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Vietnam: the new powerhouse for cell manufacturing in Southeast Asia Chung-Han Wu Ph.D. / CTO, Boviet Solar Technology

Vietnam the new powerhouse for cell manufacturing in Southeast Asia

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Page 1: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Vietnam: the new powerhouse for

cell manufacturing in Southeast Asia

Chung-Han Wu Ph.D. / CTO, Boviet Solar Technology

Page 2: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

A brief and easy talk

Word Word (like) Pearl

Page 3: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Solar industry cluster in Vietnam

Combining cell and

module: 8 GW;

In the end of 2017:

~ 10.8 GW

Solar cell capacity

now: 3.3 GW;

In the end of 2017:

~ 4.4 GW

> 1GW wafer

capacity after 2017

Population: 94.5 million

From North to South:

1,600 km

Page 4: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Vina Solar

Trina

NSP

GCL

Boviet Solar Tech.

JA Solar

Solar industry cluster in Vietnam

80% of capacity

in Vietnam,

within ~ 10 km

Page 5: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

(Originate) Company End of 2016 Plan for 2017 capacity

China

Boviet Solar

Technology

Cell: 700 MWUpgrade to Mono PERC

Module: 700 MW

Vina SolarCell: 1 GW

Module : 3.4 GW

Trina (w/ Vina) Cell: 700 MW Cell: 1 GW

CSI Module: 300 MW X

CSUNCell: 100 MW X

Module: 100 MW X

GCL (w/ Vina) X Cell: 600 MW

JA Solar XWafer: 1 GW

Module: 1 GW

Taiwan

Tainergy Cell: 600 MWCell: 700 MW

(Q3: PERC 300 MW)

NSP (w/ Vina) Cell: 200 MW

Cell: 600 MW

(PERC 200MW)

Module: 200 MW Module: 600 MW

Vietnam Red Sun Energy Module: 75 MW X

Resource: Energy Trend

Solar cell/module capacity in Vietnam

Page 6: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

About Boviet Solar Technology

Boviet Solar was founded in (moved to) Bac Giang, North

of Vietnam since 2013.

Boviet Solar Technology is the first Megawatt-sized, and the

“Top 1~3”(?) solar cell manufacturer in Vietnam.

Focusing on the production of c-Si (mono and multi) solar

cell and module (module as the main product).

Boviet solar at present has ~ 1,500 employees, starting from

the mid of 2016 the capacity had increased to ~700MW/year

for both solar cell and module.

Page 7: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

• Boviet Solar Technology is a subsidiary company of Boway (博 威)

(Powerway) Group which was founded in 1987.

• Boway Group is a diversified group, involved a set of non-ferrous

alloys, new materials, precision slicing wire, new energy, capital

operation and other industries.

• Boway Group owns Powerway Alloy Material Co., Ltd. (listed on

Shanghai Stock Exchange, 601137), The products cover the fields of

aerospace, traffic, communication, household appliance and new

energy, etc.

Holding company - Boway Group

Page 8: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

R&D Team of Boviet Solar

We are building up a 20 ~ 30 people team to conduct the

R&D of solar energy.

At the start, we have recruited several experienced R&D

engineers who get involved in c-Si solar cell technology for

years and be familiar with the fabrication process.

To localize here in Vietnam, we keep recruiting talented

and knowledgeable Vietnamese R&D engineers (Master or

Doctor degree) to join us as the main researching human

resource.

Page 9: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

R&D Team of Boviet Solar

About the team leader: Dr. Chung-Han Wu

EducationCornell University, Materials Science and Engineering, Ph. D.

Cornell University, Materials Science and Engineering, Master

National Taiwan University, Chemical Engineering, Master

National Taiwan University, Chemical Engineering, Bachelor

Work Experience 2015 – present: CTO, Boviet Solar Technology Co., Ltd.

2013 – present: Adjunct Professor of Department of Photonics, Feng Chia University.

2012 – 2015: Manager of the R&D Department, Gintech Energy Corporation.

2011 – 2012: Senior Principal Engineer of the Process Integration Engineering

(PIE), Motech Inc.

2001 – 2005: Assistant-Researcher of the Materials and Electro-optics Research

Division, Chung-Shan Institute of Science and Technology (CSIST).

Awards and Scholarships 2001 National Science Council Fellowship

2005 Taiwan Merit Scholarship (TMS) – First winner in the field of energy

technology.

Page 10: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Collaboration with the Universities

http://fepn.uet.vnu.edu.vn/tin-tuc/2016/04/hop-tac-giua-khoa-va-cong-ty-boviet-solar-technology/

Page 11: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Collaboration with the Universities

Being the lecturer of the Top university in Vietnam – Hanoi University

of Science and Technology (HUST), and introducing the field study at

Boviet Solar.

Page 12: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

The advanced technology of

Boviet Solar

Page 13: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

From the efficiency point of view:

Why Crystalline Silicon Solar Cell?

Page 14: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Why Crystalline Silicon Solar Cell?

From the market share point of view:

Page 15: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Conventional p-type

crystalline Si (c-Si) solar cell

Boviet’s product

Page 16: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Boviet’s product

c-Si solar module

Page 17: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Back-contact module design ?

Cadillac - CTS - V Ferrari F50Cadillac–V8 640hp

Solar Cell & Module

Page 18: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Performance of solar module

Issues Significance Status

Safety Very important Continuous Improvement

Robustness Important Continuous Improvement

Light-weighting ImportantContinuous Improvement

(for other more applications)

Durability (warranty) ImportantContinuous Improvement

(to reduce the LCOE further)

Resistance to power

degradation (PID, LID)

Much more

importantUrgently Improving

The power output of the

module (CTM loss)

Much more

importantUrgently Improving

Performance of solar module need to be improved:

Page 19: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Boviet Solar Efficiency Roadmap

Conventional

cell structure

PERC technology

n-type mono cell

Plating metallization

and Black silicon

Page 20: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

2016 2017 2018 2019

Mono-crystalline Cell efficiency 20.2% 21.0% 21.7% 22.5%

Module power 335 W 355 W 375 W 400 W

Multi-crystalline Cell efficiency 18.8% 19.4% 20.0% 20.5%

Module power 325 W 340 W 350 W 355 W

2016 ~ 2019 Target of Cell / Module Power

Page 21: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Advanced PERC production line

Dielectric

passivation layer

PERC (passivated emitter and rear

contact) structure can be applied to both

mono- and multi-crystalline silicon (c-Si)

solar cells.

With PERC structure, the conversion

efficiency of solar cells can be increased

more than 1% abs., thus the PERC

technology is best choice to improve the

performance of c-Si solar cell/module so

far.

The efficiency of PERC cells of Boviet

Solar can hit up to > 21% for mono- and

19.6% for multi- c-Si cells conservatively.

Boviet Solar have installed an 100 MW PERC cell production line in the end of 2016,

and now is installing another 300 MW PERC line, and completing before the H1 of

this year.

Before the end of 2017, 100% Boviet’s solar products will contain high efficiency

PERC cell inside!

Semicond. Sci. Technol. 27 (2012) 074002

Page 22: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

The progress of PERC @ Boviet Solar

Page 23: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

In the future – “n-type c-Si solar cell” ?

Inline-four engine

2016 Mazda MX-5 Miata 2.0L inline-4 engine

V6 engine

The 2012 Buick 3.6L LaCrosse

303 horsepower155 horsepower

p-type multi cell

Eff. 18 ~ 20 %

n-type mono cell

Eff. 22 ~ 24 %

Page 24: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

In the future – “n-type c-Si solar cell” !

Boviet is working on the promising n-type solar cell

Besides HIT (heterojunction with intrinsic thin layer) of Panasonic

and IBC (interdigitated back contact) of Sun Power

Structure of TOPCon (Tunnel Oxide Passivated Contact)

“TOPCon” structure!

Page 25: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

In the future – “n-type c-Si solar cell”

TOPCon solar cell efficiency confirmed

by Fraunhofer ISE. 2015(Device size: 2 × 2 cm2)

Boviet Solar is collaborating with Ningbo Institute of Industrial

Technology of the Chinese Academy of Sciences (CAS) on the

research of TOPCon solar cell.

The target of this two-year project is to develop the mass

production technology of TOPCon cell with the conversion

efficiency above 22.5% on regular sized n-type wafer.

Starting from 2018-H2, Boviet Solar is going to produce high

efficiency solar module (> 370W) with TOPCon solar cell inside,

and no LID degradation.

Page 26: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Boviet’s module technology

Not only the engine, the design of a car also affect the performance (speed)

of a car.

How to reduce the cell to module (CTM) power loss of a

solar panel?

Page 27: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Boviet’s TwinStar module

Applying the half-cut cell technology,

the CTM loss of our module product

can be largely reduced.

The power output of Boviet’s TwinStar

module can be ~ 10W larger than the

normal module products.

Boviet’s module technology

Page 28: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

Boviet’s PerfectBlack poly module

Only black mono module?

Boviet’s module technology

Page 29: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

• The solar industry of Vietnam started increasing since 2013, and grew

sharply last year. (tariff issue)

• At present, in the North of Vietnam, the capacity combining solar cell and

module is around 8 GW, and expected to increased to 10.8 GW in the end

of this year.

• Considering only the cell manufacturing, at present, the capacity is 3.3 GW

already, and expected to increased 33% to 4.4 GW in the end of this year.

• Not only factories, but also R&D department set in Boviet Solar.

• The technologies to be developed in Boviet Solar are: mono-PERC, black

silicon PERC, and n-type cell step by step.

• We are building up a R&D team here, and we can improve the development

of solar industry in Vietnam.

In brief

Page 30: Vietnam the new powerhouse for cell manufacturing in Southeast Asia

BOVIET SOLAR TECHNOLOGY CO., LTD.

ADD: B5-B6,Song Khe-Noi Hoang Industrial Zone,Bac Giang Province,Viet Nam.

TEL: +86 574 82829299 FAX: +86 574 82829292

WEB:www.boviet.com

We will keep working on

&

Thank you for your attention!