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Fiberglass Tank Solutions

Fiberglass tank solutions rev a

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Wet Well & Valve Vault PowerPoint

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Page 1: Fiberglass tank solutions   rev a

Fiberglass Tank Solutions

Page 2: Fiberglass tank solutions   rev a

Kevin Hawthorne, Pres. ◦ Fiberglass Tank Solutions ◦ Xerxes Product Manager

Location◦ Lake Ozark Missouri Area – Central to US

Market

Facility◦ 16,000 Sq. Foot Manufacturing Facility

Introduction

Page 3: Fiberglass tank solutions   rev a

Fiberglass Tank Solutions, LLC &

Xerxes Relationship

◦ Market required a “Packaged System”.◦ Product requires special tooling & facilities◦ Extensive drafting & submittal procedure

required

Overview

Page 4: Fiberglass tank solutions   rev a

Packaged Systems to Include:

◦ “Large Diameter” Fiberglass Wet Well Packages 6’ – 14’ Diameter

◦ Valve Vaults

◦ Rehabilitation Inserts for Concrete Wet Wells

Business Model

Page 5: Fiberglass tank solutions   rev a

Pump & WWTP Distribution Houses Pump Manufacturers as OEM Product

Distribution

Page 6: Fiberglass tank solutions   rev a

Municipal Industrial Large Commercial

Markets

Page 7: Fiberglass tank solutions   rev a

WWTP Head Works Regional Wastewater Collection Pump

Stations Industrial Waste Water Storm Water Potable Water Pump Stations

Applications

Page 8: Fiberglass tank solutions   rev a

Why Fiberglass◦ Corrosive Resistant to Hydrogen Sulfide

Degradation

◦ Stronger than concrete

◦ Light Weight

◦ Factory Kit Up under manufacturing QC program

◦ No additional liners or coatings needed

Wet Well Product

Page 9: Fiberglass tank solutions   rev a

Wet Well Product Product Features &

Options

◦ Sizes 6’, 8’, 10’, 12’, 14’

◦ Up to 35’ Deep

◦ Integral Rib = Strength

◦ Self Supporting Base

◦ H-20 Top Loads

◦ Non Concrete Anti Flotation System

Page 10: Fiberglass tank solutions   rev a

Wet Well Product Top Options

◦ Dome Top

Page 11: Fiberglass tank solutions   rev a

Wet Well Product Top Options

◦ Flat Top

Page 12: Fiberglass tank solutions   rev a

Wet Well Product Top Options

◦ Access Openings

Page 13: Fiberglass tank solutions   rev a

Wet Well Product Top Options

◦ Rim Flange

Page 14: Fiberglass tank solutions   rev a

Wet Well Product Top Options

◦ Vertical Discharges

Page 15: Fiberglass tank solutions   rev a

Wet Well Product Top Options

◦ Horizontal Discharges

Page 16: Fiberglass tank solutions   rev a

Wet Well Product Top Accessories

◦ Vents Fiberglass Stainless Steel Mushroom Vent

◦ Oder Reduction

Page 17: Fiberglass tank solutions   rev a

Wet Well Product Bottoms

◦ Concrete Combo

Page 18: Fiberglass tank solutions   rev a

Wet Well Product Bottoms

◦ Truncated◦ Flat

Page 19: Fiberglass tank solutions   rev a

Wet Well Product Sidewall

◦ Integral Rib◦ Oversized Anti-Flotation

Rib

Page 20: Fiberglass tank solutions   rev a

Wet Well Product Other Features

◦ Benched Bottoms◦ Raised Platforms

Page 21: Fiberglass tank solutions   rev a

Wet Well Product Other Features

◦ Base Elbow Mounting Milled Stainless

Steel Bar SS Base Plate

Page 22: Fiberglass tank solutions   rev a

Wet Well Product Other Features

Fiberglass Pipe Sleeves

Link Seals - Discharge

Press Seals - Inlet

Page 23: Fiberglass tank solutions   rev a

Wet Well Product Other Features

Air Release Valves/Vents

Page 24: Fiberglass tank solutions   rev a

Wet Well Product Other Features

Stilling Wells Inlet Drop

Structures

Page 25: Fiberglass tank solutions   rev a

Wet Well Product Pipe Options

2” thru 12” Stainless Steel

316 or 304 Ductile Iron HDPE PVC CPVC

Stainless Steel

Ductile Iron

HDPE

PVC/CPVC

Page 26: Fiberglass tank solutions   rev a

Wet Well Product Access Covers

◦ Simplex – Quadplex◦ Safety Grates◦ H-20◦ Flood Proof / Odor

Page 27: Fiberglass tank solutions   rev a

Wet Well Product Misc. Options

◦ Trash Baskets◦ Ladders◦ Brackets◦ Float & Chain

Hooks

Page 28: Fiberglass tank solutions   rev a

Valve Vaults◦ Duplex to

Quadplex◦ 3” thru 12” Pipe

Systems

Page 29: Fiberglass tank solutions   rev a

Valve Vaults

Page 30: Fiberglass tank solutions   rev a

Valve Vaults

Page 31: Fiberglass tank solutions   rev a

Valve Vaults◦ Stainless Steel ◦ Ductile Iron ◦ Checks◦ Plugs◦ Gates◦ Flow Meters◦ Sensors◦ Sloped Floors &

Drains

Page 32: Fiberglass tank solutions   rev a

Allow “Low Impact” construction methods for wet well replacement.

Typically sized @ 4” less than inside diameter of concrete structure.

Grouted in place

Field installation of inlet hubs

Fiberglass Rehabilitation Sleeves

Page 33: Fiberglass tank solutions   rev a

Installation Procedures

Fiberglass Rehabilitation Sleeves

1. Provide field measurements of existing wet well to include all inverts, benching, finish grade, and surrounding elevation grades.

2. Prepare CAD drawings for engineering review.3. Establish bypass pumping and remove existing top section of concrete

wet well. 4. Remove existing pumping, rails, and piping.5. Prepare base with non-shrink grout.6. Insert Fiberglass Rehabilitation inserts.7. Measure and install field inlets.8. Grout outside area with sandy cement grout. 9. Install pumps and controls.10. Form and pour finish slab.

Page 34: Fiberglass tank solutions   rev a

Fiberglass Rehabilitation Sleeve

Page 35: Fiberglass tank solutions   rev a

Quotation &Materials Take-off CAD Drawings & Submittal Process Structural & Buoyancy Calculations Literature IMOG

◦ – Installation, Maintenance, Operating Guide Warranty Field Service

◦ ASME Certified & 30 Hour OSHA Trained◦ Field Inlet Hub Installation◦ Tank Repairs

Product Support Services

Page 36: Fiberglass tank solutions   rev a

Field Service

Page 37: Fiberglass tank solutions   rev a

Typical CAD Drawings

Page 38: Fiberglass tank solutions   rev a

Quotation Document

Page 39: Fiberglass tank solutions   rev a

Buoyancy Calculation Sheets

Page 40: Fiberglass tank solutions   rev a

Literature

Page 41: Fiberglass tank solutions   rev a

Installation Manual & Operation Guide (IMOG)

Page 42: Fiberglass tank solutions   rev a

Warranty