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In Mold Labelling Technology “IML” 2013

In Mold Labeling Technology "IML"

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Page 1: In Mold Labeling Technology "IML"

In Mold Labelling Technology“IML”

2013

Page 2: In Mold Labeling Technology "IML"

Typical IML Project Scope

Design of parts & label outlines

Pilot/Prototyping and pre-production runs

IML mold & IML robotics

System integration: Supplier collaboration System integration at StackTeck Training at StackTeck Field integrations Many product launch successes!

Page 3: In Mold Labeling Technology "IML"

Strengths in IML (In Mold Labeling)

Fully automated high speed systems

High volume system capabilities increasing Low volume system flexibility improving

Advantages of IML packaging:

Excellent quality graphics Finished goods – reduced inventory Versatility of small production runs

Page 4: In Mold Labeling Technology "IML"

Trends in IML

Part Focus

Increased visual statement

Enhanced molded features & colors

Expanding range of package types

Improved cost effectiveness

Greater complexity of part & label(s)

System Focus

Increasing system flexibility

Greater simplicity for low volume

Improved tools for system design

Page 5: In Mold Labeling Technology "IML"

IML Case Study – 56 oz. TE Container

Page 6: In Mold Labeling Technology "IML"

Traditional IML Cup

Page 7: In Mold Labeling Technology "IML"

Large Corner Radiusfor improved drop impactand conveying on filler

Dairy Container

Page 8: In Mold Labeling Technology "IML"

IML Case Study – 56 oz. TE Container

Page 9: In Mold Labeling Technology "IML"

Unique elliptical shape

Tamper resistant

Optimal scooping

Major US launch

Product Launch Successes

Page 10: In Mold Labeling Technology "IML"

Unique handle

Optimal volume use

New label feature to show flavour

Cost effective 1-sided wrap-around front label

Major US launch 2009

Product Launch Successes

Page 11: In Mold Labeling Technology "IML"

2009 IMDA Award Winner

Page 12: In Mold Labeling Technology "IML"

2009 IMDA Award Winner

Page 13: In Mold Labeling Technology "IML"

2010 IMDA Award Winner

Page 14: In Mold Labeling Technology "IML"

2010 IMDA Award Winner

Page 15: In Mold Labeling Technology "IML"

2010 IMDA Award Winner

Page 16: In Mold Labeling Technology "IML"

Pack Expo Award Winner, ‘Q-Line’

Page 17: In Mold Labeling Technology "IML"

Plastic Part Design Innovations

Expanding range of applications

Technical hurdles are being overcome

New approaches for cost effectiveness

Complementary features to enhance IML

Page 18: In Mold Labeling Technology "IML"

56 Oz. Packaging

Page 19: In Mold Labeling Technology "IML"

4.5 Quart Package

Page 20: In Mold Labeling Technology "IML"

Duo Cup

Page 21: In Mold Labeling Technology "IML"

6 Oz. Cup with Cut-In-Place Labels

Page 22: In Mold Labeling Technology "IML"

Flex IML Cells

Page 23: In Mold Labeling Technology "IML"

Modular approach

Mold frame vs. molding inserts

Automatic alignment

Automatic connection of services

Minimum changeover time

Flexible Tooling Approach

QPC – Quick Product Change

Page 24: In Mold Labeling Technology "IML"

Flexible System for Small Volumes

Typically single or dual cavity

Standardized multi-axis robot used

Simplest possible mandrel and magazine

Small format makes for flexible changeover

Page 25: In Mold Labeling Technology "IML"

IML Pilot System

Page 26: In Mold Labeling Technology "IML"

32/64 oz 1 Cavity IML Flex Cell

Page 27: In Mold Labeling Technology "IML"

32/64 oz 1 Cavity IML Flex Cell

Page 28: In Mold Labeling Technology "IML"

32/64 oz 1 Cavity IML Flex Cell

Page 29: In Mold Labeling Technology "IML"

Boxer - Counter Boxing of products inline

Only inspected parts

Product never been touched

Contamination kept to the minimum

600 x 310 x 600 standard size box

665 x 340 x 301 special size box

Page 30: In Mold Labeling Technology "IML"

32/48/64 Cavity Closure Flex Cell Options

In line vision inspection

In line laser etching

In line printing

Counting and boxing

Page 31: In Mold Labeling Technology "IML"

Thank You

Contact us:Phone: 1-888-700-8555

Website: www.stackteck.com © Copyright 2012 StackTeck Systems