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PRESENTED BY MAHMUDUR RAHMAN RANA 2008-2-80-007 SHAMSUL ARIFIN CHOWDHURY 2008-1-80-029 ARIF AHMED 2008-1-80-031 Thanks to our instructors at APSCL Engr. Rokonuzzaman and Engr. Kamruzzaman

A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

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Page 1: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

PRESENTED BY

MAHMUDUR RAHMAN RANA

2008-2-80-007

SHAMSUL ARIFIN CHOWDHURY

2008-1-80-029

ARIF AHMED

2008-1-80-031

Thanks to our instructors at APSCL

•Engr. Rokonuzzaman and

•Engr. Kamruzzaman

Page 2: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Ashuganj Power Station Company Ltd. (APSCL) is the second largest power station inBangladesh.

Ashuganj Power Station fulfills about 15% of power requirements of the country.

Installed Capacity : 777 MW.

Present De-rated capacity: 731MW.

Number of Generating Units: 9 (6 Steam Turbine + 2 Gas Turbine+ 1 Gas Engine)

Fuel used: Natural Gas Supplied by Titas Gas Transmission & Distribution Co. Ltd

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Page 3: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

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Date Section Time Mentor

24-08-2012 Visiting APSCL 8.00am- 4.00pm Md. Rokon-Uz-Zaman

25-08-2012 Generator Section 8.00am- 4.00pm Md. Rokon-Uz-Zaman

26-08-2012 Generator Section 8.00am- 4.00pm Md. Rokon-Uz-Zaman

27-08-2012 Winding Shop 8.00am- 4.00pm Md. Rokon-Uz-Zaman

28-08-2012 Control Unit 1 and 2 8.00am- 4.00pm Md. Rokon-Uz-Zaman

29-08-2012 Control Unit 3 and 4 8.00am- 4.00pm Md. Rokon-Uz-Zaman

30-08-2012 Control Unit 5 8.00am- 4.00pm Md. Rokon-Uz-Zaman

31-08-2012 Combined Cycle Power Plant 8.00am- 4.00pm Md. Rokon-Uz-Zaman

01-09-2012 Battery Room 8.00am- 4.00pm Md. Rokon-Uz-Zaman

02-09-2012 Generator Section 8.00am- 4.00pm Md. Rokon-Uz-Zaman

03-09-2012 Generator Section 8.00am- 4.00pm Md. Rokon-Uz-Zaman

04-09-2012 Boiler Section 8.00am- 4.00pm Md. Rokon-Uz-Zaman

05-09-2012 Steam Turbine Section 8.00am- 4.00pm Md. Rokon-Uz-Zaman

06-09-2012 Water Treatment Plant 8.00am- 4.00pm Md. Rokon-Uz-Zaman

07-09-2012 Substation 8.00am- 4.00pm Md. Rokon-Uz-Zaman

Page 4: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Parts of a Generator Stator.

Rotor.

Armature.

Carbon brushes.

Collector Slip Rings.

Figure: The generator system(Unit 1)

Generator is a device that converts

mechanical energy into electrical energy

as the output.

Figure: Carbon brushes

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Page 5: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

At APSCL three types of excitation systems are used. These are:

AC Excitation System: Used in steam turbine 1and 2.

Static Excitation System: Used in steam turbine 3, 4 and 5.

Brushless Excitation System: Used in gas turbine 1and 2.

Excitation

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Page 6: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

At APSCL, there are three control rooms.

Unit 1 and 2 are operated by control room 1.

Unit 3 and 4 are operated by control room 2.

Unit 5 is operated by control room 3.

Figure: Control room 1 Figure: Control room 2 Figure: Control room 3

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Page 7: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

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Page 8: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

At APSCL two types of relay is used. There are:

Electrical relay: Use for protection at units 1 and 2.

Tripping condition manually.

Larger size.

Electronic relay: Microcontroller based relay.

Very effective and fast to trip the circuit.

Use for protection at units 3, 4 and 5.

Protection of generator: Generator differential protection.

Stator over-heating protection.

Rotor temperature protection.

Rotor earth fault protection.

Over frequency protection.

Figure: Electrical relay

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Page 9: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Moisture in the generator winding.

Over-voltage.

Under frequency.

Vibration.

Local overheating.

Excessive bearing temperature.

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Page 10: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

At APSCL two kinds of battery are used.

Led acid battery.

NI-CD battery.

Features of series connected battery

No of battery: 184

Each sell voltage: 1.2V

Total voltage: 220V

Battery Maintenance test

Breathing test.

Liquid level test.

Specific gravity test. Figure : Series connected battery

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Page 11: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Megger test.

Mechanical speed checking.

Water cooling system .

Air cooling system.

Hydrogen cooling system.

Figure: Motor winding and repair section

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Page 12: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Screening Sedimentation Filtration Clear Water

River

Water

ScavengerCationAnionMixed Bed

Demineralized

Water

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Page 13: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

River

Water

WTP

Feed

Water

Pump

LP1, LP2 Drum

Economizer

Boiler

Flow

Gas

HP1, HP2

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Page 14: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

BoilerEvaporation capacity :

270 t/hr (ST-1,2)

500.4 t/hr (ST-3,4,5)

Efficiency: 90 % (ST-1,2)

86.8% (ST-3,4,5)

Furnace

Temp: 1200-1500°C

Super Heater

Pressure of steam: 93 bar (ST-1,2)

138.5 bar (ST-3,4,5)

Re-Heater

Condenser

Feed Water Heater: LP, HP

Figure: Steam power plant14

Page 15: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Gas Turbine Section Compressor

Combustion Chamber

Gas Turbine

Diesel Engine

Figure: Combustion Chamber Figure: Diesel Engine

Steam Turbine

Flue Gas Temp.: 1010°C

Exhaust Gas Temp. : 569°C

Figure: Steam Turbine

Steam Turbine Section Exhaust gas from gas turbine is used to produce steam.

Evaporation capacity : 126 t/hr

Steam Pressure: 39 bar

Steam Temp. : 490°C

Turbine speed : 3000 rpm

RPM of

Turbine

(GT-1,2)

Situation

0 rpm Diesel start

750 rpm Ignition inside comb.

chamber

1800rpm Diesel off

2300 rpm Excitation on

3000 rpm At no load condition

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Page 16: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Bus Bar At APSCL Double bus-bar

arrangement in used

Outgoing Bus

132 KV Bus

230 KV Bus

A 6.6 KV incoming Bus is also

present in APSCL

Outgoing Feeder132 KVShajibazar-3

Shajibazar-1

Shajibazar-2

Ghorashal-1

Ghorashal-2

Kishoregonj-1

Kishoregonj-2

230 KVUnited 50MW Rental

AGRECO 80MW Rental

Comilla-I

Comilla-II

Ghorashal-1

Ghorashal-2

Substation

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Page 17: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Step up transformer

In APSCL we have seen three types of transformer.

Current Transformer Potential Transformer

Used for measuring

the current in electric

equipment

Connected in series

Reduce current when measuring

Used for measuring

the voltage in the circuit

connected in parallel

Rated voltage – 132KV &

230KV

Rated frequency – 50Hz

Used to increase the voltage

Secondary part is connected

to bus bar

Substation

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Page 18: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Lightning Arrester Circuit Breaker

SF6 CB

Oil CB

A lightning arrester is a

device used on

electrical power system to

protect the

insulation system and other

equipment from the damaging

effect of lightning

In electrical engineering,

an isolator is used

to make sure that

an electrical circuit

can be completely

de-energized for

service or maintenance

Isolator Lightning Arrester

Substation

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Page 19: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Duration of 100 hours are not sufficient to gather all the knowledge.

Generator section was too much hot. Temperature around 40°C - 45°C.

Generator section was also too much noisy.

Recommendation• Student must have a clear theoretical knowledge about a power station

before the internship.

• At the station anything should not be touched without permission because this is high voltage power station.

• If any problem is faced to understand the relevant topics at the student should ask the supervisor.

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Page 20: A Presentation On Practical Training At Generation Section Of Ashuganj Power Station Company Limited (APSCL)

Questions

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