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© 2 0 1 5 H e r v é B a r o n HERVE BARON Introduction to Oil & Gas facilities Design Welcome!

Introduction to Oil & Gas facilities design

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  1. 1. 2015HervBaron HERVE BARON Introduction to Oil & Gas facilities Design Welcome!
  2. 2. 2015HervBaron HERVE BARON Introduction to Oil & Gas facilities Design This presentation comes with sound! Please download the PowerPoint file to get it.
  3. 3. 2015HervBaron HERVE BARON Training objectives & scope To get familiar with how Oil & Gas facilities Projects are developed To get familiar with how Oil & Gas facilities design is conducted To get familiar with the work of each Engineering discipline
  4. 4. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda
  5. 5. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda
  6. 6. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Step 1
  7. 7. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company gateStep 1
  8. 8. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gateStep 1 Step 2
  9. 9. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gateStep 1 Step 2
  10. 10. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gate Project Execution (EPC) Objective: Delivery of the Plant ready for Start-Up Content: Detail Engineering, Procurement, Construction Deliverables: Mechnically completed Plant, ready for Start- Up By: Contractor Step 1 Step 2 Step 3
  11. 11. 2015HervBaron HERVE BARON Project development phases Pre-Project/Conceptual Objective: Define the business opportunity, select technology, estimate cost Content: technical assessment, develop process design, milestone schedule, cost estimate Deliverables: Functional requirements, Process design, +/-30% cost estimate, milestone schedule By: Company Front End Engineering Design (FEED) Objective: refine cost estimate, prepare EPC phase Content: Develop Plant design (P&IDs, layout etc.) Deliverables: +/-10% cost estimate, Technical exhibits of EPC Contract, Project schedule By: Contractor gate gate Project Execution (EPC) Objective: Delivery of the Plant ready for Start-Up Content: Detail Engineering, Procurement, Construction Deliverables: Mechnically completed Plant, ready for Start- Up By: Contractor Step 1 Step 2 Step 3
  12. 12. 2015HervBaron HERVE BARON Design Procurement Manufacturing Shipping Installation Construction & erection Inspection & tests Hand-over Project execution overall view
  13. 13. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines Training Agenda
  14. 14. 2015HervBaron HERVE BARON
  15. 15. 2015HervBaron HERVE BARON
  16. 16. 2015HervBaron HERVE BARON Engineering Process Safety Equipment / Mechanical Plant Layout Piping Civil Instrumentation and Control Electrical Engineering organisation
  17. 17. 2015HervBaron HERVE BARON Project development phases: the role of Engineering Engineering: Organisation, Documents Plant design overview The engineering disciplines Training Agenda
  18. 18. 2015HervBaron HERVE BARON Engineering document register Document number Document title Document revision A 1 48104 Service building instrument. rooms cables routing B A 2 48102 Trouble shooting diagrams D A 3 48134 F&G system architecture drawing E A 4 50100 Instrument index B A 7 50003 Spec for instrument installation works and service C A 8 50960 Instrument Data sheets for temperature switches B A 9 50110 Requisition for pressure relief valves B M 1 62059 General plot plan B M 2 62020 Piping details standard C M 2 62070 Piping general arrangement Area 1 D M 4 60100 Special items list D M 5 62250 Piping isometrics booklet C M 6 60000 Pipes and fittings thickness calculation A M 6 62351 Calculation note CN1 - piping stress analysis A M 7 60001 General piping specification C M 8 60103 Data sheets for station piping material B M 9 60200 Requisition for pipes F
  19. 19. 2015HervBaron HERVE BARON Engineering document codification Discipline code A Instrumentation & Control C Civil engineering E Electrical G Project general documents J Mechanical K Safety M Piping & Layout P Processes S Steel Structures V Vessels Heat exchangers W Materials Welding Document type 1 Installation drawings 2 Detail drawings 3 Diagrams 4 Lists Bill of Quantities 5 Isometrics 6 Calculation notes 7 Specifications 8 Data sheets 9 Requisitions Serial number Document number Document title Document revision A 1 48104 Service building instrument. rooms cables routing B A 2 48102 Trouble shooting diagrams D A 3 48134 F&G system architecture drawing E A 4 50100 Instrument index B A 7 50003 Spec for instrument installation works and service C A 8 50960 Instrument Data sheets for temperature switches B A 9 50110 Requisition for pressure relief valves B M 1 62059 General plot plan B M 2 62020 Piping details standard C M 2 62070 Piping general arrangement Area 1 D M 4 60100 Special items list D M 5 62250 Piping isometrics booklet C M 6 60000 Pipes and fittings thickness calculation A M 6 62351 Calculation note CN1 - piping stress analysis A M 7 60001 General piping specification C M 8 60103 Data sheets for station piping material B M 9 60200 Requisition for pipes F Revision index
  20. 20. 2015HervBaron HERVE BARON The common engineering deliverables
  21. 21. 2015HervBaron HERVE BARON Project development phases: the role of Engineering Engineering: Organisation, Documents Plant design overview The engineering disciplines Training Agenda
  22. 22. 2015HervBaron HERVE BARON Plant Design Business case
  23. 23. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Simulations Business case
  24. 24. 2015HervBaron HERVE BARON Process Design, PFD, HMB
  25. 25. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case
  26. 26. 2015HervBaron HERVE BARON Process Equipment sizing & Data Sheet
  27. 27. 2015HervBaron HERVE BARON Process Equipment sizing & Data Sheet
  28. 28. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors
  29. 29. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications
  30. 30. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout
  31. 31. 2015HervBaron HERVE BARON Plant Design
  32. 32. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design
  33. 33. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Electrical power generation & distribution
  34. 34. 2015HervBaron HERVE BARON Electrical design
  35. 35. 2015HervBaron HERVE BARON Electrical design
  36. 36. 2015HervBaron HERVE BARON Electrical design Turbogenerator Switchgear Transformer
  37. 37. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design Electrical power generation & distribution
  38. 38. 2015HervBaron HERVE BARON Civil Foundation Drawings
  39. 39. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design Electrical power generation & distribution
  40. 40. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Electrical power generation & distribution
  41. 41. 2015HervBaron HERVE BARON P&ID Compare the information shown on the PFD and the P&ID
  42. 42. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Electrical power generation & distribution
  43. 43. 2015HervBaron HERVE BARON Piping isometric drawing
  44. 44. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Instrumentation & Control design
  45. 45. 2015HervBaron HERVE BARON Instrumentation design
  46. 46. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Structural steel design Instrumentation & Control design
  47. 47. 2015HervBaron HERVE BARON Structural steel design
  48. 48. 2015HervBaron HERVE BARON Structural steel design drawings
  49. 49. 2015HervBaron HERVE BARON Plant Design PFD, HMB Process Equipment sizing / specification Process Simulations Business case Equipment design by vendors Fluids composition & conditions Material selection and specifications Plant Layout Utility consumption Utility Units Design Civil design P&IDs Piping Routing Structural steel design Instrumentation & Control design
  50. 50. 2015HervBaron HERVE BARON Project development phases Engineering: Organisation, Documents Plant design overview The engineering disciplines o PROCESS o PLANT LAYOUT o EQUIPMENT o SAFETY & ENVIRONMENT o CIVIL o PIPING o PIPELINE o INSTRUMENTATION o ELECTRICAL Training Agenda