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29 CFR 1926.400 SECTION K
GA Tech Health and Safety Consultation Program
INTRODUCTION This training information has been prepared by the Safety and Health
Consultation Program at Georgia Tech with the technical collaboration of Mr. Juán C. Rodriguez and under the sponsorship of OSHA. Its content may be copied and distributed for free, and the only request made to the user is that Georgia Tech’s Safety and Health Consultation Program be acknowledged as the source. All information contained in this training is believed to be correct by the authors, but it is important to point out that, this is not an official OSHA publication and has not been revised or approved by OSHA. The user should be aware that the recommendations provided in this training do not replace any OSHA standard or regulation.
Georgia Tech Safety and Health Consultation ProgramGeorgia Tech Research Institute
260 14th Street, Fourth FloorAtlanta, GA 30332-0837
Voice : (404) 407-7431 FAX : (404) 407-8275
Web http://www.oshainfo.gatech.edu
GA Tech Health and Safety Consultation Program
WHY?As a result of the frequent use of electrical
tools in the construction field, it is often necessary to make temporary use of flexible extension cords.
Hazards related to extension cords arise when the cords, their attached plugs (connectors), and
receptacles are utilized in an unsafe or incorrect manner, or
a piece of equipment powered using an extension cord does not receive adequate maintenance.
Temporary, flexible extension cords are often more vulnerable to damage than permanent electrical installations
GA Tech Health and Safety Consultation Program
WHY?Electrical extension cords are normally
unprotected and flexible, their connections (plugs) and entire length become vulnerable.
As with electrical tools, electrical extension cords may be damaged as a result of different working activities around them, sharp corners and edges of doors and
windows or other pinch points, contact with abrasive materials, or the effects of environmental conditions (i.e.,
heat, moisture)GA Tech Health and Safety
Consultation Program
CONCEPTS /DEFINITIONSGrounding Connection
A direct conducting connection, whether intentional or accidental, between an electrical circuit or equipment and the earth, or to some conducting body that serves in place of the earth
GA Tech Health and Safety Consultation Program
CONCEPTS /DEFINITIONS...
Receptaclea contact device installed at the outlet of an
electrical system for the connection of a single attachment plug, and from which electrical current is supplied to a piece of equipment or tool
GA Tech Health and Safety Consultation Program
CURRENT LEAKAGESAny current leak from an electrical tool will
follow the path of least resistance to ground
If the grounding conductor has a high resistance (impedance) then the worker’s body may become the path of least resistance
To prevent a current leak from causing an electric shock to the operator, the resistance of the grounding conductor must not exceed 1 ohm
GA Tech Health and Safety Consultation Program
WHICH ARE THE HAZARDS?
ELECTRICAL BURNSmay happen when a person makes physical
contact with live electrical wiring and/or energized electrical equipment which is improperly maintained or used
ELECTRICAL EXPLOSIONSmay occur due to a short circuit at a phase to
ground or when an electrical current becomes the ignition source in an explosive atmosphere
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
;A
HAZARDS...ELECTRICAL SHOCKS
Occur when the human body becomes part of the electrical circuit
A direct result may be electrocution
Indirect results: serious injuries or death resulting from a fall
from an elevated location (e.g., off a roof, scaffolding, or ladder)
GA Tech Health and Safety Consultation Program
HAZARDS ...
FIRES:Electricity is one of the most frequent causes
of fires in homes and work placesA leading cause of fires is the use of defective
electrical equipment or using it incorrectly
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
EFFECTS OR CONSEQUENCES TO THE HUMAN BODY
Will depend upon:Amount of current and voltage The resistance through a grounding conductor
(wire)Path of the current through the body Length of time the body is part of the circuit
GA Tech Health and Safety Consultation Program
EXAMINATION, INSTALLATION AND USE OF EQUIPMENT
The employer shall ensure that electrical equipment is free from recognized hazards that could cause serious physical harm to employees
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
A
GUARDING OF LIVE PARTSElectrical equipment operating at 50 volts
or more shall be guarded to protect against accidental contactcabinetsenclosures
The entrance to an area containing exposed live parts operating at 600 volts, nominal, or more shall be enclosed and kept locked to prevent access to unqualified personsOnly qualified persons can access these
enclosures
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GROUNDING CONDUCTOR OF AN EQUIPMENT CONNECTED (ENERGIZED) BY CORD AND PLUG
All exposed/unprotected extension cords and their plugs may have current leakages; therefore, they shall have a grounding conductor to prevent electrical shocks to people, particularly if the extension cords are being used to energized hand held motor-operated tools, or equipment used in damp or wet locations or by employees standing on the ground or on metal floors which might become energized
GA Tech Health and Safety Consultation Program
EXTENSION CORDS All temporary, flexible, power extension cords shall
comply with all applicable safety requirements for the intended activity.
Both, the extension cord and its plugs, as well as its insulating material (covering) shall be in perfect conditionthe plugs must always have the grounding pin in
place.If the extension cords have to be run through holes in
walls, ceilings or floors or similar openings, then they shall be protected from sharp corners, projections, pinch points, and sharp edges.
Extension cord sets must not be used in extremely damp or wet locations, nor can they be exposed to excessive temperatures, unless they have been specifically designed by the manufacturer for such use.
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
MOTORS
Motors operating at over 600 volts, nominal, shall be equipped with/connected to a visible and manually operated button for starting it (ON) and for stopping it (OFF) at the location of the motor
GA Tech Health and SafetyConsultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
PROTECTION OF EMPLOYEES
NO EMPLOYER shall permit an employee to work in such proximity to any part of an electric power circuit that the employee could contact the electric power circuit in the course of work, unless the employee is protected against electric shock by deenergizing the circuit and grounding it or by guarding it effectively by insulation or other means
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
PROTECTION…
Two most common methods of preventing electrical accidents on jobsites:use of insulating material (e.g., insulating
material encasing an electrical extension cord)
a grounding connector (e.g., Ground Fault Circuit Interrupters (GFCI’s) are the most common method for eliminating grounding problems
GA Tech Health and Safety Consultation Program
ACCESS
When using extension cords in the working area or access routes for personnelThey must be laid/extended in such a way so
that they do not present a hazard to workers
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
WARNING LABELS /SIGNSHigh voltage equipment or installations must
be labeled using self-adhesive warning labels or informative signs
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
TEMPORARY RECEPTACLES
Temporary power receptacles must have approved covers
If the receptacle covers are metal, they must also be connected to a ground wire.
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
LOCKOUT AND TAGGING OF CIRCUITS (Lock Out/Tag Out)
If equipment will be temporarily deactivated during the project, padlocks and identifying tags must be installedThis applies to energized or de-energized
equipment
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
PREVENTING AND ELIMINATING HAZARDSGFCI’s are effective at preventing electrical
hazards in construction sites and the most commonly used option
GFCIs will activate or be triggered if the current comes in contact with moisture
At the receptacle or at any connectionThe current exceeds the rated current of equipment
or tools (overload)Having an Assured Grounding Protection Program
is also an acceptable optionRelies on a competent person to continuously monitor
(“assure”) that the ground circuit is maintained.
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
EMPLOYER’S RESPONSIBILITIESOSHA regulations state that for the safety
and well-being of workers the employer must provide the following:a) Ground Fault Circuit Interrupters
(GFCI’s) for electrical equipment and temporary installations used to provide electric power at the jobsite (Most Common)
b) An Assured Grounding Protection Program with its corresponding scheduled and documented inspections
GA Tech Health and Safety Consultation Program
WHAT IS A GFCI?A GFCI is a switch that immediately shuts off
a circuit if a fault (short circuit) is noted. A GFCI continuously compares the amount of
current that flows to an electrical tool with the amount of current that returns from the tool
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GFCI…cont
The GFCI monitors the current supplied to a circuit (usually the black wire) and compares that to the current returning on the grounded wire (usually the white wire). If a difference of 5 milliamps or greater in current is
noted, the GFCI assumes a short to ground has happened, and within 1/40 second, shuts off the circuit.
GA Tech Health and Safety Consultation Program
GROUNDING CIRCUIT INTERRUPTERSAn employer must use approved GFCI’s for all
120-volt, single phase, 15 and 20 ampere receptacle outlets on construction sites that are not part of the permanent wiring of the building or structure and which are in use by employees
Since the receptacles for the temporary electrical extension cords are not permanent parts of the building, they must be protected by a GFCI, regardless of whether or not they are connected to the permanent electrical system
GA Tech Health and Safety Consultation Program
ASSURED EQUIPMENT GROUNDING CONDUCTOR PROGRAM
This program covers the extension cords and electrical receptacles which are not a permanent part of the electrical system of a building, but which are available and accessible to workers
OSHA asks for a written description of the program which specifies the procedures to be adopted. This written description shall be available at the work site
GA Tech Health and Safety Consultation Program
PROGRAM…OSHA asks for two tests to be performed
using an electricity meter:1. All equipment grounding conductors shall
be tested for continuity and shall be electrically continuous
this must be performed on all cord sets and electrical receptacles that are not a part of the permanent wiring of the building or structure, and on all cord-and-plug tools.
2. Test that each electrical receptacle and attachment cap or plug’s grounding conductor is connected to its proper terminal.
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
TESTS…
These two tests shall be performed before equipment, tools and extension cords are used for the first time and after any repairs, or when it can be reasonably suspected :That something has been damaged andat intervals not to exceed 3 months.
Normally, adhesive tape of different colors is used to mark/identify what has been tested
Equipment that has failed the required tests shall be taken out of service by tagging it and putting it in a secured location so that it is not available for use by employees
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program
GA Tech Health and Safety Consultation Program