Page 1
© Mahindra Satyam 2009
EBS SAP Logistics November 2010
SAP PLANT MAINTENANCE Business Processes
Page 2
2
© Mahindra Satyam 2009
Types of Maintenance
Types of Plant Maintenance
Page 3
3
© Mahindra Satyam 2009
PROCESS FLOW
Plant Maintenance Process Flow
Page 4
4
© Mahindra Satyam 2009
PM TERMINOLOGY
Plant maintenance Terminology
Page 5
5
© Mahindra Satyam 2009
PM Integration
The Integration of PM in the Application Module
Page 6
6
© Mahindra Satyam 2009
PM Terminology
Integration of PM with other Areas
Page 7
7
© Mahindra Satyam 2009
PM Terminology
Integration of PM with other Areas
Page 8
8
© Mahindra Satyam 2009
PM Overview
Organization Structure Of PM
Master Data & Structuring Technical Systems
Maintenance Plans
Maintenance Notification & Orders
Information Systems
Page 9
9
© Mahindra Satyam 2009
PM Organizational Structures
Organizational Structures of PM
Page 10
10
© Mahindra Satyam 2009
Maintenance Planning
Maintenance Planning across several plants
Page 11
11
© Mahindra Satyam 2009
Work Centers
Page 12
12
© Mahindra Satyam 2009
Technical Objects
Master data for Technical Objects
Page 13
13
© Mahindra Satyam 2009
Object Types
Technical Object Types
Page 14
14
© Mahindra Satyam 2009
Technical Objects
Functional location vs. Equipments
Page 15
15
© Mahindra Satyam 2009
Technical Objects- Structuring
Functional Locations
Page 16
16
© Mahindra Satyam 2009
Functional Location - Master
Functional Location Master Record Content
Page 17
17
© Mahindra Satyam 2009
Functional Location - Master
Functional Location Functions
Page 18
18
© Mahindra Satyam 2009
Equipment –Master Record
Equipment Master Record Contents
Page 19
19
© Mahindra Satyam 2009
Equipment Master Record
Equipment Functions
Page 20
20
© Mahindra Satyam 2009
Technical Object - Installation
Installing / Dismantling Pieces of Equipment
Page 21
21
© Mahindra Satyam 2009
Technical Object - Installation
Installation Requirements
Page 22
22
© Mahindra Satyam 2009
Equipment Structures
Equipment Structures
Page 23
23
© Mahindra Satyam 2009
Equipment usage List
Equipment usage List
Page 24
24
© Mahindra Satyam 2009
Maintenance BOM
Maintenance Bills of Material (BOMs)
Page 25
25
© Mahindra Satyam 2009
Maintenance BOM
Bill of Material Structure
Page 26
26
© Mahindra Satyam 2009
Structuring
Structuring Technical Systems
Page 27
27
© Mahindra Satyam 2009
Measuring Points and Counters
Measuring Points and Counters
Page 28
28
© Mahindra Satyam 2009
Maintenance Plan
Page 29
29
© Mahindra Satyam 2009
Maintenance Plan
Preventive Maintenance in R/3
Page 30
30
© Mahindra Satyam 2009
Preventive Maintenance
Reasons of Preventive Maintenance
Page 31
31
© Mahindra Satyam 2009
Maintenance Plan
➲Time-based single cycle plans
Page 32
32
© Mahindra Satyam 2009
Task Lists
Task Lists
Page 33
33
© Mahindra Satyam 2009
Task Lists
Task Lists Categories
Page 34
34
© Mahindra Satyam 2009
Task Lists
Task Lists in Plant Maintenance
Page 35
35
© Mahindra Satyam 2009
Task Lists
Using Task Lists in Maintenance Orders
Page 36
36
© Mahindra Satyam 2009
Plan Scheduling
Scheduling Functions
Page 37
37
© Mahindra Satyam 2009
Plan Scheduling
Manipulating Scheduling calls
Page 38
38
© Mahindra Satyam 2009
Maintenance Process
Steps in the Maintenance Process
Page 39
39
© Mahindra Satyam 2009
Notification Types
Maintenance Notification Types
Page 40
40
© Mahindra Satyam 2009
Notification - Catalogs
Catalogs
Page 41
41
© Mahindra Satyam 2009
Maintenance Order Cycle
Maintenance Work Order Cycle in R/3
Page 42
42
© Mahindra Satyam 2009
Maintenance Order Creation
Creating Maintenance Orders
Page 43
43
© Mahindra Satyam 2009
Order Structure
Structure of Maintenance Order
Page 44
44
© Mahindra Satyam 2009
Order Resource
Representing Labor
Page 45
45
© Mahindra Satyam 2009
Order Material Resources
Material Resources
Page 46
46
© Mahindra Satyam 2009
Availability Check
Material Availability Check
Page 47
47
© Mahindra Satyam 2009
Order Costs
Costs in Maintenance Order
Page 48
48
© Mahindra Satyam 2009
Order Costs
Cost Display in the Maintenance Order
Page 49
49
© Mahindra Satyam 2009
Work Center
Work Center
Page 50
50
© Mahindra Satyam 2009
Order Settlement
Settlement of Maintenance Orders
Page 51
51
© Mahindra Satyam 2009
Order Settlement
Settlement of Maintenance Orders
Page 52
52
© Mahindra Satyam 2009
PM - IS
PM – IS Reporting Overview
Page 53
53
© Mahindra Satyam 2009
Usage History
Usage History
Page 54
54
© Mahindra Satyam 2009
Analysis
Maintenance History and Analysis
Page 55
55
© Mahindra Satyam 2009
Standard Analysis
Standard Analysis : Planned / Actual Comparison
Page 56
56
© Mahindra Satyam 2009
mahindrasatyam.net
Safe Harbor
This document contains forward-looking statements within the meaning of section 27A of Securities Act of 1933, as amended, and section 21E of the Securities Exchange Act of 1934, as amended. The forward-looking statements contained herein are subject to certain risks and uncertainties that could cause actual results to differ materially from those reflected in the forward-looking statements. Satyam undertakes no duty to update any forward-looking statements. For a discussion of the risks associated with our business, please see the discussions under the heading “Risk Factors” in our report on Form 6-K concerning the quarter ended September 30, 2008, furnished to the Securities and Exchange Commission on 07 November, 2008, and the other reports filed with the Securities and Exchange Commission from time to time. These filings are available at http://www.sec.gov
Thank you