coal handling plant

A PRESENTATION

ON COAL HANDLING PLANT

1-EF

CRH

TT-5

TT-6

TT-8

Unit#2

Unit#1

Unit#3

Unit#4

Unit#5

Unit#6TT-4

TT-3

TT-2

TT-7

TT-9

TT-1

TT-0

1-AB

2-AB

3-AB

4-AB

6-AB 7-AB

8-AB

10-AB

11-AB

SR-1 C-12

Track Hopper- 1 & 2

8-CD

1-CD

2-CD

3-CD

4-CD

5ABCD

6-CD

7-CD

9-CD

SR-2

SR-3 C-14

C-13

WT-1&2

COAL HANDLING SYSTEM

WASTE WATER TREATMENT

1-EF

CRH

TT-5

TT-6

TT-8

Unit#2

Unit#1

Unit#3

Unit#4

Unit#5

Unit#6TT-4

TT-3

TT-2

TT-7

TT-9

TT-1

TT-0

1-AB

2-AB

3-AB

4-AB

5-AB

6-AB 7-AB

8-AB

10-AB

11-AB

SR-1 C-12

WT-1

WT-2

Track Hopper-2

Track Hopper-1

OPERATION OF COAL HANDLING PLANT


Note:

Two streams are running for feeding of bunker of Unit # 3 & 4, by this only we are able to feed in bunker of unit#2 by commissioning of Plough discharger.

Presentation1 03.10.2014 final.pptx

STACKING RECLAIMING

STACKER RECLAIMER OPERATION

CRH

TT-5

TT-6

TT-8

Unit#2

Unit#1

Unit#3

Unit#4

Unit#5

Unit#6TT-4

TT-3

TT-2

TT-7

TT-9

TT-1

TT-0

11-AB

Track Hopper- 1 & 2

1-CD

2ABCD

9-CD

SR-2

SR-3 C-14

C-13

WT-1&2

BALANCE CHP STRUCTURAL


3ABCD

4ABCD

5ABCD

6ABCD

7ABCD

8CD

1 gallery Erection Balance

MPH +41m Erection Balance

Erection Completed

Note:

CRH

TT-5

TT-6

TT-8

Unit#2

Unit#1

Unit#3

Unit#4

Unit#5

Unit#6TT-4

TT-3

TT-2

TT-7

TT-9

TT-1

TT-0

11-AB

Track Hopper- 1 & 2

8-CD

1-CD

2-CD

3-CD

4-CD

5ABCD

6-CD

7-CD

9-CD

SR-2

SR-3 C-14

C-13

WT-1&2

BALANCE CHP MECHANICAL


0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 1D

Conveyor 1C

Conveyor 1B

Conveyor 1A

Completed

Balance

CONVEYOR 1ABCD STATUS / BALANCE WORK

Sno. ConveyorBelt

Width (mm)

Conveyor Length (mtr)

Total Weight (MT)

Progress(MT)

progress (%)

Status/ Balance workExpected Days

Remarks

1 1A 1400 303.5 205.52 205.52 100 Completed

2 1B 1400 303.5 205.52 205.52 100 Completed

3 1C 1400 303.5 205.52 170.00 83

1. Conveyor Erection Balance.2. Belt Laying & Jointing Balance.3. Moving Head & paddle Feeder Commissioning Balance.4. Chute (2 nos) & Skirt Board Erection & alignment Balance.

70

1. Work was under NEO scope.

2. SEPCO has informed NEO to stop the work.

3. SEPCO has to decide the contractor.4 1D 1400 303.5 205.52 150.00 73

1. Conveyor Erection Balance.2. Belt Laying & Jointing Balance.3. Moving Head Installation & paddle Feeder Commissioning Balance.4. Chute (2 nos) & Skirt Board Erection & alignment Balance.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 2D

Conveyor 2C

Conveyor 2B

Conveyor 2A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 2A 1800 188 138.61 138.61 100 Completed

2 2B 1800 202 142.90 142.90 100 Completed

3 2C 1800 202 142.90 130.00 91

1. Belt Jointing Balance.2. Drive alignment & Cooling Water piping Balance.3. Chute (2 nos) & Skirt Board Erection & alignment Balance.

71. PETRON scope, SEPCO has to give clearence.

4 2D 1800 188 138.61 130.00 94


0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 3D

Conveyor 3C

Conveyor 3B

Conveyor 3A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 3A 1400 93.95 52.06 52.06 100 Completed

2 3B 1400 93.95 52.06 52.06 100 Completed

3 3C 1400 93.95 60.62 59.00 97

1. Belt Belt Jointing Balance.2. Drive alignment & Cooling Water piping Balance.3. Chute (2 nos) & Skirt Board Erection & alignment Balance.


4 3D 1400 93.95 60.62 59.00 97


0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 4D

Conveyor 4C

Conveyor 4B

Conveyor 4A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 4A 1400 122.75 51.84 51.84 100 Completed

2 4B 1400 122.75 57.05 57.05 100 Completed

3 4C 1400 122.75 57.05 56.00 981. Belt Jointing Balance.2. Drive alignment Balance.


4 4D 1400 122.75 51.84 50.00 961. Belt Jointing Balance.2. Drive alignment Balance.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 5D

Conveyor 5C

Conveyor 5B

Conveyor 5A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 5A 1400 122.75 51.84 51.84 100 Completed

2 5B 1400 122.75 57.05 57.05 100 Completed

3 5C 1400 122.75 57.05 56.00 98

1. Belt Jointing Balance.2. Drive alignment Balance.3. Chute (4 nos) & Skirt Board Erection & alignment Balance.


4 5D 1400 122.75 51.84 50.00 96

1. Belt Jointing Balance. 2. Drive alignment Balance.3. Chute (4 nos) & Skirt Board Erection & alignment Balance.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 6D

Conveyor 6C

Conveyor 6B

Conveyor 6A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 6A 1400 76.25 46.33 46.33 100 Completed

2 6B 1400 76.25 48.86 48.86 100 Completed

3 6C 1400 69.25 48.86 47.00 96



4 6D 1400 69.25 46.33 45.00 97


0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 7D

Conveyor 7C

Conveyor 7B

Conveyor 7A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 7A 1400 622.441 230.25 230.25 100 Completed

2 7B 1400 624.254 225.60 225.60 100 Completed

3 7C 1400 626.741 229.21 177.00 77

1. Belt Laying & Jointing Balance.2. Conveyor, Drive alignment & Cooling Water piping Balance.3. Chute (2 nos) & Skirt Board Erection & alignment Balance.


4 7D 1400 625.629 228.61 160.00 70

1. Belt Laying & Jointing Balance.2. Conveyor, Drive alignment & Cooling Water piping Balance.3. Chute (2 nos) & Skirt Board Erection & alignment Balance.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 8D

Conveyor 8C

Conveyor 8B

Conveyor 8A

Completed

Balance


Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 8A 1400 281.32 85.04 85.04 100 Completed

2 8B 1400 284.82 84.88 84.88 100 Completed

3 8C 1400 1400 152.45 0.00 0

1. 80% structural work completed, balance work will compl after the MPH erection.2. Deck Sheeting & flooring Balance.3. Drive, Chutes & conveyor will compl. After MPH erection.

90

1. Work was under NEO scope.

2. SEPCO has informed NEO to stop the work.

3. SEPCO has to decide the contractor.

4. Critical work: Require T7 for structural work as well as mechanical work

4 8D 1400 1400 152.45 0.00 0

1. 80% structural work completed, balance work will compl after the MPH erection.2. Deck Sheeting & flooring Balance.3. Drive, Chutes & conveyor will compl. After MPH erection.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 10B

Conveyor 10ACompleted

Balance

CONVEYOR 10AB STATUS / BALANCE WORK

Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 10A 1400 161.35 592.70 592.70 100 Completed

2 10B 1400 161.35 592.70 592.70 100 Completed

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 14

Conveyor 13

Conveyor 12

Completed

Balance

CONVEYOR 12,13 &14 STATUS / BALANCE WORK

Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 12 1400 482 145.03 145.03 100 Completed

2 13 1400 482 145.03 145.03 100 Completed

3 14 1400 482 145.03 0.00 0

1. Civil foundation(300 Mtrs) balance.2. Conveyor Work not Started.3. Chute Work Balance.

401. Civil has to give front.2. PETRON scope, SEPCO has to give clearance.

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 11B

Conveyor 11A Completed

Balance

CONVEYOR 11AB STATUS / BALANCE WORK

Sno. ConveyorBelt

Width (mm)


Total Weight (MT)

Progress(MT)

progress (%)


Remarks

1 11A 1400 278.20 139.12 139.12 100 Completed1. Completed but need restoration for Unit # 1.

2. Critical work: Require MPH +41mtr floor from unit#1 to 6 for mechanical work.

2 11B 1400 278.20 139.12 139.12 100 Completed

Unit#2 Unit#1Unit#3Unit#4Unit#5Unit#6

FEEDINGFEEDINGFEEDINGFEEDING FEEDING FEEDING

0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%

Conveyor 11B (Restoration)

Conveyor 11A (Restoration) Completed

Balance

Conveyor 11 AB feeding Unit #1, 2 & 3Conveyor 9 CD feeding Unit #4, 5 & 6

8CD 10AB

Engineering

coal handling plant