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Name: Jordan Robertson Title: General Manager Bus. Devel. and Marketing Company: StackTeck Systems Limited Company Profile: StackTeck Systems Limited Annual turnover: $US 50 million Headquarter(s): Toronto, Ontario, Canada Key Operation(s): Canada, Mexico Number of employees: 210 Products / Services: Mold Making, Systems Integration Application markets: Packaging, Caps & Closures, High Volume Injection Molds Your Picture

IML Decoration for TRIM Ultra-Thinwall Packaging

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Name: Jordan Robertson

Title: General Manager Bus. Devel. and Marketing

Company: StackTeck Systems Limited

Company Profile: StackTeck Systems Limited

Annual turnover: $US 50 millionHeadquarter(s): Toronto, Ontario, Canada Key Operation(s): Canada, Mexico Number of employees: 210Products / Services: Mold Making, Systems IntegrationApplication markets: Packaging, Caps & Closures, High Volume Injection Molds

Your Picture

IML Decoration for TRIM Ultra-Thinwall Packaging

2014

TRIMTM (Thin Recess Injection Molding)

Technology Review:

Thin panels cover 50-90% of part area

Ultra-Thin beyond conventional designs

20%-40% weight reduction

Patent pending

First commercial application

Aesthetic effect of 90% coverage

Agenda: TRIM Ultra-Thin Part Design

Lightweighting for thinnest, lightest possible part

“L” is length of flow

“T” is average thickness

“L/T” is abstract measure

PP food tubs typically have:

L/T = 260-300

Thinwall Packaging

Basic Principle

“L”

TRIM - New Thinwall Part Design

Thick

ThickThick

Thick

Thick

Thin

Thin

Thin

Project Details:

Tamper resistant design Nom. thickness – 0.011” to 0.022” Flow length – 5.74” L/T ratio – 520 (thin) & 260 (thick)

390 average Dimensions – 7.0”x5.5”x2.3” Label – Verstraete 70µ EUH

20% weight reduction 50% local thickness reduction (vs. 260 L/T)

TRIM - New Thinwall Part Design

TRIM - New Thinwall Part Design

35 MFI Basell Pro▪fax SV954

55 MFI Basell Pro▪fax SG853

105 MFI Basell Pro▪fax SC973

0

5000

10000

15000

20000

25000

Inje

ction

Pre

ssur

e (p

si)

0.2 Sec

0.2 Sec

0.5 Sec

Reference Case – 56 oz. TE Container

Project Details:

Ice cream packaging

Tamper resistant design

Wall thickness – 0.035”

Flow length – 8.0”

L/T ratio - 248

Part weight – 60.6 g

Fill pressure – 23,500 psi

Cycle time – 6.5 seconds

Dimensions – 7.0”x5.5”x4.9”

Label – Verstraete 70µ EUH

Tamper Resistant Rim Features

TRIM - New Thinwall Part Design

TRIM - New Thinwall Part Design

2009 In Mould Decorating Award Winner

Awards presented to Sri Thai Superware and StackTeck

64 Oz. Round Container with TRIM

64 Oz. Round Container with TRIM

64 Oz. Round Container with TRIM

TRIM Ultra-Thin Part Design for Bucket

TRIM Ultra-Thin Part Design

TRIM Ratio Weight (g) % Savings

0% 44.1 0.0%

50% 34.8 21.1%

65% 32.6 26.1%

80% 29.8 32.4%

90% 25.9 41.3%

TRIM Ultra-Thin Part Design

TRIM Ultra-Thin Part Design

TRIM Ultra-Thin Part Design

TRIM Ultra-Thin Part Design

A

A

A

TRIM Ultra-Thin Part Design

• B

A

• B

A

• B

A

TRIM Ultra-Thin Part Design

TRIM Ultra-Thin Part Design

TRIM Ultra-Thin Part Design

TRIM Ultra-Thin Part Design

Conclusions

Lightweighting 40%+ is feasible vs. conventional

Unprecedented ultra-thin walls for this part size

TRIM candidates….

Thinwall containers & lids

Cost sensitive packaging

High quality decoration (IML or shrink sleeve)

Undecorated parts

Functional features (e.g. tamper evidency)

Thank You

Contact us:Phone: 1-888-700-8555

Website: www.stackteck.com © Copyright 2014 StackTeck Systems