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DR. R.K. KHANDALDIRECTOR
WORKSHOP ON HYDROCARBONS
SHRIRAM INSTITUTE FOR INDUSTRIAL RESEARCH19, UNIVERSITY ROAD, DELHI - 110007
Email : [email protected] Website : www.shriraminstitute.org
OUTLINE
What are they ?
How are they formed ?
Types of Hydrocarbons ?
Characterization of Hydrocarbons ?
Environmental issues
Degradation and Biodegradation ?
Bioremediation ?Everything about Hydrocarbons
Hydrocarbons: What are they ?
Compounds consisting of Carbon & Hydrogen
Covalent bonding
Varying Molecular Weights
Exist in all three states: Gas; Liquid; Solid
Used as fuel, solvent, coating, base material
Non-Renewable
Non-Polar
Petroleum as the source
Non-degradable
Hydrocarbons: What are they
Li
Na
K
Rb
H is first element C is first of IV group; middle of first row of Periodic table
A Range of Chemicals based on C & H
Cs
Be
Mg
Ca
Sr
Ba
B
Al
Ga
In
Tl
C
Si
Ge
Sn
Pb
N
P
As
Sb
Bi
O
S
Se
Te
Po
F
Cl
Br
I
At
He
Ne
Ar
Kr
Xe
Fr Ra
H
Rn
Hydrocarbons: What are they ?
Nonionic in nature
Carbon as a base
Hydrogen as an acid
A big chain length - - - - C- C - C- C - - - -
Completely non-polar; Insoluble in water
Hydrocarbons are naturally occurring
substances; but not renewable !
Hydrocarbons:How are they formed ?
2 Electrons in p orbital
Should loose 2 electrons
like other elements in its
group
Instead bonds covalently
sp3 hybridized
C H
1s2 2s2 2p2 1s1
I group I element; 1 e-
Can exist as Hydride or
Hydrogen derivative
Only one electron to take
part in bonding
Shares to form covalent
bond
Hydrocarbons : How are they formed?
C
1s2 2s2 2p2
H
1s1
Hybridization
p3s
sp3 orbitals s orbital
One carbon has 4 sp3 hybridized orbitals
All four can share one electron each
4 H 1s orbitals combine to form CH4
Hydrocarbons : How are they formed?
No polarization ; no polarity
CH
1s
H
1s
H
1s
H
1s
C C
H
H H HCH4 CH4
Carbon can bond with carbon besides bonding with hydrogen
Since all bonds are formed by sharing of an electron
each from two different orbitals; bond is formed
Saturated alkane molecule CnH2n+2
C C C C
Hydrocarbons : How are they formed?
H H H H
HHHH
Carbon can combine with carbon with more than one bond, when hydrogen atoms are less than those present in alkanes
Unsaturated alkenes (2 bonds) and alkynes ( 3 bonds)
C C H- CC-H
C C C=C
HH
HH
Hydrocarbons : How are they formed?
CnH2n
CnH2n-2
In the nature, compounds of carbon and hydrogen
exist in hydrated form; carbohydrates
All hydrocarbons are formed in the nature through
evolutionary process, but they are non- renewable !
Carbohydrates form by photosynthesis process in plants In addition to C & H, they also contain OCarbohydrates are sources of energy for all living systems
Hydrocarbons : How are they formed ?
Carbohydrates
Hydrocarbons : How are they formed ?
Biomass of plants & living species
• Pressure• Temperature• Microbes• Enzymes
Dehydroxylation
Hydrocarbons
Burried under the earth
Lignite Coal Crude oil Natural gas
< 500 m < 1000 m > 600 m > 600 m
• pH• Catalysts
Petroleum
Micro-organisms or sea animals origin
Occur under earth’s crust 600-6000 m depth
Crude oil/ Petroleum Useful fractions
Remains of dead Micro-organisms
Covered by sand/ clay
Sank at bottom of sea
Petroleum
High temperature, Pressure, Absence of air, Bacterial action
Also called crude oilMixture of 150 different organic compounds
Refining
Petroleum : Occurrence
To oil refinery To supply
line
Rocks
Natural gas
Petroleum
Sea water
Soil
Crude oil well
101 Production of Petrochemicals
GasolinePetroleum Refinery
Petroleum gas (Ethane, propane, butane)
Naphtha
Ref
orm
ing
Methane Ethane Ethene Propane Butane
Hydrogen
Benzene
Toluene
Xylene
Hydrogen
Cyclohexane
Cracking
Thermal
Liquid phase
High boiling lubricating oil
Vapor phase
Low boiling fraction
Low boiling fraction
SteamCatalytic
High hydrocarbons
(Catalyst SiO2 : Al2O3: MnO2)
4 : 1 : 1
Low hydrocarbons
eg. Gasoline production
477 oC
327-377 oC2 atm , catalyst
High hydrocarbonsin vapor phase
Heat, 900oC
Low unsaturated hydrocarbons
Cooled rapidly
17
Cracking/
breaking down/pyrolysis
C10H22 C8H18 + C2H4
497 oC
C-C bonds are broken in random manner
Yield of low boiling fractions (low molecular mass) eg. Gasoline is increased by the cracking of less useful high boiling fraction
Higher hydrocarbons Lower hydrocarbons
Cracking of Hydrocarbons
Cracking
Cracking always leads to low boiling alkenes as by-productsProducts obtained from cracking depends on:
Structure of alkane Pressure Catalysts
C16H34 C8H18 + C8H16
Low boiling volatileHigh boiling
18
n- Hexane- H2
397 oC, Pt
Production of aromatic hydrocarbons like benzene & Toluene
Increase aromaticity hydrocarbons Increase octane number of gasoline
Reforming/ Aromatization
- 3H2cyclohexane benzene
CH3
H2CCH2
CH2
CH2
CH3
19
Liquified Petroleum Gas (LPG) : Low boiling fractions of petroleum
LPG & CNG
Used as domestic & industrial fuel As a source of low molecular mass petrochemicals
Liquified under pressure
Compressed Natural gas (CNG) - Mixture of
Methane 60-90%(main constituent)
Ethane 5-9%
Propane 3-18%
Butane 2-14%
CO2, N2, H2S <1% each
Ethane, Propane , Butane Liquified petroleum gas (main constituents)
Coal : Classification
Element
Carbon
Peat
54
Lignite
84
Bituminous Anthracite
Hydrogen
Oxygen
Nitrogen
Sulphur
5.5
35
2
3.5
64
5
26
1.3
3.3
8
4.5
1.3
1.5
93
3.3
2.0
1.3
0.5
Anthracite is the richest in carbon content
21
Fischer Tropsch process Bergius process
Synthetic Petrol
n C + (n+1)H2(g) CnH2n+2
(coal) (mixture of hydrocarbons)
Iron oxide
200-250 atm 475 oC
Bergius process
C (red hot) + H2O(g) CO + H2 (coke)
n CO + (2n+1) H2 CnH2n+2 + nH2O 5-10 atm,
177-202 oC
Co catalyst
Fractional distillation
Fischer Tropsch process
Coal
Petrol
Water gas
101 Destructive Distillation of Coal
Volatile
Coal
Solid residue
Undissolved gases
Soluble gases
Upper aqueous
layer
Lower layer
Coke ~ 70% by mass
Passed through water
Allowed to standCoal gas ~ 17%; mainly alkanes & alkenes
Ammonical liquor ~ 8-10 % Coal Tar ~ 4-5 %
101 Fractional Distillation of Coal Tar
Light Oil ~ 2.25 %
Coal Tar
Upto 170 °C
Benzene, Toluene, Xylene
170 - 230 °C
Middle Oil ~ 7.5 %
Phenol, Cresol, Naphthalene
Heavy Oil ~ 16.5 %
230 - 270 °C
Anthracene Oil ~ 12 %
270 - 360 °C
Cresol, Naphthalene, Naphthol
Carbon still remains as a residue with ~ 56 % content
Anthracene
Hydrocarbons : TypesCharacteristicsParameter Type
C-C Bond
Single C-C bondDouble C=C bondsTriple CC bonds
AlkanesAlkenesAlkynes
Shape
Straight chainRing structureRing structure with
delocalized e-
Chain length
No. of C-atoms involved <C5C6-C17 >C18
All of them are non-polar
AcyclicCyclicAromatics
GasLiquidSolid
Behaviour
Increases with unsaturation
Decreases with increase in chain length
Increases with increase in chain length
Decreases with branching
Decreases with unsaturation
Parameter
Boiling Point
Reactivity
Hydrocarbons : Behaviour & Properties
26
Why Cyclopropane is very reactive when compared to Cyclohexane ?
C - C - C bond angle = 60o in cyclopropane
C - C - C bond angle = 90o in cyclobutane
C - C - C bond angle = 120o in cyclohexane
Angle strain in cyclopropane = 1/2(109.3 - x) = 1/2(109.3 - 60o) = 24o 40’
Angle strain in cyclobutane = 1/2(109.3 - x) = 1/2(109.3 - 90o) = 9o 6’
Angle strain in cyclohexane = 1/2(109.3 - x) = 1/2(109.3 - 120o) = - 5o16’
Deviation is more in case of cyclopropane making it highly
strained and hence, more reactive than cyclohexane
Hydrocarbons: Characterization
Characterize as per chemistry and with reference to the requirements of the application
Characterization
Compositional Physical properties Chemical properties
IR/UV
GC
GC/MS
LC
LC/MS/MS
Melting point
Boiling point
Vapour pressure
Calorific value
Solubility
Viscosity
Unsaturation
Reactivity
Chain length
Structure
Conformation
Hydrocarbons: Environmental Issues
Certain hydrocarbons are carcinogenic in nature
Aromatics Poly-aromatics
Water should be treated well before being put into
river or water bodies
Degradation & remediation are the key tasks
Carcinogenic hydrocarbons getting into food
chain is a major cause of concern
Water Food Feed
101Hydrocarbons : Environment Issues
Crude oil Spillage getting into water bodies
Process step Pollution
Water Oil
Desalting
Water with salts Oil
Petrochemicals
Water must be treated well before reuse etc.
Contamination of HCs in water
Water contaminated with HCs
Demulsification
Various processes
Effluent Water
101Hydrocarbons: Treatment of Water
Contaminated water
Step
Various types of surfactants play a key role
Check
Deoiling
Reuse
Oil Water
Level of contamination
Right type of surfactants
Compliance as per guidelines
101Hydrocarbons: Water Oil Systems
Selection of suitable surfactant is the key
Oil Water
Oil Hydrophobe
Water Hydrophile
Separation is spontaneous unless solubilized / emulsified
Water in oil Oil in water
Oil Water
Surfactant Surfactant
Hydrocarbons: Degradation
Degradation of hydrocarbons is not easy because of strong bonding of C-C and C-H bonds; no polarization
Hydrocarbons
Degradation
E
Breaking of bonds
Formation of short chain molecules from long chain ones
Ultimately to elements C as CO2 and H as H2O
E Bio or chemical process
Hydrocarbons: Degradation & Biodegradation
Hydrocarbons
Chemical Process
pH Solar Radiations
Biological Process
Adsorption on soils
Solubility in water
Creation of activity
Smaller molecules
Adsorption on soils
Solubility in water
Taken up by microbes
Enzymatic reactions
Smaller molecules
Em
uls
ion
S
olu
bil
isat
ion
Hydrocarbons: Bioremediation
Hydrocarbons
Bio-remediation Phyto-remediation
Isolation of microbes
Picked up by plantsCulturing microbes
eating hydrocarbons
Biodegradation
Emulsion Solution
Plant metabolism
Phyto-remediation
Hydrocarbons: Degradation
The factors can be maneuvered to facilitate degradation of hydrocarbons
Degradation Factors
Solubility in water
Emulsion in water
O/WW/O
Energy absorption from solar radiations
ChemicalsEnvironmentpHCatalysts
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