24
#DWwebinar

Consumer Electronics: Designing with Flexibility for Reliability

Embed Size (px)

Citation preview

#DWwebinar

#DWwebinar

q  This webinar will be available afterwards at www.designworldonline.com & email

q  Q&A at the end of the presentation q  Hashtag for this webinar: #DWwebinar

Before We Start

#DWwebinar

Meet your Speakers

FEATURED SPEAKER

Jason McGough Engineering Sales Representative Ellsworth Adhesives

Ryan Schneider Application Engineer & Technical Service, Electronics Dow Corning Corporation

FEATURED SPEAKER

#DWwebinar

Consumer Electronics Market Trends

Consumer demand for water and element (dust) proof mobile devices

CONNECTIVITY EVERYWHERE

#DWwebinar

Consumer Electronics Market Trends Thin, versatile devices and displays

#DWwebinar

Consumer Electronics Device Design/Manufacturing Needs (Voice of Customer)

Reliability/Design Flexibility – •  Smaller form factors in devices require materials with

the ability to be precisely dispensed in a narrow bead. •  New devices utilize various surfaces with different

adhesion needs. Reworkability – •  Defects can be costly to manufacturers if a device

needs to be scrapped at the end of a production line.

#DWwebinar

Efficiency – •  Manufacturers require more automation

and increased throughput to reduce wait time between process steps.

Consumer Electronics Device Design/Manufacturing Needs (Voice of Customer)

Cost Reductions – •  Market demand for lower priced devices has caused OEMs to apply pressure

on device manufacturers for cost reduction.

#DWwebinar

Meet Your Speakers

Jason McGough is an Engineered Sales Representative with Ellsworth Adhesives in the Silicon Valley area. He has been helping customers specify engineered adhesives and tapes into the industrial and electronics markets for 12 years.

Ryan Schneider is an Application Engineer and Technical Service Specialist with Dow Corning Corporation. He currently supports electronics adhesive and protection materials and applications for consumer, communication and transportation electronics.

#DWwebinar

Introducing NEW Dow Corning Silicone Hot Melt Technology

•  Reliability/Design Flexibility •  IP67 Rating (waterproof, dustproof, chemical resistant) •  Precision narrow beading •  Instant adhesion to a multitude of hard to stick to and traditional

surfaces •  Examples: PC, PMMA, PET, PTFE, Mg, Glass, Al and SUS

•  Reworkability •  Silicone hot melt can be reworked without solvent so devices can be

repaired even after going through an entire production line.

#DWwebinar

Introducing NEW Dow Corning Silicone Hot Melt Technology

•  Efficiency •  Devices can be assembled within minutes of dispensing and with

instant green strength to move to the next processing step. •  Automation of dispensing reduces scrap and manual placement of

double-sided tape.

•  Overall Cost Savings •  Silicone hot melt can save up to 5x when compared to the total cost of

using double-sided tape. •  Compared to polyurethane and other hot melts, reworkability can save

$$ in not having to scrap devices.

#DWwebinar

Applications – Mobile Phone

Main Frame (Window) Bonding

Mobile Phone Camera Module Assembly

Metal and Plastic Bonding

#DWwebinar

Applications – Tablet

Display Window Bonding Battery Sealing/

Bonding

Back Cover to Metal Frame

Bonding Primary & Secondary Camera Module -Not Pictured-

#DWwebinar

Applications – Laptop

Window Bonding

Battery Bonding & Sealing - Not Pictured -

Camera Lens & Logo

Back Cover Bonding

Various Plastic & Metal Bonding

#DWwebinar

Applications – Other

Bezel-less TV Metal Frame Bonding Earphone Assembly

Plastic Bonding & Joints

#DWwebinar

Dispense Process (30 cc syringe in automated dispenser)

Open Vacuum Sealed Pouch and Remove

Syringe

Insert Syringe Into Dispenser and Heat

Dispense

*Also available in 300 cc cartridge

#DWwebinar

Assembly Concept/Material Characteristics

Long Open/Assembly Time Long Pot Life

#DWwebinar

Dow Corning Silicone Hot Melt Dispensed Using Fisnar Robot

17

To be inserted by Design World

#DWwebinar

Other Products for the Consumer Electronics Market

#DWwebinar

Custom Specialty Chemical Packaging

Custom Specialty Chemical

Formulation

Dispensing & Related Equipment

Specialty Adhesives & Distribution

Low-pressure Injection Molding

Inventory Solutions

Global Source for Materials, Equipment & Expertise •  Over 40 years of industry experience •  Sales and distribution offices around the world, as well as related

manufacturing and specialty service companies. •  Assist customers in the Design, Production, and Supply processes

•  Strength, durability, aesthetics, thermal & electrical properties •  Improve productivity, increase quality •  On time delivery, accurate lead times

CONFIDENTIAL

#DWwebinar

Who is Dow Corning? •  A joint venture of the Dow Chemical Company

and Corning Incorporated •  A global technology leader in silicon and silicone

development since 1943. •  Headquartered in Midland, MI, USA •  $5.65 billion USD in sales •  $563 million USD net income •  7,000 products and services •  25,000 customers •  11,000 employees •  3-4% investment of sales in R&D •  3,059 active patents •  60 offices and manufacturing locations

*Approximate numbers as of December 31, 2015.

#DWwebinar

Contact Information

Ellsworth Adhesives W129 N10825 Washington Dr.

Germantown, WI 53022 Toll free: +1 800 888 0698

[email protected]

Dow Corning Corporation Corporate Center

PO Box 994 Midland, MI 48686-0994

United States Toll free: +1 800 248 2481

[email protected]

If you have questions, please contact us:

Thank You!

#DWwebinar

Questions?

FEATURED SPEAKER

Jason McGough Engineering Sales Representative Ellsworth Adhesives

Ryan Schneider Application Engineer & Technical Service, Electronics Dow Corning Corporation

FEATURED SPEAKER

#DWwebinar

q  This webinar will be available at designworldonline.com & email

q  Tweet with hashtag #DWwebinar

q  Connect with Design World

q  Discuss this on EngineeringExchange.com

Don’t Forget!

#DWwebinar