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CBM, drilling, best practice, Oil & Gas, coal, methane, Indonesia, Indo CBM
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Indo CBM 2014, Jakarta
Best Practices in CBM DrillingShane A. Lein, Product Manager
Shallow Oil, Gas and CBM Drilling Equipment
Garland, Texas
Best Practices in CBM Drilling
� The key to a successful CBM Drilling Program is Safety,
the Ability to “Quick Turn” the Wells, Quick Set up,
Mobility and small Environmental Footprint
– Safety = good reputation as a Contractor and Employer
– More wells = more revenue– More wells = more revenue
– Quick Set Up = more actual drilling time
– Mobility = more actual drilling time
– Small Environmental Footprint = “Green” Contractor, less $$ spent
on location preparation
Best Practices in CBM Drilling
� Drilling Method requirements are also a consideration
– Amount of equipment required
� Mud System
– Mud Pits, Water Tanks, Mud Pumps, Mud Cleaning Equipment, Mud and – Mud Pits, Water Tanks, Mud Pumps, Mud Cleaning Equipment, Mud and
Mud Treatment Chemicals
� Air System
– Auxiliary Compressor, High Pressure Booster, A Few polymers/additives
Unconventional Rigs vs. Conventional Rigs
� Overall Operating Cost Advantage of Unconventional Rigs
– Less Crew
– Fewer Loads to Move
– Fast Rig Up-Hours, not Days
– Reduces Non Drilling Time/Cost
– Increases Drilling Performance
– Higher Efficiency than Conventional Rigs designed to drill much deeper
– Physical Size of Drilling Location
– Less complicated to rig up providing for a safer environment
CBM DRILLING
Safety, Speed, Mobility, Footage Production, Less Environmental Impact
MOBILE RIG
DOG HOUSE
MUD TANK
MUD PUMP(NOT SHOWN)
GEN
Average Location Size40m x 40m or smaller
TYPICAL CBM LOCATION
SUB STRUCTURE PIPE TUBS & PIPE RACKS
VAC TRUCK
MUD TANKGEN SET
TYPICAL CBM LOCATION
SLUDGE ROLL-BACK TRUCK
LOCATION OFFICE
MUD TANK
MUD PUMP
Average Location Size40m x 40m or smaller
SLUDGE TANK
TRUCK TANK
Conventional Oilfield Land Rigs
� Many Loads (average 15-25, costing tens of thousands of $$ per rig move)
� More components to assemble, set and rig up
� Larger drilling location required
� Standard crew of 5 (per shift) x 2-12 hour shifts or 3 x 8 hour shifts
– 10-15 Crewmembers per shift plus supervisory personnel on site– 10-15 Crewmembers per shift plus supervisory personnel on site
– Driller
– Derrick Hand
– Motor Hand
– 2 Floor Hands
� + Rig Supervisor/Tool Pusher
Conventional Drilling Rig Package
PitRig-Mast, sub,draw works
BOP’sChoke ManifoldDegasser
Mud SystemPits/Cleaning
Change HouseTool House
Large LocationPad 107m x 107m
Pipe RacksPipe,Collars,Casing
Living Quarters and offices
Pits/Cleaning
Diesel EnginesGen Sets
Water TankDiesel Tank
Mud PumpsMud Mixing House
Mud/Chemicals
ReservePit
Unconventional Rigs, Moving on to a Location
EXCELLENT MOBILITY SAVES TIME & MONEY
� Quick rig moves from location to location
Unconventional Rigs, Moving on to a Location
EXCELLENT MOBILITY SAVES TIME & MONEY
� Quick rig moves from location to location
� Quick rig up– Usually a 1-4 hour rig up, depending on drilling methods and auxiliary equipment requirements
– Spud sooner– Spud sooner
Unconventional Rigs, Moving on to a Location
EXCELLENT MOBILITY SAVES TIME & MONEY
� Quick rig moves from location to location
� Quick rig up– Usually a 1-4 hour rig up, depending on drilling methods and auxiliary equipment requirements
– Spud sooner– Spud sooner
� High footage production– Top Drive, better pipe control
– Down Hole Hammer-Air or PDC Rotary-Water/Mud Flush
– Less time on the well
Unconventional Rigs, Moving on to a Location
EXCELLENT MOBILITY SAVES TIME & MONEY
� Quick rig moves from location to location
� Quick rig up– Usually a 1-4 hour rig up, depending on drilling methods and auxiliary equipment requirements
– Spud sooner– Spud sooner
� High footage production– Top Drive
– Down Hole Hammer-Air or PDC Rotary-Water/Mud Flush
– Less time on the well
� Quick rig down
Unconventional Rigs, Moving on to a Location
EXCELLENT MOBILITY SAVES TIME & MONEY
� Quick rig moves from location to location
� Quick rig up– Usually a 1-4 hour rig up, depending on drilling methods and auxiliary equipment requirements
– Spud sooner– Spud sooner
� High footage production– Top Drive
– Down Hole Hammer-Air or PDC Rotary-Water/Mud Flush
– Less time on the well
� Quick rig down
� Few loads to move– Saves time and money
Unconventional Rigs, Moving on to a Location
EXCELLENT MOBILITY SAVES TIME & MONEY
� Quick rig moves from location to location
� Quick rig up– Usually a 1-4 hour rig up, depending on drilling methods and auxiliary equipment requirements
– Spud sooner
� High footage production– Top Drive – Top Drive
– Down Hole Hammer-Air or PDC Rotary-Water/Mud Flush
– Less time on the well
� Quick rig down
� Few loads to move– Saves time and money
– Smaller Environmental Impact-Drilling Location
� Fewer Crewmembers– 3 Per shift typical
Reduced Non Drilling Activity = More Rotating Hours
Unconventional Rigs, Moving on to a Location
SAFE RIG MOVES and DRILLING OPERATIONS
� Less complicated equipment to rig up/rig down– No awkward positions to pin equipment
Unconventional Rigs, Moving on to a Location
SAFE RIG MOVES and DRILLING OPERATIONS
� Less complicated equipment to rig up/rig down– No awkward positions to pin equipment
� No Climbing Mast
Unconventional Rigs, Moving on to a Location
SAFE RIG MOVES and DRILLING OPERATIONS
� Less complicated equipment to rig up/rig down– No awkward positions to pin equipment
� No Climbing Mast
� No High Rig Floors� No High Rig Floors
Unconventional Rigs, Moving on to a Location
SAFE RIG MOVES and DRILLING OPERATIONS
� Less complicated equipment to rig up/rig down– No awkward positions to pin equipment
� No Climbing Mast
� No High Rig Floors� No High Rig Floors
� Smaller scale equipment– More keen awareness of the Crew as to the whereabouts of others
– Fewer Crew Members required to operate the rig
Unconventional Rigs, Moving on to a Location
SAFE RIG MOVES and DRILLING OPERATIONS
� Less complicated equipment to rig up/rig down– No awkward positions to pin equipment
� No Climbing Mast
� No High Rig Floors� No High Rig Floors
� Smaller scale equipment– More keen awareness of the Crew as to the whereabouts of others
– Fewer Crew Members required to operate the rig
� Hands Free Pipe Handling– Safer working environment for Crew Members
� Remain clear of Rotating Pipe
SETTING UP TO DRILL
RAPID SET UP SAVES TIME & MONEY
Information from Actual Rig Moves
� AIR DRILLING - NO SUBSTRUCTURE
5 TRAILER LOADS - 4 PEOPLE
1/2 - 1 1/2 HR SET UP UNTIL DRILLING
AIR ON BOARD TO BEGIN DRILLING IMMEDIATELY
SETTING UP TO DRILL
RAPID SET UP SAVES TIME & MONEY
Information from Actual Rig Moves
� AIR DRILLING - NO SUBSTRUCTURE
5 TRAILER LOADS - 4 PEOPLE
1/2 - 1 1/2 HR SET UP UNTIL DRILLING
AIR ON BOARD TO BEGIN DRILLING IMMEDIATELY
� MUD DRILLING - FULL HEIGHT SUBSTRUCTURE
7 TRAILER LOADS - 6 PEOPLE
2 1/2 - 4 HR SET UP UNTIL DRILLING
QUICK HOOK UP TO ON-BOARD MUD PIPING
Drilling Methods Mud/Air Rotary
Down Hole Hammer
AIR VS. MUD DRILLING
AIR
FASTER & MORE ECONOMICAL IF
– ROCK FORMATIONS
MUD
FASTER & MORE ECONOMICAL IF
– UNCONSOLIDATED FORMATIONS
– LESS WATER INFLUX
– SMALLER HOLES
– LOST CIRCULATION ZONES NOT A
PROBLEM
– LOW PRESSURE GAS DEPOSITS
– LARGER WATER INFLUX
– LARGER HOLES
– NO LOST CIRCULATION ZONES
– HIGH PRESSURE GAS DEPOSITS
MUD ROTARY - AIR ROTARY - DTH
� SELECTION CRITERIA
THE FORMATIONS TO BE DRILLED
THE HOLE SIZES REQUIRED
THE HYDRAULICS (WATER) IN THE FORMATIONS
ECONOMICS
FORMATIONS - DRILLING METHODS
FORMATION
TYPES
MEDIUM HARD
EXAMPLES OF SCHIST QUARTZITE
FORMATIONS
IGNEOUS ROCKS
UNCONSOLIDATED SOFT
UNCONSOLIDATED
SEDIMENTARY ROCKS
METAMORPHIC ROCKS
MASSIVE BASALT
VERY HARD GRANITE
VERY HARD
SAND, CLAY, GRAVEL SOFT SHALE
MED. LIMESTOME
SOFT SANDSTONE
MED. SHALE
GNEISS
GRANITE
SOFT LIMESTONE
SOFT DOLOMITE MED. SANDSTONE
AQUIFER
CHARACTERISTICS
OPTIMUM
DRILLING FOAM &
METHODS ADDITIVES
FOAM &
ADDITIVES
LARGE WATER INFLUX
WHILE DRILLING
MODERATE TO LOW
WATER INFLUX
DRILLING
AIR ROTARY
DRILLING
MUD
VERY LOW WATER INFLUX OR NO WATER
WHILE DRILLING
DRILLING
AIR DHD
WHILE DRILLING
HOLE SIZE
� GENERALLY, AS HOLE SIZE INCREASES BEYOND A CERTAIN
POINT, AIR DRILLING WILL BECOME LESS ECONOMICAL
– CLEANING THE BIT AND HOLE BECOMES A PROBLEM
� DRILLING SLOWS DOWN
– ADDITIONAL AIR COMPRESSORS ARE REQUIRED– ADDITIONAL AIR COMPRESSORS ARE REQUIRED
� COSTS GO UP
FORMATION HYDRAULICS
WHEN FORMATIONS ARE SATURATED WITH WATER, AIR
DRILLING WILL BECOME TOO SLOW TO BE ECONOMICAL
– WHEN MORE WATER COMES INTO THE HOLE THAN THE AIR LIFT
SYSTEM CAN EVACUATE, DRILLING RATE SLOWS DOWN AND
EVENTUALLY STOPS
– ADDING ANOTHER COMPRESSOR AND A BOOSTER
COMPRESSOR WILL OVERCOME THE WATER PRESSURE BUT
WILL ADD OPERATING COST
ECONOMICS
WHEN SUB SURFACE CONDITIONS SLOW DOWN THE DRILLING RATE
WHEN ADDITIONAL EQUIPMENT REQUIREMENTS ADD COST
AIR DRILLING WILL NOT BE ECONOMICALLY FEASIBLEAIR DRILLING WILL NOT BE ECONOMICALLY FEASIBLE
TYPICAL AIR ROTARY
OR DTH-PERCUSSION
DRILLING SET UP
Mud
Drilling
ACTUAL CASE STORIES
RAPID SET UP SAVES TIME & MONEY
Actual Case Example (Alberta, CA)
� 800m Depth CBM Well (Water/Bentonite Flush)– Move on Location and Rig Up
� 4 Hours
– Drill 100m of 9 7/8” Surface hole and set 7” Surface Casing
� 10 Hours
– Drill 700m of 6 1/8“ Production hole and set 4 ½” Production Casing
� 18 Hours
– Rig Down
� 2 Hours
� Total Well, 34 Hours (Excludes BOP Test at Rig Up and Logging Production Hole)
MUD DRILLING LOCATION, ALBERTA CANADA
ACTUAL CASE STORIES
RAPID SET UP SAVES TIME & MONEY
Actual Case Example (Other Areas)
� China
– Mud Drill 12 ¼” to 40m, set 9 5/8” casing
– Air Drilling (DTH) to 350m set 5 ½” casing
– Total Time-5 days
CBM Location in China
CBM Location in China
ACTUAL CASE STORIES
RAPID SET UP SAVES TIME & MONEY
Actual Case Example (Other Areas)
� India - Air Drilling
– Conductor - Drill 17 ½” to 15m, set 13 3/8” casing
– Surface - Drill 12 ¼” to 150m, set 9 5/8” casing
– Production - 7” to 1000 m, set 5 ½” casing
– Total Time-5 days
Compact CBM Location in
West Bengal, India
Compact CBM Location in
West Bengal, India
Compact CBM Location in
West Bengal, India
ACTUAL CASE STORIES
RAPID SET UP SAVES TIME & MONEY
Actual Case Example (Other Areas)
� Australia
– Water Flush Drill and set 9 5/8” surface casing to 120m
– Water Flush Drill to TD at 1000m and set 8 ½” production casing
– Total Time-3 days
CBM Location in Queensland, Australia
CBM Location in Queensland, Australia
CBM Location in Queensland, Australia
Additional Photographs of Unconventional Rigs in CBM Application
Safe, Mobile Equipment, Quick Moving, Quick Rig Up/Down
Small Environmental Footprint
CBM WELL IN WESTERN VIRGINIA
CBM WELL IN WESTERN VIRGINIA
GAS WELL LOCATION SOUTHERN ARKANSAS
FLARING OFF THE GAS – AIR DRILLING WITH LOTS OF WATER IN THE HOLE
GROUND LEVEL LOCATIONAIR DRILLING - CBM - PENNSYLVANIA
MOUNTAIN TOP LOCATIONNARROW MOUNTAIN TOP LOCATION IN VIRGINIA
CBM Location in Botswana, South Africa
Rigging up two rigs in Arkansas.Drilling in Fayetteville Shale
Questions?
Thank you for your time and attention