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Engineering tips in sampling systemswith
&
Pouriya Niknam , Dec 2016 Piramoonco.com
Table of content
• NOx converter• gas pump• Gas coolers• Filters
Performance Safety
Lifetime cost
installation maintenance
NOx converter
NOx converter
type Temp eff Max NO2 Content
Carbon Based
200C 95% 150ppm
Same PriceMetal Based
400C 97% 300ppm
•Maintenance calculator NOxCal for service life monitoring
NOX Converter
NOx converter types
No ATEX NOx converter, Purge the Cabinet to keep it ex-free400C-->450C: trick for temporarily reactivate the NOx, 3week…
NO2--- NO+O2Less Side effects:
◦ No O2 added to sample◦ No SO2 reduction◦ No CO Production◦ No Pressure Drop (140mbar)
Sample pumps
Basics: Pump head
300
-150- 90
60NL/H
Long distance from tapping point -- decrease flow rate
Pump bellows
-0.1 BAR
0 BAR
+0.2 BAR
+0.1 BAR
defective bellow
SUCTION FROM AMBIENT
For bellow Test
Decrease inlet flow
Increase outlet flow
Decrease va
cuum level
(increase absolute
underpressure manometer)
Pump
Compressor Cooler
Analyzer
Dual Stage Comp. Cooler
pump
Analyzer
Pump/Dual Stage Comp.
Cooler Analyzer
Low efficiency
Air suctio
nWrong data (O
2
measurement)
Dual stage:
over design…
High efficiency
Condense resistance
Auto drain possible
More possible flow
Some discussion about Components Order…
Condensate
suctio
n
?
PUMP INTERNAL BYPASS IN CASE OF BLOCKAGE AND CALIBRATION STATE
Not for m
ining
Zone 1 (outside pum
p)
Equipm
ent protection(Gas )
atmosphere
Zone 1 (inside pum
p)
Constructively Safe
Just for surrounding
Temperature R
ange (also cover T1/T
2)
Special
Pump Tips & Notes:These items will reduce lifetime: Operation with non atmospheric pressure Operation under high temperature condition
item sample pressure
Buhler Nox Converter <1.5 bar absolute
GMS800 –200 hPa ... 1,000 hPa
Siemens ultramat23 (BA5000) 0.5 to 1.5 bar absolute
Siemens OXYMAT 64 (High P) 2 000 hPa (abs.)(Low P) 30 hPa more than atmospheric
BA3 100 to 200 mbar (gauge)
BA 3500 Pressure 10 - 200 mbar
BA 6000-O2 0.5 to 1.5 bar absolute
Pump Tips & Notes: No ATEX version for 800L/hr pump New product with ATEX cert. as 700L/hr, but
◦ No option for head material◦ T3 only
Temperature will be limit by the bottleneck ATEX will be expired after 5 years (from production date and not
operation)◦ They can be used in non hazardous area for another 10 years
period.◦ Or sending to Buhler for complete service.
Membrane like KNF are using Glue (Acid, Solvent,…) Buhler specific Sample pump without any glue
◦ (Honeywell Changed from KNF to Buhler )
Pump Tips & Notes:The sample gas pump is suitable for gases only, not for liquids.The sample gas pump should be operated without pressure. A system pressure above 0.3bar is not allowed. The gas outlet must not be closed. The flow rate must be at least 50 l/h (150 l/h with system pressure
0.3 bar). If the flow rate continuously is throttled below 150 l/h during
operation, the flow rate must be controlled with a bypass valve.Extreme throttling reduces the life time of the bellow.If the pump is equipped with a bypass valve, the flow rate can be
adjustedrated current of the circuit breaker switch 230 V = 0.48 A, 115 V = 0.84 A, 24 V DC = 0.8 A
Peltier gas coolers (PKE) compact /one gas path Per Heat exchanger/cheaper than compressor coolers
standard application: volume flow of 150 l/h at 1 bar@ 70°C , inlet dew point of 40°C.
Compressor coolers (EGK)working principle as refrigerator/ more cooling power than peltier coolers.
Cooler selection
• energy to cool the gas about doubles with a rise of dew point of 10°C• double pressure = double energy to cool • the factory setting of the gas outlet temperature and dew point
of approximately 5°C
Exchanger material•Steel >the best choice•aggressive components > glass then•Only in certain applications PVDF
We suggest to limit the load on the heat exchanger to a range of 60..80%.
•For M&C glass type is cheaper than SS.•For Buhler SS is cheaper with better performance for non-corrosive cased
Cooler tipsBuhler double stream exchangers EGK 1/2, PKE 42 or EGK 2 Ex saves money and time for mounting
Cross-sensitivity is very low:Vari0ating one path in the whole energy range of the exchanger will variate the other path in a maximum of 0,5K! In case of same gas energies variations of the one streams outlet dewpoint by switching on and off the other stays below 0,2K
Self-Cleaning Sample Gas Filter
Compact size: approx. 250 x 220 x 200 mm Peltier cooler with 1 heat exchanger Adjustable dew point 3/5/10/15 °C Adjustable Delta T Control Analogue signal output Power supply 24 V DC Power max. 70 W
Save money, space,
time
Dual P. Pump