Container loaded anodeplate roll forming machine

LARGE SPAN GROUPADD: No.11, Friendship Street, North Industrial Zone, Zhengding City, Hebei Province, China

TEL: 0086 13333016262, 18731151165 FAX: 0086 18032909635, 18032909637E-MAIL: [email protected], [email protected]

Our machine highlights

SIEMENS brand motors from Germany

RISEN brand Hydraulic control system from Japan

YUKEN brand Solenoid valve from Japan

Omron brand Encoder from Japan

Siemens S7 PLC from Germany

Mitsubishi brand Frequency converter from Japan

Delta brand Servo Drive from Germany

All steel and burnished aluminum construction, precision

forming rollers with hard chrome plating

Whole life warranty, all the damaged parts can be changed

into new ones if they are sent back to our factory (manmade

damage is not inclueded).



Our workshop pictures



QUOTATION

Quotation data:

08-19-2014

Validity: 60 days

SUBJECT OFQUOTATION

NO. NAME OFGOODS QUANTITY UNIT PRICE

1 Container loaded anodeplate roll forming machine 1 SET USD87,000

DELIVERY: The machines will be ready within 30 working days from receipt of down

payment as well as approval of sales contract, technical scheme and profile drawing.

The shipment will be made within 10 days after the seller receives the balance by T/T.

TERMS OF PAYMENT: 30% of the contract amount as down payment; the balance is

to be paid by T/T before shipment. Installation charge is to be paid before installation by

T/T.Cost of Installation

The buyer should pay the installation charges (USD 100 one man one day). To the

seller’s appointed account by T/T before the seller’s technicians go to the buyer’s

factory. The buyer pays the seller’s technicians travel cost outside China, including

round air tickets fee, accommodation and food, provide transportation from living hotel

to the work place, necessary communication, and insurance, etc.

OTHER TERMS: Attached please see the technical scheme, because the machine has

not been made, all the data in the technical scheme is estimate.



TECHNICAL SCHEME

NAME OFGOODS: Container loaded anodeplate roll forming machine

PROFILE:



Technique data

(1) Material of coil: cold-rolled mild steel yield stress 235Pa δb≤245Pa

(2) Suitable Coil Thickness: 1. 5 mm

(3) Feeding Width: approx 880mm

(4) Suitable coil I.D.: Φ508 mm

(5)Producing speed: 10m/min

(6)Voltage:400V/50HZ

(7) Total power: approx 30KW

(8) The line can be put in 40 ft container , which can be transported anywhere you

want., roll forming will be finished in the container, but the production rack will be load

outside of container.

Working flow

Un-coiling–feeding & guiding device–roll forming—punching&cutting-- run out table



The production line equipment configuration

NO. NAME Q’T NOTE

1 Hydraulic Un-coiler 1 set

2 Feeding & guiding device 1 set

3 Forming machine 1 set

4 Punch & cut device 1 sets

5 Production rack 1sets

6 Hydraulic system 1 set

7 Electrical control 1 set

8 40 FT container 1 set Equipped by user, if

customer need, we could

also purchase it in China

Equipment function and structure describe

(1) Hydraulic un-coiler:

Used for support and uncoils the coil, electric reducer drives uncoiling, tensioned

by hydraulic pressure, with arm pressure, structure is reasonable, operated

conveniently.

electro optical device controls coil position

Coil inner diameter: Φ508

Coil OD: φ1200mm Coil width :880mm

Max capacity: ≤5T Motor power:2.2kw



(2)Feeding & Guiding device

It is adjustable in vertical , adjustable hand wheel in the side of operation control,

positioning lock

Adjustable guide it is, in the front of it has a pressure roller, each side two groups

guide structure can be adjusted separately

Suitable Width: 880mm

Guiding Length: 500mm

(3) Forming machine

Forming machine composed by frame, shaft ,roller power and transmission system.

Frame is steel welding structure, after to deal with the stress; Assembly work mesa

using machining centers, to guarantee the station relative assembly precisionThe transmission system has main motor, chain, down shaft

The roll forming craft adopts professional software design, can reach high roll

forming precision. Roller adopts 40Cr, the hardness after quenching is HRC58-62,



improve wearing resistance; shaft adopts well carbon steel and tempering and hardening

process to make sure profile precision. Rollers are installed face the last leveling roller

to make sure the profile’s precision.

Parameter of forming machine

Forming station 17 Auxiliary roller 5 station

Material of shaft 45#

Material of roller GCr15, HRC58-62 Quench ,chrome plate

Producing speed 10m/min

Diameter of shaft Φ80mm、φ95mm

Motor power 18.5 kw





(4) Punch and Cut device

punch and cut on the plate

hydraulic drove ,PLC control ,automatic measure the length by rotary encoder, when

reach the length ,the device will punch the hole . Ensure the cutting flat and with the

waste material approx. 10mm

Suitable thickness:1.5mm

Tolerance of length: ±2mm

Material of male and female die:Cr12( quench hardness HRC58-62

(5) Production rack:Non-power triangle support table 5 sets.



(6) Control system:

The whole line adopts Siemens S7 PLC control from Germany, human and

machine screen. There are two operation types (Manual and automatic), the

line just need one worker to operate in normally. On manual status, you can

achieve single step action; it is convenient to repair; on automatic status, you

can make the whole line run; the whole line is with emergency stop, in order to

protect the human safety.

Outer control wire uses the quick plugs.

Operation display is English version.

Other low voltage electric units adopts Schneider brand.

(7). Protection measure

The whole production line mounted on safety barrier

The protection cover is mounted over the running part.

The line meet the CE standard requirements

(8) Others:

The supplier will provide one set of electric and hydraulic system drawings for free.

The supplier will provide one set manual instruction for free.

Unmentioned things will be deal with negotiation by the two sides.

Production line color: according the customer demands.

Engineering

Container loaded anodeplate roll forming machine