the velocity of a fluid with

ultrasound to calculate volume flow. Using ultrasonic transducers, the flow meter can measure

the average velocity along the path of an emitted beam of ultrasound, by averaging the difference

in measured transit time between the pulses of ultrasound propagating into and against the

direction of the flow or by measuring the frequency shift from the Doppler Effect. Ultrasonic

flow meters are affected by the acoustic properties of the fluid and can be impacted by

temperature, density, viscosity and suspended particulates depending on the exact flow meter.

They vary greatly in purchase price but are often inexpensive to use and maintain because they

do not use moving parts, unlike mechanical flow meters.

Ultrasonic flow meters are commonly applied to measure the velocity of liquids that allow

ultrasonic waves to pass, such as water, molten sulphur, cryogenic liquids, and chemicals.

Transit time designs are also available to measure gas and vapour flow. Be careful because fluids

that do not pass ultrasonic energy, such as many types of slurry, limit the penetration of

ultrasonic waves into the fluid. In Doppler ultrasonic flow meters, opaque fluids can limit

ultrasonic wave penetration to near the pipe wall, which can degrade accuracy and/or cause the

flow meter to fail to measure. Transit time ultrasonic flow meters can fail to operate when an

opaque fluid weakens the ultrasonic wave to such an extent that the wave does not reach the

receiver.

Page 52: Performance Evaluation of Small Hydro Power Plant

Page Number 52

Ultrasonic flow meters do not obstruct flow so they can be applied to sanitary, corrosive and

abrasive liquids. Some ultrasonic flow meters use clamp-on transducers that can be mounted

external to the pipe and do not have any wetted parts. Temporary flow measurements can be

made using portable ultrasonic flow meters with clamp-on transducers. Clamp-on transducers are

especially useful when piping cannot be disturbed, such as in power and nuclear industry

applications. In addition, clamp-on transducers can be used to measure flow without regard to

materials of construction, corrosion, and abrasion issues. However attractive, the use of clamp-on

transducers introduces additional ultrasonic interfaces that can affect the reliability and

performance of these flow meters. In particular, if not properly applied and maintained,

attenuation of the ultrasonic signal can occur at the interfaces between the clamp-on transducers

and the outside pipe walls, and between the inside pipe walls and the fluid.

Ultrasonic flow meters are available in sizes to 200 cm and larger.

There are three different types of ultrasonic flow meters. Transmission (or contra propagating

transit-time) flow meters can be distinguished into in-line (intrusive, wetted) and clamp-on (non-

intrusive) varieties. Ultrasonic flow meters that use the Doppler shift are called Reflection or

Doppler flow meters. The third type is the Open-Channel flow meter

Ultrasonic flow meters measure the difference of the transit time of ultrasonic pulses propagating

in and against flow direction. This time difference is a measure for the average velocity of the

fluid along the path of the ultrasonic beam. By using the absolute transit times both the averaged

fluid velocity and the speed of sound can be calculated. Using the two transit times and

and the distance between receiving and transmitting transducers and the inclination

angle one can write the equations:

And

Page 53: Performance Evaluation of Small Hydro Power Plant

Page Number 53

where is the average velocity of the fluid along the sound path and is the speed of sound.

The figure depicting the functional diagram of the ultrasonic flow meter is shown

Provisions for discharge measurement with

1. Adequate length of the penstock should be left unembedded to allow fixing of the

transducers on the surface of the conduit.

2. Transducer clamps are used in the reflection mode so that the average velocity over two

paths is measured.

3. The measuring section is chosen far as possible from any upstream disturbance to avoid

any asymmetry in the velocity distribution.

Fig. 6.1

Page 54: Performance Evaluation of Small Hydro Power Plant

Page Number 54

4. Now to use the flow meter, first the centre of the penstock is to be found out. For this

plum thread mechanism is used as shown in the figure to find the centre of the pipe. (Fig

22).

5. Using the plum thread method, now the centre of the penstock is marked using a marker.

(Fig 23)

Fig 22 Plum Thread method

Fig. 23 Penstock Center Marking

Page 55: Performance Evaluation of Small Hydro Power Plant

Page Number 55

6. At the level of the point marked, two points are marked on the penstock in the horizontal

direction having the distance 39.2 cm between them. (Fig 24).

7. After all the points are marked on the penstock, grinding of the pipe at marked points is

done to remove the rust, paint, debris, etc. from the surface of the pipe. (Fig 25).

Fig. 24 Distance between two points

Fig 25 Grinding of the pipe

Page 56: Performance Evaluation of Small Hydro Power Plant

Page Number 56

8. After marking the points and completion of their grinding work, the pipe looks like as

shown in the figure. (Fig 26).

9. The two clamps of the flow meter are taken and greasing is done on their surface to

avoid the moisture content in them. (Fig 27)

Fig. 26 After grinding surface

Fig. 27 Grease Application

Page 57: Performance Evaluation of Small Hydro Power Plant

Page Number 57

10. Next the greased clamps are set on the marked points. As the clamps have inbuilt magnet

in them, so the clamps are now set firmly on the penstock. (Fig 28).

11. The levelling of the clamps are done by using a scale. Levelling is important as without

it the waves generated by the ultrasonic flow meter will not be received by the clamps.

(Fig. 29).

Fig. 28 Clamp attachment

Fig. 29 Clamp leveling

Page 58: Performance Evaluation of Small Hydro Power Plant

Page Number 58

12. After all the physical arrangements, the clamps are connected to the flow meter through

electrical cords. (Fig 30)

13. The material of the penstock is given to the flow meter. (Fig. 31).

Fig. 30 Clamp Connection

Fig. 31 Material data feed

Page 59: Performance Evaluation of Small Hydro Power Plant

Page Number 59

14. Inner diameter, thickness and outer diameter is given in the flow meter. (Fig 32).

15. Next the Meter is set on the flow reading part and now the reading of the flow is taken as

shown in the figure. (Fig 33)

16. Similarly the above procedure is repeated 3-4 times to assure that the water flow is nearly

equal at all the points.

Fig. 32 Diameter feed

Fig. 33 Reading on the meter

Page 60: Performance Evaluation of Small Hydro Power Plant

Page Number 60

6.2 Electrical Measurement

In the electrical measurement two quantities are need to be measured i.e. voltage and current.

The measurement of the voltage and current will give the power output of the generator. The

above methods described for the measurement of the power using watt meters and other

equipment need not be used in this plant as the Measurement panel having inbuilt voltmeter,

ammeter, frequency meter, oscilloscope and power factor reader is already installed in the power

plant. So one can measure the power just by observing the readings on the measurement panel

without any use of other means. So the readings of current, voltage, power and power factor are

noted directly from the panels installed at the location.

6.2.1 Voltage Reading: The reading of voltage is directly noted down from the

measurement panel as shown below:

Fig. 34 Voltage Reading

Page 61: Performance Evaluation of Small Hydro Power Plant

Page Number 61

6.2.2 Current reading: The reading of current is also taken from the measurement panel:

6.2.3 Frequency reading: Frequency measurement panel gives the frequency at which voltage is

produced.

Fig. 36 Frequency Reading

Fig. 35 Current Reading

Page 62: Performance Evaluation of Small Hydro Power Plant

Page Number 62

6.2.4 Power from measurement panel:

6.2.5 Power Factor from measurement panel:

Fig. 37 Power reading

Fig. 38 Power Factor Reading

Page 63: Performance Evaluation of Small Hydro Power Plant

Page Number 63

7. Results and Analysis

7.1 Water Flow Readings

Sr. No. Flow reading in m

3 per

second

Velocity in Meter per

second

1 0.2976 1.8704

2 0.2962 1.8585

3 0.2980 1.8730

4 0.2981 1.8731

5 0.2973 1.8682

6 0.2957 1.8585

7 0.2976 1.8704

Average Flow 0.29721 m

3 per second

Average Velocity 1.8674 meter per second

Table 1

Page 64: Performance Evaluation of Small Hydro Power Plant

Page Number 64

7.2 Electrical Readings

Panel 1

Sr.

No.

Voltage (in

Volts)

Current

(in Amperes)

Frequency (in Hz) Power Factor

1 410 46 49.8 0.92

2 405 47.5 49.8 0.90

3 395 50 50 0.91

4 395 50.2 50 0.89

5 400 48 50 0.88

6 405 47.6 50 0.9

7 390 51 49.8 0.91

Panel 2

Sr.

No.

Voltage (in

Volts)

Current

(in Amperes)

Frequency (in Hz) Power Factor

1 410 46 49.8 0.92

2 405 47.5 49.8 0.90

3 395 50 50 0.91

4 395 50.2 50 0.89

5 400 48 50 0.88

6 405 47.6 50 0.9

7 390 51 49.8 0.91

Table 2

Table 3

Page 65: Performance Evaluation of Small Hydro Power Plant

Page Number 65

Average Voltage: 400 Volts

Average Current: 48.61Amps

Average Frequency: 49.9 Hz

Average Power Factor: 0.901

7.3 Power Output Analysis

1. Total Power available

Head Available: 65 meter

Net head: 50 meter

Flow: 0.29721 m3 per second

Average Velocity 1.8674 meter per second

Density: 0.001 Kg/m3

Gravity: 9.81 m/sec2

Power output = ((Flow * Density * Head * Gravity

)/1000) KW

= 145.78 KW

2. Power available from turbine

Rated torque: 77 N-m

Speed: 750 RPM

Single Turbine Power output: ((2 * pi * Speed *

Torque)/60) KW

= 60.47 KW

Total Power of 2 turbines: 2 * 60.47 = 120.95 KW

Turbine Efficiency (Output Power/Input power)

= 0.8296

Page 66: Performance Evaluation of Small Hydro Power Plant

Page Number 66

3. Power Available from generators

Voltage 400 volts

Current 48.61 amps

Power Factor 0.91

Power output (sqrt(3) * Voltage * Current

* Power Factor)

= 30.646 KW

Total Output 2 * 30.646 = 61.293KW

7.4 Plant Efficiency

(Output Electrical Power/Available Power)* 100

= (61.293/145.78)*100

= 42.04 %

Page 67: Performance Evaluation of Small Hydro Power Plant

Page Number 67

PROPOSED SUGGESTIONS FOR

PLANT The climate change, the growing shortage of fossil raw material and requirements of Carbon

dioxide emission reduction forces the thrust to design energy efficient powertrained topologies of

power generation.As the share of renewable energies by 2020 has to be increased which includes

not only wind energy, solar energy and bio mass but also the hydro-electric power. Though some

impacts are unavoidable, they can be compensated for, as experience in successful mitigation

demonstrates.

1) Reduce bends in the penstock which is coming from forebay to turbine.Due to bends

there are many losses in the kinetic energy of water which affects the efficiency of the

plant.

2) As lot of debris fall in the canal from the mountains within which the plant is situated

which reduces the volume of the canal and the reservoir which affects the storage

capacity of the reservoir.Moreover when these debris come down with water flow

through penstock they block the turbine also.So, canal should be fully covered as there

it‘s only partially covered.

3) There are many leakages in the penstock in the plant which affect the water carrying

capacity of the penstock.So, the leakages must be removed.

4) To achieve the energy improvement a permanent magnet synchronous generator has to be

developed specially for small hydro power. The use of permanent magnet, low speed

synchronous generator for small hydro power station is to be made economically by

new manufacturing methods even in small quantities.

5) To increase the power production optimized turbine management should be used which

includes regular inspection of the turbine.The turbine and its accessories like blades etc.

6) Water quality issues can often be managed by appropriate design, taking the future

reservoir morphology and hydraulic characteristics into consideration. It may also help to

reduce oxygen depletion and the volume of anoxic waters.Since the absence of oxygen

may contribute to the formation of methane during the first few years after impoundment,

especially in warm climates, measures to prevent the formation of anoxic reservoir zones.

8.

Page 68: Performance Evaluation of Small Hydro Power Plant

Page Number 68

7) New materials or coatings that reduce the life-cycle cost of turbine runners, draft tubes,

and penstocks must be used to increase the life cycle of plant.

Page 69: Performance Evaluation of Small Hydro Power Plant

Page Number 69

9. CONCLUSION

Since hydropower can provide important services to electric power systems. Storage hydropower

plants can often be operated flexibly, and therefore are valuable to electric power systems. Hence

all the tests on our considered hydel power plant have been performed successfully by taking all

the standards under consideration. Although the plant is working efficiently it can be further

improved by adopting some appropriate measures, some methods have been proposed by us in

report. Technological innovation and material research can further improve environmental

performance and reduce operational costs of our plant.

In the past, hydropower has acted as a catalyst for economic and social development by

providing both energy and water management services, and it can continue to do so in the

future.Hydro storage capacity canmitigate freshwater scarcity by providing security during lean

flows and drought for drinking water supply, irrigation,flood control and navigation services.

Multipurpose hydropower projects may have an enabling role beyond the electricitysector as a

financing instrument for reservoirs that help to secure freshwater availability.

Hydropower can serve both in large, centralized and small, isolated grids, and small-scale

hydropower is an option for rural electrification. Environmental and social issues will continue to

affect hydropower deployment opportunities. The local social and environmental impacts of

hydropower projects vary depending on the project‘s type, size and local conditions and are often

controversial.

Hydropower offers significant potential for carbon emissions reductions.Evidence suggests that

relatively high levels of deployment over the next 20 years are feasible, and hydropower should

remain an attractive renewable energy source within the context of global mitigation scenarios.

That hydropower can provide energy and water management services and also help to manage

variable renewable energy supply may further support its continued deployment, but

environmental and social impacts will need to be carefully managed.

On a national basis, the technical potential for hydropower is unlikely to constrain further.

Hydropower is technically mature, is often economically competitive with current market energy

prices and is already being deployed at a rapid pace. Situated at the crossroads of two major

Page 70: Performance Evaluation of Small Hydro Power Plant

Page Number 70

issues for development, water and energy, hydro reservoirs can often deliver services beyond

electricity supply.

Page 71: Performance Evaluation of Small Hydro Power Plant

Page Number 71

SELECTED REFERENCES

1. Indian Standard Code for Model Acceptance Test for hydraulic turbine IS 14197:1994.

2. International standards Field acceptance tests to determine the hydraulic performance of

hydraulic turbines, storage pumps and pump-turbines IEC 60041.

3. Indian Standard Guidelines for selection of hydraulic turbine, preliminary dimensioning

and layout of surface hydroelectric powerhouses IEC 12800

4. Gustavo Urquiza, Miguel A. Basurto, Laura Castro, Adam Adamkowski and

WaldemarJanicki, ‗Flow measurement methods applied to hydro power plants.‘

5. ‗Performance Testing of SHP Stations‘ by Alternate Hydro Energy Centre, Indian

Institute of Technology, Roorkee.

Page 72: Performance Evaluation of Small Hydro Power Plant

Page Number 72

STUDENTS INVOLVED

Ashok Kapoor

Id No. - 42192

Phone No. - 7417479645

Email ID - [email protected]

Girish Gupta

Id No. - 42206

Phone No. - 9045412650

Email ID - [email protected]

Ilina Choudhary

Id No. - 42209

Phone No. - 7417922250

Email ID - [email protected]

Kanika Sharma

Id No. - 42199

Phone No. - 9045176090

Email ID - [email protected]

Vandana Pundir

Id No. - 42187

Phone No. - 8936981351

Email ID - [email protected]

Page 73: Performance Evaluation of Small Hydro Power Plant

Page Number 73