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Machine Safety Equipments

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Outline of the Machine Safety Equipment by Banner Engineering; distributed in Thailand by Compomax Company Limited www.compomax.co.th

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Page 1: Machine Safety Equipments
Page 2: Machine Safety Equipments

Machine Safety Product

Page 3: Machine Safety Equipments

Locating a Safety Product

Page 4: Machine Safety Equipments

EZ-SCREEN (Light Curtain)

Page 5: Machine Safety Equipments

EZ-SCREEN® - Point 1 Beam

RANGE

– 0.8-20 m

– 15-70 m

Page 6: Machine Safety Equipments

EZ-SCREEN® - Grids 2,3,4 Beam

RANGE

– 0.8-20 m

– 15-70 m

Page 7: Machine Safety Equipments

EZ-SCREEN® – Type 4

Two Resolutions

14 mm models 0.1 m to 6 m (4" to 20')

30 mm models 0.1 m to 18 m (4" to 60')

Lengths150 mm to 1800 mm

Response Times30 mm models = 9 ms to 32 ms 14 mm models = 11 ms to 56 ms

Page 8: Machine Safety Equipments

EZ-SCREEN® Type 2

Page 9: Machine Safety Equipments

Type 2 is NOT “half-as-safe” as a Type 4, but:

EZ-SCREEN® Type 2

“Type 2” versus “Type 4”

Type 4 CommentsType 2

Two microprocessorsTwo Safety Outputs

± 2.5° EAA

Faults detected byself-TEST

Maintains response time or issues stop

command

Less redundancyOne microprocessorTwo Safety Outputs

± 5.0° EAA

Faults detected byself-TEST or byexternal TEST

Periodic external TEST may be needed

to maintain safety

Less resistance to faults and maintain the safety function

Low to moderate riskapplications further

reduce the possibility of harm

> chance of Optical Short Circuits

Page 10: Machine Safety Equipments

EZ-SCREEN® Family

Page 11: Machine Safety Equipments

AG4 Safety Laser Scanner

Page 12: Machine Safety Equipments

ConveyorConveyorRobot Base

Monitored Area

(Yellow)

Protective Field(Red) Warning

Field(Green)AG4

Entry

AG4 Safety Laser Scanner

Protective and Warning Fields – Field Pairs

Material transfer (robot) cell

Area behind robot requires additional

safeguarding (example, fencing,

hard guarding, presence sensing device)

Page 13: Machine Safety Equipments

AG4 Safety Laser Scanner

Protective and Warning Fields – Field Pairs

Material transfer (robot) cell

Display of AG4soft program

Page 14: Machine Safety Equipments

Installation Considerations

AG4 Safety Laser Scanner

At a minimum, a risk assessment must address: Unmonitored Areas

– Behind and to the sides of the scanner– "Shadowing" within the Protective Field– Needle-shaped and cone-shaped contours

Adjacent Scanners– Could add 40 ms to

response time

Page 15: Machine Safety Equipments

Application Examples

AG4 Application Overview

Page 16: Machine Safety Equipments

Two-Hand Control

Page 17: Machine Safety Equipments

Diverse redundant and self-checking

– Dual microcontrollers

– Multiple optical paths The patented diverse-redundant,

self-checking design will detect an internal safety-critical circuit fault and immediately switch its outputs to the OFF state.

Self-Checking Optical Touch Button

STB Design

Page 18: Machine Safety Equipments

Patented Multiple Optical Paths

Self-Checking Optical Touch Button

Page 19: Machine Safety Equipments

Self-Checking Optical Touch Button

Patented Multiple Optical Paths

PrimaryEmitter

SecondaryEmitter

SecondaryReceiver

PrimaryReceiver

The secondary circuit ensures that a failure in the primary is detected while a finger is present.

Page 20: Machine Safety Equipments

QUESTIONS?

Page 21: Machine Safety Equipments

Safety Interlock Switch

Page 22: Machine Safety Equipments

Safety Interlock Switchs

Safety Limit Switch

Plastic type

Metal type

Metal type Locking Style

Page 23: Machine Safety Equipments

Safety Interlock Switchs

Magnet Style

Hinge Style

Page 24: Machine Safety Equipments

Emergency Stop Devices

Page 25: Machine Safety Equipments

Rope Pull Switchs

Latch Trip

Page 26: Machine Safety Equipments

Rope Pull Switchs 6m

Page 27: Machine Safety Equipments

Rope Pull Switchs 6-75m

Page 28: Machine Safety Equipments

Rope Pull Switchs 50+50m

Page 29: Machine Safety Equipments

Summary

Page 30: Machine Safety Equipments

Application Overview

Multiple scanners eliminate unmonitored areas and preventing reset of the interlock gate circuit.

Area Guarding – Interior Cell Monitoring

Page 31: Machine Safety Equipments

Application Overview

Two hand control & EZ-screen

Page 32: Machine Safety Equipments