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Article A new gradient based step size controlled inverse eigen sensitivity algorithm for identification of material and boundary parameters of plates Sk Abdul Goni, Subhajit Mondal and Sushanta Chakraborty Abstract The dynamic performance of any structure is function of existing material properties and boundary stiffness parameters which may deteriorate or become more flexible due to prolonged use. These parameters are estimated inversely through optimization of a suitable objective function. The gradient based optimization methods are preferred due to their faster convergence from a set of initial guess points, but suffers mostly from lack of reliable methodology to select appropriate step sizes. Arbitrary selection of step sizes may sometimes work well, depending upon the judgment of the user, but is case specific. The present work describes the estimation of existing material properties and boundary stiffness of isotropic and orthotropic plates from measured frequencies and mode shapes using a new gradient based step size controlled inverse eigensensitivity algorithm. The method takes a strategy that the step sizes automatically become smaller when the change in gradient of objective function is having a high value and similarly, takes larger steps when the gradient is remaining fairly constants in subsequent iterations. The results obtained from the investigations are encouraging, as some convergences could be achieved by this new adaptive step size control only, whereas methods adopting arbitrary or no step size control diverged. Keywords Inverse eigensensitivity, parameter estimation, composite materials, finite element method, optimization 1. Introduction Accurate assessment of dynamic behavior is necessary to assure safety and serviceability during the entire life- span of any structure. Such behavior is functions of geometrical configuration, material properties, bound- ary condition and applied loading. After prolonged use in exposed environment, the material properties may degrade sufficiently and there may be substantial increase in boundary flexibility and must be incorpo- rated into the mathematical model for accurate predic- tion of dynamic behavior. In most practical situations of existing structures, dynamic response parameters, such as the natural frequencies, mode shapes etc. are easily and accurately measured through non destructive modal testing. A mathematical inverse problem can then be formulated to estimate the existing material and boundary stiffness parameters. An objective func- tion can be defined from the differences between the measured dynamic responses and those obtained from a mathematically precise numerical model, such as from a finite element analysis. Such mixed numerical- experimental techniques are usually solved iteratively as a model updating exercise using an optimization approach. The most common optimization approaches usually employed are the mathematical gradient based methods or evolutionary algorithms such as genetic algorithm Department of Civil Engineering, Indian Institute of Technology Kharagpur, India Corresponding author: Sushanta Chakraborty, Department of Civil Engineering, Indian Institute of Technology Kharagpur, India. Email: [email protected] Received: 8 July 2015; accepted: 20 October 2015 Journal of Vibration and Control 1–16 ! The Author(s) 2015 Reprints and permissions: sagepub.co.uk/journalsPermissions.nav DOI: 10.1177/1077546315619076 jvc.sagepub.com at INDIAN INSTITUTE OF TECH on February 24, 2016 jvc.sagepub.com Downloaded from

A new gradient based step size controlled inverse eigen sensitivity algorithm for identification of material and boundary parameters of plates

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Article

A new gradient based step size controlledinverse eigen sensitivity algorithm foridentification of material and boundaryparameters of plates

Sk Abdul Goni, Subhajit Mondal and Sushanta Chakraborty

Abstract

The dynamic performance of any structure is function of existing material properties and boundary stiffness parameters

which may deteriorate or become more flexible due to prolonged use. These parameters are estimated inversely

through optimization of a suitable objective function. The gradient based optimization methods are preferred due to

their faster convergence from a set of initial guess points, but suffers mostly from lack of reliable methodology to select

appropriate step sizes. Arbitrary selection of step sizes may sometimes work well, depending upon the judgment of the

user, but is case specific. The present work describes the estimation of existing material properties and boundary

stiffness of isotropic and orthotropic plates from measured frequencies and mode shapes using a new gradient based

step size controlled inverse eigensensitivity algorithm. The method takes a strategy that the step sizes automatically

become smaller when the change in gradient of objective function is having a high value and similarly, takes larger steps

when the gradient is remaining fairly constants in subsequent iterations. The results obtained from the investigations are

encouraging, as some convergences could be achieved by this new adaptive step size control only, whereas methods

adopting arbitrary or no step size control diverged.

Keywords

Inverse eigensensitivity, parameter estimation, composite materials, finite element method, optimization

1. Introduction

Accurate assessment of dynamic behavior is necessaryto assure safety and serviceability during the entire life-span of any structure. Such behavior is functions ofgeometrical configuration, material properties, bound-ary condition and applied loading. After prolonged usein exposed environment, the material properties maydegrade sufficiently and there may be substantialincrease in boundary flexibility and must be incorpo-rated into the mathematical model for accurate predic-tion of dynamic behavior. In most practical situationsof existing structures, dynamic response parameters,such as the natural frequencies, mode shapes etc. areeasily and accurately measured through non destructivemodal testing. A mathematical inverse problem canthen be formulated to estimate the existing materialand boundary stiffness parameters. An objective func-tion can be defined from the differences between the

measured dynamic responses and those obtained froma mathematically precise numerical model, such asfrom a finite element analysis. Such mixed numerical-experimental techniques are usually solved iteratively asa model updating exercise using an optimizationapproach.

The most common optimization approaches usuallyemployed are the mathematical gradient based methodsor evolutionary algorithms such as genetic algorithm

Department of Civil Engineering, Indian Institute of Technology

Kharagpur, India

Corresponding author:

Sushanta Chakraborty, Department of Civil Engineering, Indian Institute

of Technology Kharagpur, India.

Email: [email protected]

Received: 8 July 2015; accepted: 20 October 2015

Journal of Vibration and Control

1–16

! The Author(s) 2015

Reprints and permissions:

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DOI: 10.1177/1077546315619076

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etc. Iterative mathematical gradient based approachesare very fast, elegant and works well if step sizes ofupdating parameters can be selected appropriatelywithin narrow upper and lower bounds. On the otherhand, although robust, evolutionary algorithms tra-verse the entire solution space and thus may be compu-tationally prohibitive for problems having large degreesof freedom and/or involving large number of param-eters. Gradient based optimization approaches sufferfrom divergences and possibility of being arrested atlocal minima. Only starting from a new initial valueand with revised step sizes may lead to possible con-verged accurate solution in a fresh iteration. Examplesof popular gradient based methods are- Newton’smethod, Cauchy’s steepest decent method, Levenberg-Marquart algorithm, etc. Inverse EigensensitivityMethod (IEM) is one such gradient based algorithmwhere the differences between the experimental andnumerical eigenvalues and eigenvectors are used to esti-mate material and other structural parameters.

The approach of optimization in structural designcan be heuristic as well. Kazemzadeh et al. (2014)used a heuristic guided stochastic search algorithm forthe discrete sizing optimization of steel truss type ofstructures. The methodology has been further extendedto cater to steel space frame structures by Kazemzadehand Hasancebi (2015a). The limitation of the single dis-placement constraint under a single load case asdepicted above has been improved upon in a separatestudy on multiple displacement constraints and loadcases by Kazemzadeh and Hasancebi (2015b). Theheuristic guided stochastic search algorithm imple-mented suffers due to huge computational time ittakes for detailed structural analysis and this has beenoptimized through an upper bound strategy basedmetaheuristic algorithm by Kazemzadeh et al. (2013).Hasancebi and Kazemzadeh (2015) implemented anadaptive dimensional search metaheuristic algorithmby updating the search dimenstionality ratio to makethe algorithm much more efficient for sizing of trusses.Hasancebi and Kazemzadeh (2014) implemented arefined big bang- big crunch algorithm for design opti-mization and discrete sizing of steel truss structures andits performance is compared to the standard big bang-big crunch algorithm and with other metaheuristicalgorithms.

Relationship between elastic material properties anddynamic responses of structures were well known to theengineering community for a long time. Forster (1937)was possibly the first to attempt determination of theYoung’s Modulus of isotropic beams from measuredflexural fundamental modes, comparing the experimen-tal observations with results obtained implementingEuler-Bernoulli beam theory. Later, finite elementmethod became popular and still being extensively

used for modelling complicated structural behaviour.One widely explored problem in literature is thedetermination of all in-plane material parameterstogether, such as the Young’s moduli (E1, E2), shearmodulus (G12) and Poisson’s ratio (�12) of rectangularorthotropic plates made of fibre reinforced plastics(FRP) type of layered materials. Mostly, free boundaryconditions for modal testing were advocated to elimin-ate the boundary error (Deobald and Gibson, 1988),thereby restricting the application to extracted samplesand not to the real structures supported on ground.Dascotte (1992) estimated the in-plane elastic constantsof a number of vertically stiffened composite cylindricalshells using experimental modal tests and finite elementmodel updating using gradient based inverse eigensen-sitivity method. No specific control was exercised overthe step sizes in the iterative algorithm to achieveimproved convergences.

Chakraborty and Mukhopadhyay (2000) estimatedthe layerwise in-plane material properties of FRPplates using frequency and mode shapes, employingLevenberg- Marquardt algorithm. Cugnoni et al.(2007) used both frequencies and mode shape informa-tion to estimate in-plane as well as out-of-plane shearmoduli of thick composite plates using non-linear leastsquare optimization technique. De-Carvalho et al.(2011) used the Levenberg-Marquart algorithm in asso-ciation with a real search space based evolutionary algo-rithm to identify the non-linear elastic-plastic hardeningparameters. Yesilyurt and Gursoy (2013) determined theelastic constants, namely the longitudinal Young’smodulus, transverse Young’s modulus, and the shearmodulus, as well as the modal damping ratios of unidir-ectional composite beams using experimentally obtainedmodal parameter under free- free boundary conditions.Zhang et al. (2014) proposed a three dimensional graph-ical technique to identify interface, location and size ofdelamination in laminated composite beam using shift ofnatural frequencies. The technique being graphical isrelieved of any kind of iteration or network training.

There are limited attempts to accurately estimateexisting boundary stiffness parameters of structuresfrom measured dynamical responses solving an inverseproblem, whereas there are plenty of examples of for-ward problems to determine sets of appropriatelychosen admissible functions (Jin et al., 2010) to describethe boundary stiffness. Jin et al. (2014a) used a generalFourier solution for the vibration analysis of compositecylindrical, spherical shells and annular plates. The dis-placements and rotation components of the plates areexpressed as trigonometric series expansion to acceler-ate convergence. Ye et al. (2014) used a modifiedFourier solution for vibration analysis of platesimplementing first order shear deformation theoryand elements of revolution. Various cylindrical,

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conical, spherical shells and annular composite plateswith general elastic restraints are investigated. Jin et al.(2014b) studied three dimensional vibration responsesof isotropic and orthotropic conical shells having elasticboundary condition. The methodology has beenextended to rectangular plates with general boundaryconditions made of functionally graded materials (Jinet al., 2014c). Jin et al. (2013) investigated the freevibration responses of moderately thick compositelaminated cylindrical shells with arbitrary boundaryconditions using a unified approach and this has beenextended subsequently to cylindrical, conical, sphericalshells and annular composite plates by Su et al. (2014).

Estimation of boundary parameters from measureddynamic responses using inverse approaches are alsoavailable. Friswell and Mottershead (1995) determinedboundary translational and rotational stiffness and flex-ural rigidity of an aluminum cantilever beam from fre-quency information using finite element modelupdating. Ahmadian et al. (2001) developed a newmethodology based on the solution of the characteristicequations to update the boundary parameters of iso-tropic plates using experimental modal data. Lee andKam (2006) described a non-destructive evaluationtechnique based on experimental natural frequenciesof composite plates to estimate the boundary flexibilityand material and theoretical constant together. Asikand Dural (2007) studied the effects of boundary con-ditions on the natural frequencies of laminated compos-ite beam consisting of two or more thin glass platesbonded by polyvinyl butyral. Simply supported andcantilever boundary conditions were studied. Mishraand Chakraborty (2015) recently estimated boundaryflexibility along with the in plane material propertiesof an orthotropic FRP plate employing Inverse IEMusing a pre-defined constant step size of parameters inoptimization. Arora (2011) compared two finite elem-ent model updating techniques- one direct approachusing the modal data and the other is an iterative par-ameter based method employing frequency responsedata. A numerically simulated example involving afixed beam and a detailed actual experiment usinga cantilever frame are presented to compare the resultsobtained from the two approaches. The iterativemethod is found to reproduce the measured frequencyresponse functions better as compared to the directapproach.

Most of the approaches of optimization for estima-tion of material and boundary stiffness parametersadopted arbitrarily selected constant step sizes. IEM,which is a popular gradient based optimization algo-rithm, was first developed by Collins et al. (1974) forthe purpose of finite element model updating. Chen andGarba (1980) modified Collin’s statistical approach to amore acceptable coefficient based methodology. Later,

Jung (1992) proposed an improved IEM approachwhere the step sizes were arbitrarily reduced within pre-defined upper and lower bounds of variable parametersto have improved convergences from some initialpoints. However, the problem of divergence from stilla large number of initial values was not addressed. Theoscillatory behaviour of the algorithm with a step sizechosen larger than necessary also could not be resolved.The methodology may be categorized as a ‘constantstep size approach’ but the selection of the absolutevalue of the step were not having any firm basis andmostly required trial and error procedure to settle withan appropriate value of step size. The procedure is timeconsuming as well as problem dependent. Moreover,different bounds for all different parameters make thetrial and error procedure itself very tedious. Erikssonand Kouhia (1995) proposed an adaptive step size con-trolled optimization algorithm for solving non-linearstructural equilibrium problems. The step sizes werereduced in highly curved portion of an equilibriumpath. The performance of the proposed algorithm isdemonstrated through an example of a cantileverbeam and a two spanned continuous beam, includingboth geometrical and material non-linearity. Yu et al.(2007) proposed a nonlinear conjugate gradient basedstep size control methodology to solve large-scaleunconstrained optimization problems. The method fol-lows a steepest descent direction whenever a smallerstep size is adopted during the iterations away fromthe solution points. Most recently Kazemzadeh andHasancebi (2014) used a self adaptive step size searchalgorithm for truss type structures where an additionalrandomness is incorporated into the step sizes to pre-serve the exploration capacity of the algorithm duringthe optimization procedure.

It appears from the current literature that investiga-tors rely upon various techniques, such as computationof Hessian or their inverses, adding adaptive quadraticterm to the objective function, efficient computation ofJacobian numerically to reduce computation time, orcontrol step size arbitrarily or in an adaptive manner toachieve improved convergences. Some algorithms areefficient if the objective function is convex in nature,otherwise more complicated algorithm such as non-convex spectral method needs to be employed.Amongst all techniques, the adjustment of step sizesadaptively remains the most popular due to the easeof interpretation within the iterative procedures. Thestep sizes should be controlled adaptively for highlynonlinear path in optimization to avoid divergence.But the current literature does not provide enoughguidance about the definite selection procedure of thestep sizes during iterative process of optimization forparameter estimate. The current literature is scanty asrelated to the step size controlling methodology based

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on the rate of change of gradient of objective functionin multiple parameter estimation. Main idea behind thismethod is to adopt reduced step sizes in highly curvedpath of convergence and again accelerate once the vari-able is pointing towards the solution based on com-puted gradients. It is imperative that the procedurecannot get rid of evaluation of objective function alto-gether but can significantly reduce the number of suchcomputations, thereby improve upon the efficiency ofthe algorithm.

The present approach tries to propose a newtechnique of controlling the step sizes of parameterswithin the existing framework of IEM in the iterativeoptimization process based on computed gradients ofthe objective function to estimate the material andboundary stiffness parameters of layered FRP compositeplates. The method takes a strategy that the step sizesautomatically become smaller when the gradient of theobjective function changes rapidly, thus providing anopportunity to the algorithm to check the impendingdivergence. Similarly, the algorithm relaxes to takelarger steps when the gradient is remaining fairlyunchanged within subsequent iterations, thereby acceler-ating the convergence. The objective of the present inves-tigation is to carefully examine whether such gradientbased adaptive step size control has any distinct advan-tage into the determination of material and boundarystiffness parameters of isotropic and orthotropic platetype of structures. The results are compared with meth-odologies implementing uncontrolled or arbitrarily con-trolled constant step sizes to judge its efficiency.

2. Mathematical formulation and

numerical implementation

The relationship between a function f and variable pcan be written using Taylor series expansion assumingfirst order sensitivity (Jung, 1992)

f pð Þ ffi f p0ð Þ þXni¼1

@f

@pi

� �pi�p0

p� p0ð Þ ð1Þ

Considering a fibre reinforced plastic (FRP) plate, pindicate the elastic or boundary stiffness parameters (tobe identified) and p0 are the initial values of these par-ameters, f(p) are the experimentally determined eigen-

values and eigenvectors, @f@pi

h ipi¼p0

is the sensitivity

matrix whose elements are the partial derivatives ofthe eigenvalues and eigenvectors with respect to theparameters. The sensitivities are usually computedfrom the numerical model of the FRP plate, althoughLin et al. (1993) proposed that experimental modal data(frequencies and mode shapes) should also be employedin the computation of sensitivity matrices along with

the analytical modal frequencies and mode shapes toincorporate practical variations of parameters.

The above equation can be abbreviated as

�f� �

¼@f pið Þ

@pi

� ��p� �

ð2Þ

where, �f� �

¼ ff pð Þg � ff p0ð Þg, �p� �

¼ fpg � fp0gGenerally an objective function (F) can be defined

using L2 norm of the differences in responses which invector form can be expressed as

F ¼ �f� �T

�f� �

ð3Þ

To minimise the above mentioned objective function@F@ pf g

needs to be set to zero, which leads to

@F

@ p� � ¼ 2 S½ �Tf�gi ¼ 0 ð4Þ

Meaning thereby f�gi ¼ 0. This eventually reducesthe sensitivity equation to �f

� �¼ S½ � �p

� �. It is to be

remembered that the sensitivity matrix [S] is usually nota square matrix, hence the changes required into theparameters during iteration can be obtained usingpseudo-inverse

�p� �

¼ S½ �þ �f� �

ð5Þ

where, the pseudo-inverse S½ �þ¼ S½ �T S½ �� �1

S½ �T

Hence, the updated parameter can be expressed as

p� �

iþ1¼ p� �

iþ �p� �

ið6Þ

The procedure is repeated and the parameters areincrementally updated in the non-linear optimizationprocess until the square of the error between theanalytical and experimental modes falls within a pre-determined margin of error ". i.e. �f gT �f g � ".

The above methodology is the classical inverse eigen-sensitivity method (IEM) for which serious limitationswere observed (Jung, 1992) when applied to problemswith initial guesses sufficiently away from the solutionor when the objective function is defined from realexperimental noisy data. For the estimation of materialand boundary stiffness parameters, the classical IEMdoes guarantee convergence only when there is smallerror between the numerical model and the experimen-tal model and appropriate exhaustive set of parameterscould be identified for solution of this inverse problem.

For a highly nonlinear multivariable optimisationproblem, classical IEM adopts a larger step size basedon computed sensitivities, if the modal properties com-puted using the initial values of the material parameters

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or boundary stiffness parameters are far away from theobserved modal parameters. Unfortunately, due tothe larger step sizes of a parameter, it may overshootthe optimum point and this is compensated by adjust-ments into the other parameters. In this way the com-putation of sensitivities and calculation of next stepsizes become interdependent and more complicated.The optimization may lead to divergence from thenext updated set of parameters if such uncontrolledstep size based optimization is adopted. The unfortu-nate case of divergence is explained in Figure 1 wherethe updated parameter reached to P1 from P0, insteadof P_Optimum due to comparatively larger (predefined)selection of step sizes.

To mitigate the above problem of classical IEM, thecurrent practice is to reduce the step size arbitrarily,according to the judgment of the user (mostly obtainedfrom trial runs of the program). Such type of arbitrarystep size control often works well, especially if the guessfor the iterative path of convergence is well perceivedby the user a-priori (from experience of solving similarproblems). However, there is no logical basis to estab-lish any standard guidelines for the selection of suchstep sizes in general.

Two important factors need to be considered whileselecting proper step sizes in iterative optimizationprocedures: (1) Gradient at the initial point and (2)Distance of the current point (eigenvalues or eigenvec-tors) from the actual solution or the target point(‘experimental’ eigenvalues and eigenvectors). In theproposed methodology a decision to increase ordecrease the step sizes adaptively is taken dependingupon the changes in gradient from one point to itssuccessive point for at least two subsequent steps. Anadaptive step size (�p) is then selected on the basis ofthe following observations:

1. Rapid but monotonic change of gradient gives anindication that smaller step sizes need to be taken

so that it can prevent the oscillation of parametervalues during iteration towards convergence.

2. Slow but monotonic change of gradient says that it isdirected towards the optimum points correctly and alarger step size (conveniently chosen from gradientcomputations) can be assumed to reach towards theoptimum point.

3. Rapid but non-monotonic change indicates that theoptimum point is situated in between pi and piþ1during iteration at ith step and the subsequentstep. Hence once again, a smaller step size isadvocated.

A projection method is proposed to find the normal-ized change of gradient from the initial value of param-eter pi and subsequent value of parameter piþ1. Thenecessary computational steps can be summarized asfollows:

Step 1: Calculate sensitivity matrix [S] and gradient of

the objective function @F@ pf g

at point piStep 2: Calculate change in parameters �p

Step 3: Compute updated parameter values p� �

iþ1¼

p� �

iþ �p� �

i

Step 4: Repeat the step-1 at point piþ1 to compute the

gradient of objective function again

Ch Grad Pi ¼abs @F

@fpgp¼piþ1� @F

@fpgp¼pi

abs @F@fpgp¼pi

� ð7Þ

Step 5: Calculate normalized change of gradient of each

parameter using equation (7)

Step 6: Depending upon the change of gradient of

objective function with respect to individual

parameters, step sizes (�p) are controlled

based on the concept as stated above

Step 7:Now p� �

iis updated according to p

� �iþ1¼ p� �

�p� �

Controlled

A flow chart in Figure 2 explain the entire proposedgradient based step size controlled optimization algo-rithm to estimate material and boundary stiffnessparameters for FRP type of plated structures.

It is to be remembered that such applicationseventually become difficult in case of multiple variables,having completely different levels of sensitivity to eigen-values and eigenvectors. Highly sensitive variables,although not much in error have a tendency to bemodified rapidly than the less sensitive variables to min-imize the objective function. Parameters in error, if lesssensitive may not approach the correct solution. Thisentire phenomena leads to oscillatory convergencetaking unnecessary more iterations to converge or the

Figure 1. Schematic diagram showing the limitation of classical

IEM.

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algorithm may diverge also. To reduce such possibili-ties, researchers have used arbitrary constant boundson parameters, depending upon specific applications.To examine whether the present methodology has anydistinct advantage, same sets of problems are alsosolved using the classical IEM implementing no stepsize control or with constant step size control and theresults are compared.

3. Numerically simulated examples

Three different problems with increasing level of diffi-culties have been selected to demonstrate the efficacy ofthe present methodology. First an isotropic cantileverplate has been considered and its material properties,viz. the Young’s modulus and Poisson’s ratio areupdated. Next, an orthotropic carbon epoxy cantileverplate is taken to update all the in-plane elastic param-eters. Finally, the orthotropic plate with changes inmaterial properties and boundary fixity together isinvestigated to observe the behavior of the proposedoptimization algorithm. IEM is used in various modes(gradient based step size control (GBCSS), constant

step size control (CSS) and uncontrolled step size(UCSS) to estimate the parameters and the results arecompared.

3.1. Problem 1: Estimation of material propertiesof an isotropic cantilever plate

A thin cantilever isotropic rectangular plate havingdimensions 600mm � 400mm � 4mm has been con-sidered. The nominal material properties of the plateare E¼ 200GPa, u¼ 0.3, which are used to preparethe basic data of dynamic responses of the ‘experimen-tal’ plate using numerical modeling itself. The spatialdomain of the plate is discretized using general shellelement S4R in ABAQUS. A set of initial values ofthese two material parameters are chosen and subse-quently, the optimization program implementing IEMin various modes as mentioned above are run toobserve the nature of convergence and the results fora few selected values are shown in Figure 3. It can beobserved that the convergences are sometimes oscilla-tory for the uncontrolled step size algorithm. For theconstant step size control and for the gradient based

Figure 2. Flow chart of a modified inverse eigen sensitivity method.

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step size control algorithms, the convergences are bothfound to be monotonic and smooth. However, the gra-dient based step size control algorithm takes lessnumber of iterations.

Since isotropic material was used, only two inde-pendent material parameters (E, u) were the uncertainparameters. The benefit of using the gradient based stepsize control is very apparent as the number of iterationsis considerably less for this case. Similar type of con-vergence also has been achieved for Poisson’s ratio butnot presented for brevity.

3.2. Problem 2: Estimation of in-plane materialconstants of an orthotropic carbon-epoxycantilever plate

An orthotropic cantilever plate made of carbon epoxycomposite is considered in this problem. The dimen-sions of the plate are chosen to be the same as before,i.e. 600mm � 400mm � 4mm. The same general shell

element S4R in ABAQUS has been used to discretizethe plate similar to the previous problem. The four inplane equivalent orthotropic material properties (E1,E2, G12, �12) of the orthotropic plate have beenchosen as the parameters to be updated in this problem.The nominal material properties of the plate have beentaken as E1¼ 128GPa, E2¼ 10GPa, G12¼ 7GPa,u12¼ 0.22 and these values have been used to preparethe basic data of the dynamic responses, such as thefrequencies and mode shapes of the ‘experimental’plate. It is to be mentioned that in practical problems,these material constants are determined through quasi-static destructive characterization tests.

Twenty sets of initial values of these four parametersare randomly chosen within the wide range of upperand lower bounds. The IEM is used in various modes(gradient based step size control (GBCSS), constantstep size control (CSS) and uncontrolled step size(UCSS)) to estimate the four in-plane stiffness param-eters using those randomly chosen initial values as

Figure 3. Convergence of Young’s modulus (E) from different initial guess points using (a) UCSS, (b) CSS and (c) GBCSS for the

isotropic plate.

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starting points. It is to be mentioned that, chances ofdivergence increase as the number of variables haveincreased as compared to the previous example. Threedistinct cases are observed. All the methods convergedfrom their initial points for certain number of iter-ations. These are the points chosen by chance to suchvalues that all gradient based methods found it easy todetermine acceptably accurate step sizes. Secondly,there are cases for which only the GBCSS convergedand is important observations as related to the pro-posed methodology. There are a few initial pointsfrom which none of the methods could converge andtherefore this third category of investigations isexcluded from discussion. The main reason could bethat the gradient computation never directed thesearch path towards optimum solution. Moreover,Poisson’s ratio being less sensitive than the rest of theother three parameters, huge oscillation during iter-ation sometimes observed for Poisson’s ratio betweenthe upper bound and lower bounds.

3.2.1. Case I: When all three methods converged. A set ofconvergence curves are shown in Figure 4 correspond-ing to a typical set of initial points: E1¼ 146GPa,E2¼ 13.8GPa, G12¼ 10.5GPa, u¼ 0.32

It appears from this particular case study that theGBCSS method may not have much advantage over theother two methods, so far as the final converged valuesof the parameters are concerned. The reason is thatthe initial values of the parameters were close enoughto the optimum points. However, GBCSS method con-sumed less number of iterations to achieve smooth andmonotonic convergences (Figure 4). Figure 5 shows atypical evaluation of the objective function value for allthree methods when converged well.

3.2.2. Case II: When GBCSS method converged and CSS and

UCSS diverged. A few cases have been observed when thegradient based step size control methodology has con-verged only from particular set of initial points, theother methods have diverged.

Figure 4. Convergence curves of (a) E1, (b) E2, (c) �12 and (d) G12 for all three methods from a typical set of initial points for

orthotropic carbon epoxy plate: all methods converged.

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A typical such case has been shown in Figure 6 withinitial guess points E1¼ 88GPa, E2¼ 9.3GPa,G12¼ 8.5GPa, u12¼ 0.27. Figure 7 shows a typicalevaluation of the objective function value for all threemethods when converged well.

Higher sensitive parameters have a tendency to takelarger step sizes than that of the less sensitive param-eters, thereby reducing the objective function valuedrastically. Once the objective function value isreduced, the algorithm usually does not permit theincrease of the objective function again, even thoughthat may lead to optimal solution for the multivariableproblem. This makes updating of less sensitive param-eters more difficult. For this reason, UCSS fullydiverged but CSS partially converged and undergonelarge number of iterations. The GBCSS algorithm hasconverged by intelligently controlling the step size when

Figure 5. Evaluation of objective function for a typical case

when all three methods converged for the isotropic plate.

Figure 6. Convergence curves of (a) E1, (b) E2, (c) G12 and (d) �12 for all three methods from a typical set of initial points for

orthotropic carbon epoxy plate: only GBCSS method converged.

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the objective function tempted to decreaseconsiderably. Hence, somewhat lesser step sizes forthe parameters during iterations were allowed to facili-tate other less sensitive parameters to update in subse-quent steps, before the objective function is furtherminimized.

3.3. Problem 3: Estimation of in-plane materialconstants and boundary stiffness of anorthotropic carbon-epoxy elasticallysupported plate

In this third example, boundary stiffness parameters arealso included as parameters to be updated along withthe material properties for orthotropic carbon-epoxyplate. Thus, the gradient based optimization algorithmsneed to tackle two distinctly different levels of sensitiv-ities of parameters. As such, elastic boundary stiffnessparameters are more sensitive than the in-plane mater-ial properties of plate type of structures made of ortho-tropic materials, thus dominating the convergencecharacteristics. The rotational flexibilities of the oppos-ite edges were assumed identical (Figure 8), therebyreducing the number of parameters for this proof ofconcept study. All three optimization approaches- viz.GBCSS, CSS and UCSS are considered.

The parameters chosen to be updated areE1,E2,G12,K1,K2. Here, K1 and K2 are the rotationalstiffness of the longer edge and shorter edge respectively

of the rectangular plate having the same dimensions asconsidered in the previous cases. The nominal materialproperties considered for the plate are E1¼ 128GPa,E2¼ 10GPa, G12¼ 7GPa, �12¼ 0.22 and the nominalvalue of the boundary rotational stiffness for longeredge and shorter edge are taken to be K1 ¼

200 N-m=rad K2 ¼ 100N-m=rad. These values havebeen used to prepare the basic data of the dynamicresponses of the ‘experimental’ plate. First six frequen-cies and mode shapes of the plate obtained throughsolution of the forward problem are shown in Figure9. Investigations are carried out similar in line with the

Figure 7. Evaluation of objective function for a typical case when only the GBCSS method converged for the orthotropic plate.

Figure 8. Finite element model of orthotropic cantilever

carbon-epoxy plate with rotational spring at all four Edges.

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previous two examples and convergence curves areshown for all the gradient based methods.

3.3.1. Case I: When all three methods converged. A typicalset of convergence curves are shown in Figure 10 whenall three methods have converged from a particular setof initial guess points of parameters, i.e. E1¼

151.4GPa, E2¼ 8.69GPa, G12¼ 5GPa, K1¼ 90N-m/rad, K2¼ 109N-m/rad. The evaluation of the objectivefunction during iteration is shown in Figure 11 for allthe methods.

It is observed that UCSS method showed huge oscil-lation initially and then gradually converged to actualsolution. Such oscillation often causes divergence orconvergence to an unwanted value of the parameters.On the other hand, GBCSS and CSS converged with

less oscillation and achieved convergence much earlierthan UCSS. The convergence characteristics of GBCSSis slightly more monotonic than the CSS method.

3.3.2. Case II: When GBCSS method converged but the CSS

and UCSS diverged. The programs were run from a largenumber of initial points and for some selected initialpoints it was observed that the GBCSS has convergedbut the CSS and UCSS have failed to achieve conver-gence. One such typical set of initial guess points areE1¼ 76GPa, E2¼ 12.4GPa, G12¼ 12GPa, K1¼ 179N-m/rad, K2¼ 183N-m/rad. One typical set of conver-gence curves are shown in Figure 12 for the boundarystiffness parameters only for brevity.

The evaluation of the objective function is shown inFigure 13. Results of this model updating exercise using

Figure 9. First eight frequencies and mode shapes of the elastically supported carbon-epoxy plate.

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these three step size controlled schemes from thesechosen initial points for the four chosen parametershave been listed in Table 1.

Here again, the cases when all the three methodshave diverged have not been presented. These are theinitial points which are distant away from the optimal

solutions and it is difficult to approach by the gradientbased inverse eigensensitivity type of optimizationmethods selected here.

It also appears that as the characteristics of the par-ameters changes, it becomes increasingly difficult forthe sensitivity based methods to keep the sensitivity

Figure 10. Convergence curves of (a) E1, (b) E2, (c) G12, (d) K1 and (e) K2 for all three methods from a typical set of initial points for

elastically supported orthotropic carbon epoxy plate: all methods converged.

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equation well conditioned. For this reason, thePoisson’s ratio is temporarily excluded from the par-ameter estimation exercise and the parameters chosenbelongs to two distinct groups- Young’s moduli andshear modulus and the boundary stiffness. It is clearfrom the above results that the GBCSS technique hasdistinct advantage over the other two methodologies asthe complicacy of the problem increases.

To investigate the effects of random noise on all thethree optimization algorithms, viz. GBCSS, CSS andUCSS, the example of carbon-epoxy cantilever plate

with uncertainties in material properties only (example2) has been chosen. The ‘experimental’ frequencies arepolluted with random noise of varying degrees, andtheir effects on the finally estimated material param-eters are observed. A random noise level of 0.1% –0.3% may be assumed to be present in frequency deter-mination for practical purposes. The results are pre-sented in Figure 14 and it appears that without noise,the percentage of converged cases were 74% for thegradient controlled step size method, whereas for theconstant step size method and for the uncontrolled

Figure 11. Evaluation of objective function for a typical case when all methods converged for the orthotropic plate having elastic

supports.

Figure 12. Convergence of (a) K1 and (b) K2 for elastically supported orthotropic carbon epoxy plate: only GBCSS converged.

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Figure 13. Evaluation of function value.

Table 1. Results obtained using GBCSS, CSS and UCSS method.

Parameters to

be updated

Actual parameter

value

Updated parameters

Gradient Based

Controlled Step

Size (GBCSS)

Constant Step

Size (CSS)

Uncontrolled

Step Size (UCSS)

E1 (GPa) 128 127.9 127.90 57

E2 (GPa) 10 9.992 11.94 0.578

G12 (GPa) 7 7 53 33

K1(N-m/rad) 100 99.98 61 1

K2 (N-m/rad) 200 201 391.3 24.32

Figure 14. Comparison of noise sensitivity (a) without noise and (b) 0.3% noise.

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algorithm, the percentages were 53% and 58%respectively. It may be noted that for the 20 initialvalues selected for case studies, the uncontrolled algo-rithm performed marginally better than the constantstep size approach but they altogether performed lessbetter than the gradient based controlled step sizeapproach. For increased noise level, it is immediatelyapparent that the number of divergence cases hasexceeded the number of cases of convergences forthe two approaches, viz. UCSS and CSS, whereas,the GBCSS method (Gradient based step size) per-formed very robustly with more number of conver-gences than failures. It clearly establishes thesuperiority of this gradient based step sized controlalgorithm over the other two popular and conven-tional methods.

4. Conclusions

A gradient based step size controlled optimization algo-rithm has been implemented to inversely estimate thematerial parameters and the boundary stiffness param-eters of isotropic and orthotropic plates from measuredfrequencies and mode shapes. The algorithm is foundto be superior to any arbitrarily step size controlled orwithout step size controlled algorithm within the frame-work of inverse eigensensitivity methodology, from aconsiderable number of initial guesses of the param-eters. The proposed method is also found to be lessnoise prone. It is to be mentioned that the presentmethodology also diverges in limited cases, dependingupon the choice of initial values which are very faraway from the actual solutions, but this rate of failureis much less as compared to other selected gradientbased methods. The algorithm largely relieves the userfrom the appropriate selection of step size by someautomatic control, still the user needs to guess thestep size initially and the performance, mainly the con-vergence characteristics is affected by such selection.However the much needed control over divergence isachieved by and large. The technique is demonstratedby determining material parameters of an isotropic can-tilever plate and an orthotropic carbon epoxy plate andmaterial as well as boundary rotational stiffness param-eters of an elastically supported orthotropic carbonepoxy plate.

Declaration of Conflicting Interests

The author(s) declared no potential conflicts of interest withrespect to the research, authorship, and/or publication of thisarticle.

Funding

The author(s) received no financial support for the research,authorship, and/or publication of this article.

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