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Contents
Opportunities and Challenges for Microgrid ESS Principles and Features of Lead Carbon Batteries Narada Lead Carbon Battery ESS Narada Solution Partners
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Significance of ESS: Mitigate peak and valley difference to maintain quality power generation,
improve efficiency of conventional grid Reduce investment in backbone network expansion, saving substantial resources Stabilize renewable energy integration, mitigate the unpredictability of wind and
solar power generation, improve power supply quality Enhance grid security, increase back-up power in case of failures in transmission
or distribution network Enhance black-start safety and decrease failure rates
ESS- Core of Smart Grid
Capacity Economy Security Cycle life Energy conversion efficiency
Variable duties with changing market demand
In emerging markets, lead-acid batteries need to run in PSOC cycling duty (20% to 80% SOC) to ensure affluent power output and good charge acceptance under these scenarios.
Fast Power Cycling Slow Energy Cycling
Requirements of Batteries for Large Scale ESS
Conceptual KW- MW Solar Farm/ Grid Connect with Energy Storage System
LOAD
GRIDTRANSFORMERS
POWER SWITCH
PVMW
Inverter MW
PCS
Battery & BMS
Monitor & Controller
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Core Technology of ESS
Core Technology of ESS
Safety, Energy Exchange Efficiency, Cost, Life,
Energy Rate, Power Rate, Maintenance , Environment Friendly
Battery Storage Element
• Battery technology• Group match technology (GMT)• Battery management system
(BMS)• Thermal management system
(TMS)
• Energy Storage Battery
Power Control System (PCS)
• A.C./D.C Power System
• Power input control system:• Load management system:• Battery charging control:
Solar, Wind, Hydropower, DG,
Grid , DC, AC Parameter Data
Can manage various types of battery
Manage with various programs
Remote Monitor system (RMS)
• Monitoring &
Controlling
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On-grid Applications
On-grid Charging
On-grid DischargingIndependent inverting
StandbyFailure
Emergency stop
Running Mode of Battery ESS System
Island Applications
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Development Path of Narada’s ESS Technologies
PV Storage Batteries
(China Brightness
Project)
Advanced Energy Storage Power
Station & System Integration
( Scale application)
2000 20122005 Year
Dev
elop
men
t Pa
th
Advanced Storage
Batteries & Systems (lead
carbon batteries and
other core technologies
Narada Power source has 10+ years experience in research and application of ESS technologies, has mastered ranges of technologies from ESS products to integrated systems, capable of delivering comprehensive solutions for various ESS systems.
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a) Replace ALL NAM in the negative plate by high surface area carbon - perfect cycleability, high specific power - Axion Powerb) Replace PART of the NAM by carbon - superior cycleability, good W/kg - CSIRO, Furukawa, East Pennc) Replace all the GRID or part of it by 3D carbon structures
- high specific power, high specific energy, excellent cycleability
- Warsaw University, Firefly Energy, CEA-INES
d) Add CARBON POWDER to the NAM - optimized Pb grid, NAM pasted to the grid,
modified paste recipes - excellent HRPSoC cycleability - developed in ALABC programs, produced
by several companies
What does Lead Carbon mean?
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by Dr. D. Pavlov, 2008
ang
Low rate discharge
High rate discharge
Recharge
Lead carbon battery
Accumulation of a continuous layer with big and irreversible lead sulfate on
negative plate surface
Sulfation depressed charge acceptance improved
Principles of Lead Carbon BatteriesRegular VRLA battery
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• Electronic conductivity
• Capacitive contribution
• Restriction of crystal growth
• Additional nucleation sites
• Reactions involving oxidation of the carbon surface
• Intercalation of hydrogen into the graphite structure
• Hydrogen over-potential-impurities
• Electro-osmotic pumping
P.T.Moseley. J. Power Sources,191,2009,134.
0
4000
8000
12000
16000
0 50 100 150
Particle Size (mm)
HR
PSoC
Cyc
ling
Num
ber
Mechanism of Carbon Materials
Lead-Carbon: A Game Changer for Alternative
Energy Storage Features of Lead-carbon batteriesWith combined advantages of both lead-acid batteries and super capacitors , lead carbon batteries, in which sulphation of negative plate is effectively depressed, significantly improved in high rate charge and discharge performance and cycle life under PSOC.
Lead Carbon-The Game Changer
Advanced Lead acid battery manufacturing based on lead carbon technology, meeting the demand for Micro Grid storage
05/02/2023 15
Narada PbC –Significant Improvements in Lead-acid Batteries
Improved Positive Active Material (PAM) Pb +C Negative active Material
(NAM) Quality AGM
separator
Positive grid alloy
Electrolyte density
Catalytic safety valve
Battery layout
Optimized Plate Grid Design
Horizontal layout coupled with special separators mitigate electrolyte stratification and improve cycle life
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Features of Narada's Lead Carbon Batteries
型号: 6-DFM-75尺寸: L261*W173*H206重量: 25.0kgC20容量: 75Ah
Combined strengths of lead-acid batteries and supercapacitors
Perfect for HRPSOC cycling scenarios High specific power, rapid charge and
discharge Eliminated negative sulfation, long cycle
life Internationally advanced, 40% superior in
charge acceptance and 5 times in battery cycle life to ordinary ESS products
Pb-C cycle life
PSoC Cycle Life of Narada‘s Lead Carbon Batteries at 80-40%SOCPSOC Test Residual Capacity of GFM-500RC SOC= 80%-40% every
100 cycles
• Test results by CNAS National LabReport No. 20130428Test Procedures
First, discharge for 1h at 0.2C10;1. Discharge for 2h at 97A 2. Charge at 100A with a voltage limit to 2.35VPC for 2h ;3. Repeat step 1 to 2 for 100 times or the end of
discharge voltage reaches 1.80Vpc;4. Fully charge every 100 cycles ( charge at 50A with a
voltage limit to 2.35VPC for 24h ) 5. carry out capacity test at 10 hr rate every 100cycles
Cycle number
Updated data, the endurance test ended after reaching 20 group cycles (3000 sub cycles)
Cycle Endurance Test in Solar-Wind Hybrid ESS application
Over + Under
charge at 40˚C
• Third party test result by INTERTEK
《 SH10100844-001 Test Report》6.12
cycle endurance compliant
group cycles of VRLA battery ≥ 3
Test result: 15 group cycles, 2250 sub cycles with 93.2% residual capacity
compliant
The charge acceptance of Narada’s lead-carbon battery reached 2.8, the target is
2.0 in accordance with standards for BEES.
• Third party test result by INTERTEK《 SH10100844-001 Test Report》
6-DFM-75 Lead carbon batteries can be 95% charged within 1h and fully charged in 2h.
Charge Acceptance of Narada's Lead Carbon Batteries
charging batteries at 50% SOC with a constant voltage of 2.4V at 0˚C and compare currents at 10min.
6.9 charge acceptance compliantcharge current Ica/(C10/10) ≥ 2.0 2.8 compliant
6-DFM-75 Lead carbon batteries can be discharged at 10C
《 SH12070808-001Test Result》
High Rate Performance of Narada's Lead Carbon Battery
• Third party test result by INTERTEK
• Test results by CNAS National LabReport No. 20121115
Energy conversion efficiency of Lead carbon (at 80%SOC) reaches 90%, compared to 80% of regular VRLA batteries.
Energy Conversion Efficiency of Narada's Lead Carbon Batteries
Energy conversion efficiency at 80%SOC
GFM-500RC (lead carbon) \GFM-500E (Regular VRLA)\ GFMJ-500 (Tubular Gel)
Test Batteries
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Microgrid EES Solutions
EES Battery blocks PCS
BMS Monitoring system
Industrially pioneering and exclusive micro-grid EES system in enterprise-class
Cost effective, long-life, high reliability
Mobile EES through modular approach
Environment friendly & energy efficient
Promote smart grid and renewable EES
Narada’s Lead Carbon Battery ESS
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Modular Layout
Optimized container design enables modular layout and mobility of the energy storage power station for emergency and disaster relief
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Capacity 2MWhPower 0.5MW
Integrated Voltage 380V / 50Hz
Installed in 2011
Services Peak shaving, power smoothing
** Hybrid BEES System with Lead carbon and Lithium ion batteries, for superior performance and high reliability
2MWh PV-EES Integrated Microgrid Power Station at Narada Facility
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Narada hosted Micro-Grid Energy Storage Forum Session
Narada Power Source: Microgrid Energy Storage Layout and Green Energy
Development
President Mr. Chen BoNarada’s experience and technology accumulation are major driving forces for its leading performance in microgrid field
Chief Scientist Mr. Herbert Giess IEC 61427 Part 2:
On-grid applications
Narada was the only winning bidder of the BEES systems for the rooftop PV power plants, a microgrid pilot project in the state renewable energy demonstration city in Turpan.
Chief Engineer Mr. Wu Xianzhang Energy Storage Technologies for Microgrid
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Garston Plante’ Medal winner for his outstanding technical contribution to the lead acid battery industry with over 30 years experience in this field.
H. Giess (Switzerland)Narada’s Chief ScientistIEC TC21 WG3/JWG82IEC 61427 Convener
Narada’s Leading Role in ESS industry
Since 2010, Narada has carried out industry-academy-institute cooperation with R&D center of MCPS (Military Chemical Power Source) of Research Institute of Chemical Defense affiliated to Chinese People’s Liberation Army and Harbin Institute of Technology (HIT).
Extensive research has been done on the core technologies such as evaluation and selection of carbon materials ( high capacitance active carbon) and composite lead carbon negative plate formulas, and highly encouraging results achieved with a number of patents for invention filed.
Currently, more than10 models of the two series (2V and 12V ) of lead carbon batteries have been developed, and test application launched in port RTG and wind power EES systems with excellent energy saving.
The project was listed as a provincial major scientific and technological innovation special project in 2011.
The project is the pioneer breakthrough in lead carbon batteries in China.
Narada's R&D on Lead Carbon Batteries
Narada Lead Carbon Batteries Recognized by National Administration of Energy
Narada lead carbon batteries was recognized as achievements in energy science and technology by National Administration of Energy (NAE) on May 17, 2013.
Experts from Department of Energy Conservation Technology & Equipment of National Administration of Energy, leaders from Zhejiang Provincial Administration of Energy and China Southern Power Grid, Academicians from Institute of Armored Force Engineering, Institute of Chemical Defense of PLA, Dalian Institute of Chemical Physics of Chinese Academy of Sciences (CAS) and other experts attended the meeting.
Conclusion Narada lead carbon batteries was recognized as international advanced level based on the breakthrough on improved cycle life, high rate charge and discharge characteristics of lead-acid battery technology, with a number of independent intellectual property rights.Academician Li Licheng from China Southern Power
Grid presided over the meeting as director of expert committee
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Yang Yusheng
Academician of CAEChinese Academy of EngineeringExpert in nuclear test technology and analytical chemistryFellow of Research Institute of Chemical Defense of CPLAHonorary Director of R & D Center of MCPS
Narada’s Chief ScientistInternational Electro technical Commission IEC TC21 WG3/JWG82 ConvenerIEC 61427 Garston Plante’ Medal winner for his outstanding technical contribution to the lead acid batteryindustry with over 30 years experience in this field
Herbert Giess (Switzerland)
Narada’s AdvisorFormer professor of HIT, Ph.D. supervisorDevoted to teaching and research in electrochemistryfor decadesWinner of National Award for Technical InventionEntitled to special allowance by the State Council of China
Wang Jinyu
Narada’s Chief EngineerMaster in Electrochemistry of HITWinner of National Outstanding Individual Award for S&T Innovation during the 11th five year plan Winner of Provincial Award for S&T ProgressOver 15 years experience on lead-acid batteries
Wu Xianzhang
Narada’s team on research and development of lead-carbon battery include an Academician, a foreign scientist, two professors, five senior engineers, five with doctoral degrees, 4 with master degrees.
Narada's Team on Lead Carbon Batteries
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ALABC is Advanced Lead Acid battery Consortium, representing the top level in international lead acid battery industry.
Narada is the only Chinese company ever to undertake ALABC R&D projects
.Dr. Boris Monahov, Program Manager of ALABC was full of praise for Narada’s internationally advanced R&D resources, the people, technology and facility, during his visit.
Narada's Lead Carbon Batteries Project listed in ALABC Subsidized Projects
Narada Lead Carbon Battery Development Sponsored by ALABC
Advanced Lead-Acid Battery Consortium (ALABC) represents the top in research and application in global lead acid battery industry.
Narada was the first and the only Chinese enterprise sponsored by ALABC R&D Program.
Experts from ALABC on behalf of International Lead and Zinc Research Organization (ILZRO) visited Narada in August 2013 for the kick-off meeting of Narada lead carbon project and ALABC and for long-term partnership.
President of ALABC Dr. David Wilson and President of Narada Mr. Chen Bo signed the Research Agreement
Development and test of an Advanced VRLA Battery
with Carbon Modified Negative Active Mass
The Advanced lead-Acid Battery Consortium