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Erau webinar january 2017 airport construction

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Page 1: Erau webinar january 2017 airport construction

Welcome!

Page 2: Erau webinar january 2017 airport construction

Today’s Agenda• Welcome and Introductions—Bill Gibbs,

Webinar Coordinator• Presentation—Trip Lawton• Questions and Answers• Professional Education Update—Gary Burke• Upcoming Webinars and Webinar Plus

Degree BriefingBill GibbsDirector, Campus OutreachWebinar Coordinator

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Trip Lawton, CSP, ARM• Started construction job at age 15• Construction worker, government regulator, safety

director, insurance risk control consultant, trainer• Bachelor’s from Clemson University• Master’s in Environmental Health and Safety from

University of Minnesota• Certified Safety Professional (CSP) and Associate in

Risk Management (ARM)• Founder/President of Safe-T-Net

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Airport Construction Risk Management and Safety

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My Story: “The Classic Construction Accident Scenario”

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We will discuss

• Why construction accidents occur

• How to assess airport construction risk

• What “safe contractors” have in common

ZERO ACCIDENTS TODAY

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Construction by nature is inherently dangerous, with a high degree of hazard and risk

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• Falls – from elevations • Electrical –power lines, equipment

• Struck By – mobile equipment, materials

• Caught In Between – trench cave-ins

“Four Deadly Exposures”(OSHA’s Focus Inspection

Program)

80% of all fatalities andserious injuries

800 Total4 per day

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OSHA Compliance and Accident Prevention can be two different things

Effective R.M. and Safety Programs go beyond OSHA/Regulatory Compliance

Behavior must be addressed, both good and bad

www.safe-t-net.com/library.htm

“OSHA Compliance and Accident Prevention are not the same thing”

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Behavior Is A Good Predictor of Accident Potential

Risky behavior usually doesn’t hurt anyone,

until it is repeated many times

It’s a numbers game

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50 employees stand on the top of a step ladder once per day

Over 13,000 exposures in a year

You Will Have An Accident!

Let’s Look At An Example

If you had 13,000 pulls on a slot machine, do you think you’d win once?

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The Solution: Controlling at Risk Behaviors A successful safety program focuses its efforts on the

bottom of the pyramid

Telling is not Stopping! The Accident Pyramid

Lost Time Injury

First Aid Cases

Near Misses

At Risk Behaviors

Major Accident

30

1

300

3,000

30,000

REACTIVEP

ROACTIVE

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Escape at your own risk

“Escape at your own risk.”Prison Warden

Some hazards and risks are more serious than others

Hazard and Risk

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Minor Hazard and Remote Risk

Imminent Hazard and Probable Risk

Hazard and Risk

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Hazard and Risk

Minor Hazard and Remote Risk

Imminent Hazard and Probable Risk

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Airport Construction Risk Assessment

You must answer 3 questions

• What are the construction operations performed?

• What are the hazard risks related to these operations?

• What are the means by which the contractor/airport prevents or controls these hazard risks?

Assess companywide risk or site-specific risk

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OPERATIONS RISK HAZARDS CONTROLSElectrical – Service to Building and Inside the Building – Run new cable from transformer to building. Wire new building; panels; boxes; lights; Energize and test.

No power line. No high voltage (600)

Work at heights – over 6’ (ladders, lifts, scaffolds)

Work below ground (deeper than 5’)

Confined Spaces (manholes, vaults, tunnels)

Electrical Hot Work (changing breakers, updating existing systems)

Guard Rails, PFAS

Trench Box, Shoring

Air Monitor, Retrieval, Blowers,Permit, Training, Written Plan

PPE, LOTO, Arc Flash Protection, Training, Written Plan

75% -New25% - Renovation Chemicals – fuel, adhesives,

sealantsG.H.S. (HAZ-COM): Written, Training, SDS

Self-Perform – 90% Health – Dust, Lead, Vapors, Fumes Water spray, Dust mask, Respirators, Written Plan

Subcontract – 10%Fire systemsEmployees - 100

Vehicles – 15 p.u.,Vans.

5 recordables/year4 OSHA citations/year

Strains, Sprains – Lifting, pulling cable,reaching

Welding, Cutting, Soldering

Driving – Incidental to other work

Stretching before work, body mechanics training, mechanical aids, buddy system

Ventilation, Screens, PPE, Fire Watch, Fire Extinguishers

Driver Selection, M.V.R., Assigned Vehicles, No Personal Vehicles

Companywide Risk Assessment

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The “Safest Contractors” Establish a Corporate Safety Culture

A consistent principle

A daily, company-wide commitment

A VALUE, not a priority

What does that mean??

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NOTICE

The information contained herein has been compiled from sources believed to be reliable. No warranty, guarantee, or

representation is made by Safe-T-Net as to the correctness or sufficiency of any

information contained herein and Safe-T-Net assumes no responsibility therewith.

Content in this document is not legal advice.

LESSONS LEARNED NEWSLETTER

www.safe-t-net.com [email protected]

704-860-4259

© 2013, Safe-T-Net, Inc. May be reproduced by paid subscribers for their employees only.

CCoonnssttrruuccttiioonn CCoonnttrraaccttoorrss’’ RReessppoonnssiibbiilliittiieess aatt AAiirrppoorrttss

1. Submit plans to the airport operator on how to comply with the safety requirements of the project.

2. Have available a copy of the project safety plan.

3. Comply with the safety plan associated with the construction project and ensure that construction personnel are familiar with safety procedures and regulations on the airport.

4. Provide a point of contact who will coordinate an immediate response to correct any Construction-related activity that may adversely affect the operational safety of the airport.

5. Provide a safety officer/construction inspector familiar with airport safety to monitor Construction activities.

6. Restrict movement of construction vehicles to construction areas by flagging and barricading, erecting temporary fencing, or providing escorts, as appropriate.

7. Ensure that no construction employees, employees of subcontractors or suppliers, or other persons enter any part of the air operations areas (AOAs) from the construction site unless authorized.

Notice The information contained herein has been

compiled from sources that are believed to be reliable. Safe-T-Net, Inc. (the “Company”) makes

no warranty, guarantee, or representation as to the

correctness, accuracy, or sufficiency of any information contained herein and the

Company assumes no responsibility or liability in providing the information. The information

contained herein does not contain legal advice. The Company’s provision of the information contained herein is not the provision of legal

advice to any recipient, or to any person or entity.

Concrete Pipe Strikes Man DATELINE: Alabama, January 2016 A man working on a construction project at an airport was in a ditch. His crew was installing concrete pipes when one of the pipes shifted and struck him. He was pinned against the wall of the ditch. He died from his injuries.

Some Lessons Learned. Protect your workers from materials or

equipment from rolling or falling into a trench.

Keep everything at least 2’ back and secure it from moving.

Hoisted objects should be placed where workers are out of the “line of fire”.

Saw Kicks Back, Kills Operator

DATELINE: Connecticut, June 2015 A 39-yr.-old man was working on an airport runway project. He was using a gas-powered saw in a trench to cut through a water main when the saw kicked back and struck him in the neck.

Some Lessons Learned. Always wear proper PPE when

operating a gas-powered saw. All guards and other safety related

switches must be in place. All components (blades, handles, etc.)

must comply with the manufacturer’s specifications.

Operators must be trained per manufacturer’s requirements in the use of all powered equipment.

Paving Vehicle Runs Over, Kills Runway Worker

DATELINE: Washington, D.C., Dec. 2015 A man working on a runway repaving project at a large international airport was killed when he was run over by a paving truck.

Some Lessons Learned Make sure all alarm signals/horns are

operational before operating any heavy equipment or vehicle.

In congested areas use a spotter. Visibility is the key.

Operators must inspect equipment daily before operating.

Train your operators per manufacturer’s requirement.

Hoisted Concrete Falls, Kills Worker

DATELINE: Massachusetts, July 2015 An ironworker was killed when he fell 40 ft. from the third story of an airport garage under construction. He was part of a crew attempting to place a 32-ton precast concrete panel on the third floor. The man was trying to stabilize the panel when it fell. He fell after it and was killed in the fall.

Some Lessons Learned Stay out of the “line of fire” with hoisted

objects. Riggers must be trained. All slings and fittings must be inspected

before each use for wear and defects. All workers at height must have fall

protection (PFAS, guardrails, nets, for example).

Anchors must be independent of suspended loads.

Man Falls, crushed by Falling Rebar

DATELINE: California, May 2014 A man was climbing a tower of rebar in preparation for pouring concrete forms at a new rental car building at a large international airport. As he climbed, the rebar began to collapse. He yelled to nearby workers that he was in trouble, but he soon fell and was crushed by the falling material. Coworkers rushed to detach him from his harness and called 911, but he was pronounced dead at the scene.

Some Lessons Learned All rebar must be strong enough to

withstand loads. Utilize other methods to access heights,

like lifts. Training and inspection are keys here.

Airport Construction Accidents

The Safest Contractors

….

“LEARN FROM THE

PAST”

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The Safest Contractors also ……

• Orient New Hires– At the site• Perform Daily Huddles• Develop J.S.A.’s – high hazard, infrequent• Perform DAILY INSPECTIONS• STOP unsafe behaviors• Reward safe behaviors• Report Near Misses • Determine Root Causes – Incidents/Near Misses• Drug Test• Hold management accountable

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Daily Huddles versus Weekly Tool Box Talks

www.safe-t-net.com/library.htm

“Daily Pre-Work Meetings”

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Yes, daily inspections means inspect daily!Take pictures. Good training resource.

Daily Inspections

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Daily ReportJob Name: Date:Weather:Log of Activities:6:007:008:00Manpower: THS: ________ Subs: _________Change Orders: Need: Materials: Equipment: Tools:Pre-Work Meeting held: Yes: No:(Comment/Suggestions):Daily Inspection/Correction: Caps placed on vertical rebar; Frayed cord taken out of service (ABC Electrical); Scaffold – guard rails added (XYZ Masonry).Incident Report: Injuries: Yes No:Comments:

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This newly installed holding position sign is blocked by the old sign, which should have been removed rather than covered.

Problem Corrected

Daily Inspections are critical

24

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The barricades for this construction area are at the entrance to the closed taxiway in the far background. Additional barricades should have also been

placed at the construction site in this situation. A pilot could have missed seeing the barricades if they approached the taxiway from the apron. This

could also be a potentially dangerous situation for vehicle operators at night.

How long did this hazard exist?

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These large light can holes are located in the runway safety area and were not covered up before opening the runway.

This is an open runway?

26

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Risk Management & Safety Programs

The primary reason we have risk management and safety programs isto make sure everyone goes home safe to their families everydayNever lose sight of thisZERO ACCIDENTS TODAY should be the goal.

Trip [email protected]

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Proed.erau.edu

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The Office of Professional Education at Embry-Riddle – Worldwide offers professional programs, continuing education courses, certificate programs, seminars, webinars and workshops as well as

customized training. Courses and programs are offered in multiple modalities, but the majority are online.

Courses are scheduled to accommodate the needs of working professionals. The training may be full time, part time, one time, on-site, through online learning, or a blend of any of these delivery methods.

• Airport Planning Design and Development • Airport Risk Management and Safety

• Aviation Maintenance Technology• Aviation Risk Management

• Construction Risk Management and Safety• Fixed Base Operations Management

• Corporate Aviation Management• Project Management

• Unmanned Aircraft Systems

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Contact Us

Embry-Riddle Worldwide Office of Professional Education

Email: [email protected]: 386-226-7436 or 7232Website: proed.erau.edu

Proed.erau.edu

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Upcoming Webinars:Feb. 9 The Continuing Search for Amelia EarhartMar. 9 Cross-Cultural Project ManagementApr. 13 10 Traits Every Leader Should HaveMay 11 An Introduction to Human Factors in AviationJun. 22 How to Create a Career Enhancement Toolkit

webinars.erau.edu

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Coming Feb 9:

webinars.erau.edu

Have they found the plane?

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Join us for a Webinar “Plus” Degree Briefing!Thursday, January 26 (two weeks from today)2 p.m. Eastern (USA) (same time as today)

Covering:• Bachelor of Science in Safety Management• Master of Science in Occupational Safety

Management• Professional Education programs (non-credit

certificates)

webinars.erau.edu