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Effective decisions for the complicated well market on the basis of
submersible Rotor and Vortex Pumps. Complete pumping systems for oil production
2
q The working principle of rotor and vortex hydraulic and gas machines is hydro mechanical resistance® - a way of the organization of the movement of a working body (liquid or gas) at which in flowing part the spatial vortex stream rotating together with a rotor of machine is formed. q The rotor and vortex power machines developed on the basis of GMR possess power efficiency, the best for mass-dimensional parameters and others to operational characteristics. q Developments on the basis of GMR RVM are carried out in based of pumps, compressors, gas and hydraulic turbines. q Important part of innovative projects of the rotor and vortex power equipment are multicomponent complexes for extraction of difficult extracted oil, the including land and submersible pumps, hydraulic turbo engines, gas turbines, etc. q Innovations in the basis of RVM include the technologies and materials essentially new to these types of power cars. These developments are, as a rule, independent innovations.
General information and principle of operation
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Trust well market
• Low and meddle flow rate wells with flow rate from 62 to 1000 brl/day. • Depth of descent is up to 11 450 ft. • Wells with technical restrictions (of complex structure, with sites of excess curvature, with
kickoff of side trunks, etc.) • Wells with the bottom hole pressure close to saturation pressure • Wells with unstable inflows • Wells with large volume of free gas on intake of the pump • Wells with contents of solids to 1000 mg/l. • Wells with a temperature of layer liquid up to 284F • Wells with high corrosion activity of the pumped-over liquid • Wells with scale • Wells with oil viscosity to 200 mPа*с
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Power efficient of VDNM pumps
Submersible pumps for oil production with stages 5-20
Flowofm3/days Pumpthrust PowerkW Eff%0 93,4 0,85 0
12,8 51,46 0,368 20,4314,8 46,75 0,333 22,4716,5 41,8 0,295 27,8118,1 38,44 0,263 25,9518,3 37,61 0,251 26,9719,7 34,83 0,239 27,8820,7 33,09 0,225 33,5922,7 27,96 0,168 37,2926,1 23,31 0,136 38,3530,5 18,54 0,107 23,5935,9 12,34 0,079 19,5240,1 6,4 0,064 18,5243,7 0 0,032 0
(on water with a density of 1000 kg/m3 at the speed of 2910 rpm)
Testing stage 2М5-20
Passport performance data rotor and vortex pumps 2RVNM5-20-2200 Operating range
Eff,
Eff, %
Q, m/day
kW
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Comparative characteristics of VDNM and ESP
Range VDNM5-50-1800 ESPM5-50-1800 Attitude VDNM vs ESP Outside Dia., in 3,6” 3,6” x Impeller Dia., in 2,75” 2,83” x Stg., qty., EA 60 351 less than 6 times Parameters in one point Head, ft. 5900 5900 x Flow rate, brl / day 314 314 x Efficiency, % 50 40 higher than 25% Max., efficiency, % 51 44 higher than 14% Stg., flow, ft. Nominal 96 16,4 more than 6 times Maximum 394 17,4 more than 20 times
Effective pump work range Head, ft. 1640-9843 2953-5900 more than 2 times By flow rate, brl / day 189-440 252-409 more than 1,5 times The steepness of the main characteristic the relation of the maximum and nominal pressures in a working zone of the characteristic 6 1,06 more than 6 times Pump length, ft. 13,7 36 less than 2,5 times Pump weight, lb. 243 750 less than 3 times
Note for table: X – Identical parameters Shared Service Pro Ltd.
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Constructional modifications of VDNM pumps
Modification of VDNM. Submersible rotor and vortex pumps Flow rate from 62 to 1000 brl/day. Depth of descent is up to 11 450 ft. Temperature of reservoir liquid is up to 284F Contents solids to 1000 mg/l.
Modification VDNMs. Submersible rotor and vortex pumps with low adhesive flowing part Flow rate from 62 to 1000 brl/day. Depth of descent is up to 11 450 ft. Temperature of reservoir liquid is up to 284F Contents solids to 1000 mg/l. Salt sedimentation existence
Modification VDNMv. Submersible rotor and vortex pumps with the Wasp the diagonal entrance module Flow rate from 62 to 1000 brl/day. Depth of descent is up to 11 450 ft. Temperature of reservoir liquid is up to 284F Contents solids to 1000 mg/l. Viscosity of oil to 200 мPa*с
Modification VDNMg. Submersible rotor and vortex pumps with the GG-module Flow rate from 62 to 1000 brl/day. Depth of descent is up to 11 450 ft. Temperature of reservoir liquid is up to 284F Contents solids to 1000 mg/l. High content of free gas
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The pumps VDNM5U, VDNMV5U for wells with an internal diameter not less than 4,9”
Pump
Nominal parameters of the pump
Pump efficiency at
nominal. Parameters,
%
Power of the drive, kW not
less Stg. Qty Length, ft.. Weight, lb.
brl/day. Head, ft..
50-800
314
2625
51
16 24 8,14 192
50-1300 4265 32 40 10,7 247
50-1500 4921 32 48 11,68 276
50-1800 5906 45 60 12,63 302
50-2200 7218 45 72 13,68 326
50-2500 8202 63 80 15,22 359
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The pumps VDNM5, VDNMV5, VDNMS5 for wells with internal diameter not less than 4,8”
Pump
Nominal parameters of the pump
Pump efficiency at
nominal. Parameters,
%
Power of the drive, kW not
less Stg. Qty Length, ft.. Weight, lb. brl/day. Head, ft.
30-800
188
2625
44
12 24 8,07 185
30-1300 4265 22 40 10,59 238
30-1500 4921 32 48 11,58 267
30-1800 5906 32 60 12,5 289
30-2200 7218 45 72 13,51 326
30-2500 8202 45 80 15,06 342
20-800
125
2625
41
12 24 7,81 179
20-1300 4265 22 40 10,3 231
20-1500 4921 32
48 11,22 254
20-1800 5906 60 12,14 278
20-2200 7218 45
72 13,06 295
20-2500 8202 80 14,8 324 Shared Service Pro Ltd.
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The pumps VDNM4, VDNMV4 for wells with an internal diameter not less than 4,5”
Pump
Nominal parameters of the pump
Pump efficiency at
nominal. Parameters,
%
Power of the drive, kW not
less Stg. Sty Length, mm. Weight, lb. brl/day. Head, ft..
20-800
125
2625
38
12 1930 8,07 108
20-1300 4265 22 40 10,6 176
20-1500 4921 32 48 11,58 183
20-1800 5906 32 60 12,5 238
20-2200 7218 45 72 13,52 262
20-2500 8202 45 80 15,06 309
10-800
62
2625
33
8 24 7,81 104
10-1300 4265 16 40 10,3 172
10-1500 4921 22 48 11,22 179
10-1800 5906
32
60 12,14 234
10-2200 7218 72 13,06 258
10-2500 8202 80 14,8 293 Shared Service Pro Ltd.
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Broadband rotor and vortex pump units
Broadband submersible rotor and vortex pump installations UVDNMVH with the valve electric drive: are made on nominal flow from 62 to 1000 brl/day and head to 11 450ft for wells with an internal diameter not less than 4,8” Are applied to pumping of reservoir liquid in the complicated conditions of development active and mastered, including difficult taken, oil reserves (the unstable and fast-changing daily inflows, maintenance solids to 1000 mg/l, depth of descent of the pump to 9843 ft. and more, a high gas factor, the increased viscosity, technical restrictions on a trunk of wells, etc.) Are completed with submersible rotor and vortex pumps VDNM of standard sizes: q VDNM 5-20 (in standard execution) q VDNMV5-20 (performed by for pumping of oil with sheeted viscosity to 200 mPа*с) q VDNMS5-20 (performed by for pumping of oil with the increased salt sedimentation in flowing part of the pump) q VDNMG5-20 (performed by for pumping of sheeted production with high gas factor)
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Broadband rotor and vortex pump units
q Units dimension type UVDNMVH5-10/70 (flow from 62 to 440 brl/day, head from 2625 to 11 483 ft.), for wells with VN with a diameter not less than 4,8”
q Units dimension type UVDNMVH5-20/100 (flow from 125 до 629 brl/day, head from 2625 to 11 483 ft.), for wells with VN with a diameter not less then 4,8”
q Units dimension type UVDNMVH5-25/160 (flow from 157 до 1000 brl/day, head from 2625 to 11 483 ft.), for wells with VN with a diameter not less then 4,8”
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Broadband rotor and vortex pump units
UVDNMVH5-10/70-2500 with 28 kW Permanent Magnet Motor at 3000 rpm
Eff, %
Q, m/day
H,m
Area mode of the pump efficiency <25% Area mode of the pump
efficiency from 25% to 37%
Line of Max. Eff.
Area mode of the pump efficiency <25%
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Broadband rotor and vortex pump units
UVDNMVH5-25/100-2500 with 32 kW Permanent Magnet Motor at 3000 rpm
H,m
Eff, %
Q, m/day
Area mode of the pump efficiency <25% Area mode of the pump
efficiency from 25% to 38%
Line of Max. Eff.
Area mode of the pump efficiency <25%
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Broadband rotor and vortex pump units
UVDNMVH5-25/160-2500 with 40 Кw Permanent Magnet Motor at 3000 rpm
H, m
Eff, %
Q, m/day
Area mode of the pump efficiency from 25% to 51%
Line of Max. Eff.
Area mode of the pump efficiency <25%
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Selection of the equipment
Сomplicating factor ESP’s Broadband vortex
pump units UVDNMVH VDNM VDNMv VDNMс VDNMg
Low daily flow rate, brl 62-440 62-440 62-440 62-440 62 -1000
Depth of descent of the equipment to 11 483 ft. хх хх хх хх хх
Contents solids to 1000 mg/l хх хх хх хх хх
High corrosion activity the pumped fluids хх хх хх хх хх
Layer temperature to 284F хх хх хх хх хх
The unstable and fast-changing daily inflows in the range up to 1000 brl/day х х х х хх
Technical restrictions (of complex structure, sites of excess curvature and so forth) х х х х хх
Layer viscosity, mPа*с х to 200 х х х
Scales in flowing part of pumps - - при отборахдо 30 м3/сутки - -
Сontent of free gas in PZP and on intake of the pump х х х to 60% х
Note: ХХ – Good, Х - Satisfactorily
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