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  1. 1. Drilling Engineering_ A Complete Well Planning Approach ----NealJ.AdamsTommie Charrier, Research Associate~~~~!n~c~Z~ Tulsa, OklahomaII
  2. 2. Copyright @ 1985 by PennWell Publishing Company 1421 South Sheridan Road/P. O. Box 1260 Thlsa, Oklahoma 7410] Library of Congress cataloging in publication data Adams, NeaI. Drilling engineering. Includes index. I. Oil well drilling. I. Title. TN87I.2.A33 ]985 ISBN 0-87814-265-72.Gas well drilling. 622' .33884-1110All rights reserved. No part of this book may be reproduced, stored in a retrieval system, or transcribed in any form or by any means, electronic or mechanical, including photocopying and recording, without the prior written permission of the publisher. Printed in the United States of America
  3. 3. AcknowledgmentsMany people and companies must be acknowledged for their assistance in the preparation of this book. Undoubtably, I will faiUo mention all of them. To them I sincerely apologize for the oversight. . ' Above all else, I must acknowledge the ladies in my life who tolerated my moodiness. Crystal Adams gave to this effort in ways that I probably will never know or understand. My daughters, Donna and Holly, were deprived of a daddy on many occasions when I felt obligated to write, proofread, or research. To these ladies, I say "thank you" or "I'm sorry," whichever seems mostappropriate..Tommie Charrier must be given credit for his valuable assistance during the last stages Of the book. Tommie spent countless houts researching, proofreading, and checking the problems as well as doing much of the dirt work. Undoubtably, the completion of this book would have been prolonged considerably without Tommie's assistance. Thanks to the typists involved in this effort. Barbara Everett typed the first half of the book. Karen Trahan, affectionately known as "Giggles," did a fine job on most of the last half of the book. Cindy Dupont, who typed my first book several years ago, completed the text. My publisher must be acknowledged for its faith, advice, and valuable assistance. Kathryne Pile, PennWell's Editorial Director, has supported my efforts since she "rescued" my first book several years ago. Bill Moore, Drilling Editor for the Oil'& Gas Journal. has been a valuable friend and editor since my first article was published in OGJ in 1977. Although their editiQg often bruised my ego, the resultant product was better. For that improvement, I will always owe them a debt of gratitude. Many industry personnel provided information or discussions used in this book. Some are as follows: George Abadjian, Hydril Inc. Kris Anderson, Tri-Service Drilling John Campbell, Golden Engineering Inc. Bill Carington, Sweco v
  4. 4. viAcknowledgmentsTommie Charrier, Adams and Rountree Technology Inc. Stan Coburn, Hy~l Inc. Cindy Dupont, Admns and Rountree Technology Inc. Dave Evans, NL McCullough Inc. B.D. "Cowboy" Griffith, Wilson Directional Drilling Inc. Richard Hamala, Hydril Inc. Dennis Hensley, Dennis Hensley & Associates Bill Ireland, Golden Engineering Inc. Aubrey Kaigler, WESTEC Don Kallenbak, Tetra Resources Inc. Elmo Lum, Gulf Oil Corporation Jerry McWilliams, Chromalloy Inc. Bob Meghani, Hydril Inc. Leonard Morales, N.L. Baroid Bill Moore, Oil & Gas Journal Kris Mudge, Formerly of Hydril Corp. Stanley Palmer, Gulf Oil Corporation Jim Pittman, Western Oceanic Inc. Don Remson, Western Oceanic Inc. Dr. Steven P. Rountree, Drilling Measurements Inc.Evan L. Simmons,Gulf Oil Corporation.Karen Trahan, Adams and Rountree Technology, Inc. Les White, Swaco Bob Wilder, Western Cementing Sources Larry Williamson, Chromalloy Drilling Fluids Ron Young, N.L. Baroid Dr. Crane Zumwalt, Western Oceanic Inc. Industrial brochures and manuals provided valuable sources of information. Companies that provided pertinent items are as follows: Adams and Rountree Technology Inc. American Petroleum Institute Baker Oil Tools Inc. Brandt Cameron Iron Works Comet Drilling Inc. Delta Drilling Inc.; Bill Goodsby Densimix Inc, Alan D. Thibodeaux Diamond M Drilling, Oksona Pawliw Dresser Atlas, Susan Burt Dresser Magcobar Inc. Dresser Security Dresser Swaco Inc. Dyna-Drill
  5. 5. AcknowledgmentsviiEastman Whipstock Inc., Charles Criss & Horace Stephens Fluor Drilling Inc., J.R. Fluor II Gearhart-O~ens Grant Oil Tool Company, Jeff Sebrell Gray Tool Co. Hughes Tool Co. International Assoc. of Drilling Contractors Kelco Rotary Inc. Lee C. Moore Corp., J.R. Woolslayer Marathon LeTourneau MGF Drilling Moran Drilling, Rick Lisnbe NL Acme Tool Co., Dave Roscher NL Atlas Bradford, Norm Whitaker NL Baroid NL Hycalog NL Information Services NL McCullough, Dan Chambers NL MWD, Bob Radtke NL Shaffer NL Sperry Sun NL Well Services Norton-Christensen OMSCO Industries Inc., Diane Anderson Schlumberger-Analysts Inc. Schlumberger Inc. Smith Tool Division of Smith International, Ray Manchester and Lane Peeler Sonat Offshore Drilling Inc., John C. Cole Sweco Inc. Texas Iron Works Inc. Vallourec Vetco Western Oceanic, Inc. Wilson Downhole Services WKM Zapata Offshore Inc., Linda Romans The American Petroleum Institute and the Society of Petroleum Engineers must be given credit for information in this work. These organizations are unparalled and for many years have been major building blocks in the petroleum industry's growth. In many ways, my association with the SPE has provided me with a type of professional growth unattainable from any other source.
  6. 6. To My Grandmother Ollie Mae Barrett who has always been a major source of inspiration since I was a young boy and To My Wife Crystal Adams who is my best friend and companion as well as the heart of our family
  7. 7. PrefaceMy goal for this book was to prepare a document that could serve as a guide for most drilling and well planning applications. I believe it contains a good blend of theory and commonly accepted practices. In addition, most concepts have been presented both narratively and with example problems so the drilling engineer using this book can make good, logical decisions when special situations arise. Drilling topics must be presented in some logical format. I chose to discuss each item in this book in the order in which it would be encountered during well planning and drilling. For example, since historical drilling data must be gathered before selecting a casing string, the chapter on drilling data acquisition precedes c~sing design. For the most part, I oriented the book toward planning and drilling abnormal pressure wells. The obvious reason is that they generally pose the most difficult problems and have higher drilling costs. Subnormal pressure wells are considered in this book since they have unique problems. This book does not specifically address drilling problems in a separate chapter. Instead, I elected to discuss drilling problems in the context in which they affect casing design, drilling fluids, etc. In addition, my first book, Well Control Problems and Solutions, covered many major drilling problems extensively. Future editions of this current book may contain separate chapters to address this issue. I have included example and homework problems in this text. A solution set may be available from the publisher in the future for the homework problems and the case study in the Appendix. Approximately three years of my time has gone into writing this book. I have attempted to develop the best piece of work that I could while observing the constraints of time, scope of the text and length of topic discussion. I sincerely welcome comments from any industry member concerning improvement or expansion of any topic within the text. xi
  8. 8. xiiPreface.I have made significant use of the wealth of petroleum literature available in the public domain. I apologize to a particular author(s) if I failed to acknowledge the appropriate reference at the end of each chapter. This matter will be corrected in future editions if notified by the appropriate author. Well cost estimating, Chapter 19, was written in 1982. The prices used as illustration in this chapter are no longer current. Ironically at the time of preparing this Preface, the drilling costs in 1984 are much lower than those in 1982. Undoubtably, this book contains slight errors that our countless hours of review and proofreading did not uncover. This chore is one of the most difficult in writing a book. I will appreciate notification by any industry member of errors in the text. Above all else, I hope that this book proves beneficial to the drilling engineers that use it in their everyday work. Neal Adamsj
  9. 9. ContentsPrefaceixAcknowledgmentsxiI. Introduction to Well Planning1Well Planning Objective, Classification of Well Types, Fonnation Pressures, Planning Costs, Overview of the Planning Process2. Data Collection9Offset Well Selection, Data Sources, Bit Records, IADC Reports, Scout Tickets, Mud Logging Records, Log Headers, Production History, Seismic Studies3. Predicting Formation Pressures39Pressure Prediction Methods, Origin of Abnonnal Pressures, Seismic Analysis, Log Analysis4. Fracture Gradient Determination97Theoretical Detennination, Field Detennination of Fracture Gradients xiii
  10. 10. Contentsxiv5. Casing Settirig Depth Selection116Types of Casing and Thbing, Setting Depth Design Procedures6. Hole Geometry Selection139General Design Procedures, Size Selection Problems, Casing and Bit Size Selection, Standard Bit-Casing Combinations7. Bit Planning152Drill Bits, Drag Bits, Rolling Cutter Bits, Diamond (and Diamond Blank) Bits, Rolling Cutter Bit Design, Watercourses, Bearing -Lubrication System, Bit Sizes, Bit Body Grading, Bit Classification, Bit Cones, Diamond Bits, Polycrystalline Diamond Bits, Drilling Optimization, Matching the Area Average, Bit Selection, Formation Hardness and Abrasiveness Mud Types, Directional Considerations, Rotating Systems, Coring, Bit Size8. Drilling Fluids Selection227Purposes of Drilling Fluids, Types of Drilling Fluids, Introduction to Drilling Fluids Chemistry, Field Testing Procedures, General Types of Additives, Specialty Mud Additives9. Cementing278Purposes of Oil Well Cementing, Cement Characteristics, Cement Additives, Slurry Design, Cementing Equipment, Displacement Process, Special Cementing Problems10. Directional Planning331Purposes of Directional Drilling, Design Considerations, Calculation Methods, Directional Drilling Techniques
  11. 11. Contentsxv35711. Casing and Tubing ConceptsPipe Body Manufacturing, Casing Physical Properties, Pipe Connectors38612. Casing DesignMaximum Load Concept, Gener!ll Casing Design Criteria, Surface Casing, Intermediate Casing, Intermediate Casing When Used with a Drilling Liner and the Liner, Production Casing, Special Casing Design Criteria13. Tubing Design Tubing Design Criteria, Packer and Seal Arrangements, Producing Conditions Affecting Tubing Design; Burst, Collapse, and Tension Evaluation14. Completion Effects on Well Planningand Drilling430 _452Reservoir and Production Parameters, Surface and Subsurface Completion Equipment, Types of Completions, Packer Fluids, Completion Factors Affecting the Well Plan and Drilling15. Drillstring Design488Purposes and Components, Drillpipe, Drillpipe Tool Joints, Drill Collars, Stabilization, Drillstring Design, Drill-Collar Selection, Drillpipe Selection, Lateral Tool Joint Loading16. Rig Sizing and Selection534Rig Types, Power Systems, Circulating System, Hoisting System, Derricks and Substructures, Mud Handling Equipment, Rig Floor Equipment, Blowout Preventers, Rig Site Preparation, Special MODU Drilling Considerations
  12. 12. xviContents65317. Special Drilling LogsTemperature Log, Radioactive Tracers, Noise Logging, Stuck Pipe Logs, Cement Bond Logs, Casing Inspection Logs, Mud Logging, MWD, Electromagnetic Orienting Tool, Ultra-Long-Spaced-Electric Log (ULSEL), Magrane II67818. HydraulicsPurposes, Hydrostatic Pressure, Buoyancy, Flow Regimes, Flow (Mathematical) Models, Friction Pressure Determination, Jet Optimization and Planning, Surge Pressures, Cuttings Slip Velocity19. Well Cost Estimation:AFE Preparation740Projected Drilling Time, Time Categories, Time Consideration, Cost Categories, Tangible and Intangible Costs, Location Preparation, Drilling Rig and Tools, Drilling Fluids, Rental Equipment, Cementing, Support Services, Transportation, Supervision and Administration, Tubulars, Wellhead Equipment, Completion Equipment'774APPENDICES A-Case study (homework problem) B-Brine fluid tables C-AFE work sheets D-Drilling equations E-Drillpipe tables F-Casing and tubing tablesINDEX774 782 800 821 828 847955
  13. 13. ChapterIntroduction to Well PlanningIWell planning is perhaps the most demanding aspect of drilling engineering. It requires the integration of engineering principles, corporate or personal philosophies, and experience factors. Although well planning methods and practices may vary within the drilling industry, the end result should be a safely drilled, minimum-cost hole that satisfies the reservoir engineer's requirements for oil .and gas production. . The skilled well planners normally have three common traits. They are experienced drilling personnel who understand how all aspects of the drilling operation must be integrated smoothly. They utilize available engineering tools, such as computers and third-party recommendations, to guide the development of the well plan. And they usually have a "Sherlock Holmes" characteristic that drives them to research and review every aspect of the plan in an effort to isolate and remove potential problem areas.Well PlanningObjectiveThe objective of well planning is to formulate a program from many variables for drilling a well that has the following characteristics: . safeminimumcost usableUnfortunately, it is not always possible to accomplish these objectives on each well due to constraints based on items such as geology and drilling equipment, i.e., temperature, casing limitations, hole sizing, or budget. Safety. Safety should be the highest priority in well planning. Personnel considerations must be placed above all other aspects of the plan. In some cases, 1
  14. 14. zDrilling Engineeringthe plan must be altered during the course of drilling the well when unforeseen drilling problems endanger the crew. Failure to stress crew safety has resulted in loss of life and burned.or permanently crippled individuals. The second priority involves the safety of the well. The well plan must be designed to minimize the risk of blowouts and other factors that could create problems. This design requirement must be adhered to vigorously in all aspects of the plan. Example 1.1 illustrates a case in which this consideration was neglected in the earliest phase of well planning, which is data collection.Example 1.1 A turnkey drilling contractor began drilling a 9,000-ft well in September 1979. The well was in a high-activity area where 52 wells had been drilled previously in a township (approximately 36 sq mi). The contractor was reputable and had a successful history. The drilling superintendent called a bit company and obtained records on two wells in the section where the prospect well was to be drilled. Although the records were approximately 15 years old, it appeared that the formation pressures would be normal to a depth of 9,800 ft. Since the prospect well was to be drilled to 9,000 ft, pressure problems were not anticipated. The contractor elected to set lO%-in. casing to 1,800 ft and use a 9.5-lb/gal mud to 9,000 ft in a 9~8-in. hole. At that point, responsibility would be turned over to the oil company. Drilling was uneventful until a depth of 8,750 ft was reached. At that point, a severe kick was taken. An underground blowout occurred that soon erupted into a surface blowout. The rig was destroyed and natural resources were lost until the well was killed three weeks later. A drilling consultant retained by a major European insurance groupconducteda study that yieldedthe followingresults:.l. All wells in the area appeared to be normal pressured until 9,800 ft. 2. However, 4 of the 52 wells in the specific township and range had blown out in the past five years. It appeared that the blowouts came from the same zone as the well in question. 3. A total of 16 of the remaining 48 wells had taken kicks or severe gas cutting from the same zone. 4. All problems appeared to occur after a severe 1973 blowout taken from a 12,200-ft abnormal pressure zone. Conclusions 1. The drilling contractor did not research thoroughly the surrounding wells in an effort to detect problems that could endanger his well or crews.
  15. 15. 3Introduction to Well Planning2. The final settlement by the insurance company was over $16 million. The incident probably would not have occurred if the contractor had spent $800 to obtain proper drilling data as the drilling consultant had done. Minimum Cost. A valid objective of the well planning process is to minimize the cost of the well without jeopardizing the safety aspects. In most cases, costs can be reduced to a certain level as additional effort is given to the planning (Fig. 1-1). It is not noble to build "steel monuments" in the name of safety if the additional expense is not required. On the other hand, monies should be spent as necessary to develop a safe system. Usable Boles. Drilling a hole to the target depth is not completely satisfactory if the final well configuration is not usable. In this case, the term "usable" implies the following:. .The hole diameter is sufficiently large so an adequate completion canbe made. The hole or producing formation is not irreparably damaged.sCJ)o oWell planning effortFig. 1-1Well costs can be reduced dramatically if proper well planning is implemented
  16. 16. 4DrillingEngineeringThis requirement of the well planning process can be difficult to achieve' in abnormal pressure, deep. zones that can cause hole geometry or mud problems.Classification of Wen Types The drilling engineer is required to plan a variety of well types, including the following: . wildcatsexploratoryholes step-outsinfills reentriesGenerally, wildcats require more planning than the other types. Infill wells and reentries require minimum planning in most cases. Wildcats are drilled on a certain location where little or no known geological information is available. The site may have been selected because of wells drilled some distance from the proposed location but on a terrain that appeared similar to the proposed site. The term "wildcatter" was originated to describe the bold frontiersman who was willing to gamble on a hunch. Rank wildcats are seldom drilled in today's industry. Well costs are so high that gambling on wellsite selection is not done in most cases. In addition, numerous drilling prospects with reasonable productive potential are available from several sources. However, the romantic legend of the wildcatter.will probably never die. Characteristics of the well types are shown in Table 1-1.Table 1-1 WeD Type Characteristics Well TypeCharacteristicsWildcat No known (or little) geological foundation for site selection. Exploratory Site selection based on seismic data, satellite surveys, etc.; no Step-out Infill Reentryknown drilling data in the prospective horizon. Delineates the reservoir's boundaries; drilled after the exploratory discovery(s); site selection usually based on seismic data. Drills the known productive portions of the reservoir; site selection usually based on patterns, drainage radius, etc. Existing well reentered to deepen, sidetrack, rework, or recomplete; various amounts of planning required, depending on purpose of reentry.
  17. 17. Introduction to Well Planning5Formation Pressures The formation, or pore, pressure encountered by the well significantly affects the well plan. The pressures may be normal, abnormal (high), or subnormal (low). (Chapter 3 gives details on pore pressure and detection.) Normal pressure wells generally do not create planning problems. The mud weights are in the range of 8.5-9.5 lb/gaI. Kicks and blowout prevention problems should be minimized but not eliminated altogether. Casing requirements can be stringent even in normal pressure wells deeper than 20,000 ft due to tension/collapse design constraints. Subnormal pressure wells may require setting additional casing strings to cover weak or low pressure zones. The lower-than-normal pressures may result from geological or tectonic factors or from pressure depletion in producing intervals. The design considerations can be demanding if other sections of the well are abnormal pressured. Abnormal pressures affect the well plan in many areas, including the following: . casing and tubing design mud weight and type selection casing setting depth selection cement planningIn addition, the following problems must be considered as a result of high formation pressures: kicks and blowouts differential pressure pipe stickinglost circulation resulting from high mud weights heaving shaleWell costs increase significantly with geopressure. Because of the difficulties associated with high-pressure exploratory well planning, most design criteria, publications, and studies have been devoted to this area; the amount of effort expended is justified. Unfortunately, the drilling engineer still must define for himself the planning parameters that can be relaxed or modified when drilling normal pressure holes or well types such as step-outs or infills.PlanningCostsThe costs required to plan a well properly are insignificant in comparison to the actual drilling costs. In many cases, less than $1,000 is spent in planning a $1 million well. This represents VIO 1% of the well costs. of
  18. 18. Prospect developmentMud plan.Cement plan Bit program~------Drillstring designRig sizing and selectionFig. 1-2Flow path for well planning
  19. 19. 7Introduction to Well PlanningUnfortunately, many historical instances can be used to demonstrate that well planning costs were sacrificed or avoided in an effort to be cost conscious. The end result often is a final well cost that exceeds the amount required to drill the well if proper planning had been exercised. Perhaps the most common attempted shortcut is to minimize data collection work. Although good data can normally be obtained for less than $2,000-$3,000 per prospect, many well plans are generated without the knowledge of possible drilling problems. This lack of expenditure in the early stages of the planning process almost always results inhigher-than-anticipatedrillingcosts. d.Overview of the Planning Process Well planning is an orderly process. It requires that some aspects of the plan be developed before designing other items. For example, the mud density plan must be developed before the casing program since mud weights have an impact on pipe requirements. Fig. 1-2 illustrates a commonly used flow path for a well plan. Bit programming can be done at any time in the plan after the historical data have been analyzed. The bit program is usually based on the drilling parameters from offset wells. However, bit selection can be affected by the rimd plan, i.e., the performance of PCD bits in oil muds. In addition, bit sizing may be controlled by casing drift diameter requirements. Casing and tubing should be considered as an integral design. This fact is particularly valid for production casing. A design criteria for tubing is the drift diameter of the production casing, whereas the production casing can be affected adversely by the packer-to-tubing forces created by the tubing's tendencies for movement. Unfortunately, these calculations are complex and often neglected. The completion plan must be visualized reasonably early in the process. Its primary effect is on the size of casing and tubing to be used if oversized tubing or packers are required. In addition, the plan can require the use of highstrength tubing or unusually long seal assemblies in certain situations. Fig. 1-2 defines an orderly process for well planning. This process must be altered for various cases. The flow path in this illustration will be followed, for the most part, throughout this text.References Adams, N.J. Unpublished material from consulting work, relating to legal expert witness studies.
  20. 20. 8DrillingEngineering Adams, N.J. WeLL ontrol Problems and Solutions. Tulsa: PennWell, 1979. C Moore, Preston. Drilling Practices Manual. Tulsa: PennWell, 1974. Records, Louis R., Sr. Personal discussions, 1981-1983.
  21. 21. Chapter2Data CollectionThe most important aspect of preparing the well plan, and subsequent drilling engineering, is determining the expected characteristics and problems to be encountered in the well. A well cannot be planned properly if these expected environments are not known. Therefore, the drilling engineer must initially pursue various types of data to gain insight used to develop the projected drilling conditions.Offset Well Selection The drilling engineer is usually not responsible for selecting well sites. However, he must work with the geologist for the following reasons: I. Develop an understanding of the expected drilling geology 2. Define fault block structures to help select offset wells that should be similar in nature to the prospect well 3. Identify geological anomalies as they may be encountered in drilling the prospect well A close working relationship between drilling and geology groups can be the difference between a producer and an abandoned well. An example of geological information that the drilling group may receive is shown in Fig. 2-1. The geologists have found significant production from E.B. White #2. Contouring the pay zones has yielded the contour map in Fig. 2-1. The prospect well should encounter the producing structure at the approximate depth as the E.B. White #2. A trimetric plot (Fig. 2-2) is useful as a conceptual tool. It adds a third dimension not presented in Fig. 2-1. The drilling engineer can view the projected targets and develop a better understanding of the goal. 9
  22. 22. 10DrillingEngineeringFig.2-1Contour mapMaps that show the surface location of offset wells are available from commercial cartographers (Fig. 2-3). These maps normally provide the well location relative to other wells, operator, well name, depth, and type of produced fluids. In addition, some maps contour regional formation tops.
  23. 23. Data Collection11Fig. 2-2Trimetric plotThe map in Fig. 2-3 is defined according to township, range, and section. In some rare cases, a specific township and range may have several hundred sections. This scheme is used throughout the United States except in Texas where the wells are u.sually located by county and abstract (Fig. 2-4). Selecting the offset wells to be used in the data collection is important. Using Fig. 2-3 as an example, assume that a 13,000-ft prospect is to be drilled in the northeast comer of Section 30, TI8S, RI5E. The best candidates for offset analysis are as follows:
  24. 24. 12Drilling Engineering...,....... e..,.'.' t. /' .10400Fig. 2-3Section map illustrating townships, ranges and sections.
  25. 25. DataCollection13Fig. 2-4.Texas map illustrating the abstractsOperatorShell, 15,000ft.Union of California, 14,562 ft Huber, 12,521 ft Exchange, 12,685 ft Houston Oil and Minerals, 17,493 ftSection (TI8S, RISE) 30 29 21 19 19Although these wells were selected for control analysis, available data from any well in the area should be analyzed.Data Sources Sources of data should be available for virtually every well drilled in the U.S. Drilling costs prohibit the rank wildcatting that occurred years ago. AI-
  26. 26. 14DrillingEngineeringthough wildcats are currently being drilled, seismic data, as a minimum, should be available for pore pressure estimation. . Common types of data used by the drilling engineer are as follows:. . . .bit records mud records mud loggjng recordsIADC drilling reports scout tickets log headers production history seismic studies well surveysgeological contours' databases or service company filesEach type of record contains valuable data that may not be available with other records. For example, log headers and seismic work are useful, particularly if these data are the only refe~ence sources for the well. Many sources of data exist in the industry. Unfortunately, some operators falsely consider the records confidential, when in fact the important information such as well testing and production data becomes public domain a short time after the well is completed. The drilling engineer often must assume the role of "detective" to defin~ and locate the required data. Sources of data include bit manufacturers and mud companies who regularly record pertinent relative information on well recaps. Bit and mud companies usually make this data available to the operator. Log libraries provide log headers and scout tickets. And inte1J1alcompany files often contain drilling reports, IADC reports: and mud logs. Many operators will gladly share old offset information if they have no current leasing interest.Bit Records An excellent source of offset drilling information is the bit record. It contains data relative to the actual drilling operation. A typical record for a relatively shallow well is shown in Fig. 2-5. The heading of the bit record provides information such as the following: . . operatorcontractor rig number well locationdrillstringcharacteristics pump data
  27. 27. :0IN V.SA~4-!-'>' -1'1...~,('-jP.1- L-'".......~ "'---Bit record for a shallow wellBIT CONDITION CODE: RP. REPAIRED RR-RRUhFig. 2-5
  28. 28. 16Drilling EngineeringIn addition, the bit heading provides dates for spudding, drilling out from under the surface casing (U.S.), intermediate casing depth, and reaching the bottom of the hole. The main body of the bit record provides the following details:. . . . . . .number and type of bitsjet sizes footage and drill rates per bit bit weight and rotary operating conditionshole deviation pump datamud properties dull bit grading commentsThe vertical deviation is useful in detecting potential dogleg problems. Comments throughout the various bit runs are informative. Typical notes such as "stuck pipe" and "washout in drillstring" can explain why drilling times are greater than expected. Drilling engineers often consider the comments section on bit (and mud) records just as important as the information in the main body of the record. Bit grading data can be valuable in well planning if the operator assumes the observed data are correct and representative of the actual bit condition. The bit grades can assist in the preparation of a bit program for the prospect well by identifying the most (and least) successful bits in the area. Bit running problems such as broken teeth, gauge wear, and premature failures can be observed and preventive measures can be formulated for the new well. Drilling Analysis. Bit records can provide significantly more useful data if the raw information is analyzed. Plots can be prepared that detect lithology changes arid trends. Cost-pef-foot analyses can be made. Crude, but often useful, pore pressure plots can be prepared. Raw drill-rate data from a well and an area can detect trends and anomalies. Fig. 2-6 shows drill-rate data from a well in South Louisiana. A decreasing drill rate is expected as shown. Sudden changes in the trend might have suggested some anomaly, as in Fig. 2-7. This illustration is the composite drill rates for all wells in a South Louisiana township and range. The trend change at approximately 10,000 ft was later defined as the entrance into the massive shale section. Cost-per-foot studies are useful in defining optimum, minimum-cost drilling conditions. A cost comparison of each bit run on all available wells in the area will identify the bit(s) and operating conditions that yield minimum drilling costs. The drilling engineer provides his expected rig costs, bit costs,
  29. 29. D~ILL~ATEVS.DEPTH PLDT!,tElL : J.D. SITTIG ND. I OPE~ATO~' STONE OIL COIWANY STATE' LA TOWNSHIP' 7> ~AN6E' IW o + ! ! ! ! 2000 + !40006000 DEPTH'Fn 8000+SECTION' 28+++.I I.+I I+ I.! ! ! I +I+++ ! !! I !+....I I I.+t I t I10000 + I I I I 12000 + oFig. 2-6++ 30+ + 60 90 DRILL RATE (FT/~)+ 120+ I!!O+ I I I I + 180Raw drill rate data from a South Louisiana well (Courtesy of Adams and Rountree Technology)Table 2-1Average Trip Times Hole (Bit)Size, in.Depth, ft 2,000 4,000 6,000 8,000 10,000 12,000 14,000 16,000 18,000 20,000Small 8.75)1.5 2.5 3.5 4.7 5.8 7.0 8.25 9.75 11.00 11.8MediumLarge(8.75-9.875)(> 9.875)3.0 4.2 5.4 6.5 7.25 8.25 9.25 10.25 11.25 12.254.5 5.75 7.0 8.0 9.0 10.25 11.50 12.50 13.75 15.0
  30. 30. 18DrillingEngineering o+++++! ! ! !4000.+! ! ! ! 8000 + ! ! ! ! 12000 + ! ! ! DEPTH (FD ! 16000 + ! ! ! ! 20000 + ! ! ! ! 24000+ oFig. 2-7+ .+ ! ! ! ! ++ ! ! ! ! + ! ! ! ! + ! ! !+ 30+ 60 DRILL+ 9C RATE (FT/HR)+ 120+ 150+ ! ! ! ! + 180Composite drill rate data for a South Louisiana region. A significant trend change is observed at approximately 10,000 ft.and assumed average trip times. The cost-per-foot calculations are completed with Eq. 2.1: $/ft Where: $/ft CB CR TR TT Y(2.1)cost per foot, dollars bit cost, dollars rig cost, dollars/hr rotating time, hr trip time, hr footage per bit runA cost-per-foot analysis for Fig. 2-5 is shown in Fig. 2-8. Trip times should be averaged for various depth intervals. Several operators have conducted field studies to develop trip-time relationships (see Table 2-1). The most significant factors affecting trip time include depth and hole geometry, i.e., number and size of collars, and downhole tools. Table 2-1 can be used in the cost-per-foot equation (Eq. 2.1).
  31. 31. Data Collection19o1,0002,000 IIThe intervalcost from 0-8,100 ft is $85,318tMoor4,000g;c '5.CDc5,0006,000II7,000tI I8,0009,00051015202530$/ftFig. 2-8Cost per foot plot for the bit run in Figure 2-5Example 2.1 Calculate the cost per foot and the cumulative section costs for the following data; assume a rig cost of $12,OOO/day.
  32. 32. 20DrillingEngineering Depth In, ft Well A Well BDepth Out, ftRotating Time, hrBit Cost, $6,000 7,150 6,0007,150 8,000 8,00023 20 421,650 1,650 2,980Determine which drilling conditions, Well A or Well B, should be followed in the prospect well. .Use a 9.875-in. bit..Solution: 1. The hourly rig cost is $500. Trip times from 7,150 and 8,000 ft are 6.0 hr and 6.50 hr, respectively. 2. The cost per foot for Bit #1 on Well A (6,000-7,150) ft is:$/ft =Co + C~ TIi + CRTT Y 1,650 + (500)(23) + (500)(6.0) 1,150= $14.04/ftFor Bit #2: $/ft = 1,650 + (500)(20) + (500)(6.50) 850=$17.53/ft3. The cumulative cost for Well A is: Bit #1 Bit #2$14.04/ft x 1,150 ft = $16,146.00 $17.53/ft x 850 ft = $14,900.50 Total = $31,046.504. The cost per foot for Well B is: $/ft2,980 + (500)(42) + (500)(6.5) 2,000= $13.62/ft The section cost is $27,230. 5. Since the cost per foot is lower in Well B, the drilling conditions from Well B should be implemented on the prospect well.
  33. 33. DataCollection21.+! ! :::0(1) +! ! ! ! 9000 + !.+.++. .+.+.10000 + ! ! ! ! 11000 ++..++ .. . .+ + + . .+ + +. .+ +. .12000 +. .+ + + + + + +. . . .13000 + . . . . .14000 ++ + + + + +. . . .15000 ++ .+ + + +. . . .16000 + !17000 + ++so+++101112EQUIVALENT+D++++14151617MUD WEIGHT+ I:::+ 1'~rpPG)FORMATION PRESSURE iPPI~) FRACTURE GRADIENT (PPG~Fig.2-9+. +Fonnation pressure (and fracture gradient) plot as calculated from the d.: exponent example; fracture gradient plot shown for illustrative purposes (Courtesy of Adams and Rountree Technology, Inc.)
  34. 34. 22Drilling EngineeringThe dc-exponent method of pore pressure calculations has been applied successfully on bit records. Although the quantitative results should be viewed with caution, the method is useful in many cases. The quality of the results increases in formations with fewer sand sequences (cleaner shale). A variety of pressure prediction techniques are covered in Chapter 3. The data required must be gathered from offset well records (Fig. 2-9).Mud Records Drilling mud records describe the physical and chemical characteristics of the mud system. The reports are usually prepared daily. In addition to the mud data, hole and drilling conditions can be inferred. Many drilling personnel believe that the mud record is the most important and useful planning data. Mud engineers usually prepare a daily mud check report form. Copies are distributed to the operator and drilling contractor. The form, Fig. 2-10, contains current drilling data such as the following: . well depth bit size and numberpit volume pump data solids control equipmentdrillstringdataThe reportalso containsmud propertiesdata such as the following: . mud weight pH funnel viscosity plastic viscosityyield point gel strength. . . . chloride content calcium content solids content cation exchange capacity (or MBT)fluid loss solids contentAn analysis of these characteristics taken in the context of the drilling conditions can provide clues to possible hole problems or changes in the drilling environment. For example, an unusual increase in the yield point, water loss, and chloride content suggests that salt (or salt water) has contaminated a freshwater mud. If kick control problems had not been encountered, it is probable that salt zones were drilled. A composite mud recap form, Fig. 2-11, is usually prepared when the well is completed. The recap contains a daily summary of the properties. It may also include important comments pertaining to hole problems. Drilling Analysis. Daily reports prepared by the mud engineer are useful in generating depth vs days plots (Fig. 2-12). These plots are as important to
  35. 35. CollectionData23NLBaroid ICONTFlACT~.... _J;5J DDAESS}) e s /t:1f/ O,L C..AOOAmAEPoATFDAMA~".Depth tfll Weight 0 _Ippgl D Ilb/eu ht Mud Gt"8dillnt IpSi/hI Funnel Viscosity tMeJql) API .1 ~lticViscosi1Ycplt_Yield Point (11)/100 sq hi Get St,.ngthIIbl100 tq fll 10 secJ10 rninPlpH 0 Strip Meter Filtr818 API (ml/3D mini API HP.HT Filtr'" Cite Thidr:,,",Imll30minlc..e.L:.'190:nnd In API )Q.HP.HTDAlkllinily. Mud IPm)~=!..'YA/~ I.uL-p"",,-t+AAllUllini1Y.Flluate !PffMtl C8lciumDppm Sand ContentC,-,~~.~~~~ :3t:>~ . . ~~ tt /6.o4/rI.PD(')1f/fIlA.- -' f.~ ~.CO,;1.:('~.EXTRA COPY THE RECOMMENDATIONS MAM HEAIEON SHALL HOT 81: CONSTRUE.D A5- AUTHORIZING THE: INFRINCIEMENT Of" ANY VALID PATENT, AND AAIE ""DE WITHOUT ASSU TION 0" ANY LIABILITy If L INDUSTRIES, INC. OR ITS AGENTS, AND ARIE STATIEMIENTS 0.. O~INION ONLY.REPRESENTATIVE C,hllR1!.,9A/ MOBILEUNITFig.2-10IHOMEADOAESS '-/IF. WAREHOUSE LOCATION-~EPHr9Icf'''').bD''Daily mud check report form (Courtesy of NL Baroid)
  36. 36. OATf.J!d1)~ffi}BAR 0 I 0 0 I V'S, 0 N NAnONAl lEAD COMPAIiY DRILLINGMUDRECORD ~~~:;:...~~!-~o'W~~_'__I__U5D3_ho.~k...'I"",.,,,~,,;';I-'II~11 .0110002 ~D:~.C~e.ny_ ':'.Iwol..I~ :. I1i 1121.0.11III.'OIlllT "''''''LYS'SCOMPANV---EaD American qll WEt' Touebet.~ CONTRAcrO~!:.J1.!g. UI,,,,.,;;'1 pftt 'IUItAU -.-1. BAAOIO ~~=_~.~~I22..1eC:'l~2...J.!012Q-2~G 10". I ct>"'_ "" I I... 10/,.. VISCOSITY tU , ,., "" "0. .." I ."r. I WI-'I tLO. .."',,,,,, 1901 I cp Py1'1''' Ie n"", 1. !r.GiIBW"" .L .4 1s.c.1 ... 10...:..,_. $'!.,, -150'0 NaCI Oil 'L,0.,. NaCI Alcohol 't!..."' "'- "'AlluviuM Methane AiroFig.3-10Velocity ranges frequently encountered in sedimentary sections (After Fertl)
  37. 63. Predicting Formation Pressures51Seismic data analysis methods are based on the elementary reflection analysis summarized by Pennebaker. Let SS represent the earth's surface (Fig. 3-11). Assume shot point 0 is at the surface. When explosives at the shot point are detonated, acoustic energy is created in the form of compressional waves. This seismic energy moves equally in all directions. Energy traveling vertically strikes the subsurface plane RR and is reflected back to the surface SS along vertical line OPO. Energy from the shot also propagates along paths diagonal to plane RR in the subsurface (Le., path OT) and is reflected back to the surface along path TW. The time required for the energy to travel the two-way paths is recorded by the geophones at points 0 and W, separated horizontally by distance X. The average velocity, V, can be computed with Eg. 3.2: (3.2) The depth to the reflecting bed can be determined from Eg. 3.3: (3.3) The interval velocity from seismic profiles is the reciprocal of interval travel time. The reciprocated values can be plotted vs depth to indicate thes0-.xsv Rp, II I1,' 0'Fig. 3-11, ,-R"II, ,,,,','",'Concept of the elementary reflection principle (After Pennebaker)
  38. 64. Drilling Engineering52presence of abnormal p.ressures. A normal environment exhibits decreasing porosity as compaction occurs. Therefore, the travel times should decrease. An abnormal pressure zone has greater-than-normal porosities for the specific depth and causes higher travel times. Fig. 3-12 illustrates a seismic and sonic plot for an abnormal pressure well. Quantitative methods for interpreting seismic (and sonic) data are presented later in this chapter.23I...Jllnte-gratedI/1sonic4 08 1io II5 (actual). r T/ overpresSAJrfL... 6 Tlove-pressure --I/lf/(p-edicted)f7"'/alI20Fig. 3-12J>IIIJ .Comparison of seismically derived transit travel time and actual velocity data in a well (Courtesy of the Society of Petroleum Engineers of AIME)
  39. 65. Predicting Formation Pressures53Log Analysis Log analysis is a common procedure fo~ pore pressure estimation in both offset wells and the actual well drilling. New MWD (measurement-while-drilling) tools implement log analysis techniques in a real-time drilling mode. The analysis techniques use the effect of the abnormally high porosities on rock properties such as electrical conductivity, sonic travel time, and bulk density. Both the resistivity (or reciprocated conductivity) log and the sonic log presented here are based on one of these principles. Note, however, that any log dependent primarily on porosity for its responses can be used in a quantitative evaluation of formation pressures. The resistivity log was originally used in pressure detection. The log's response is based on the electrical resistivity of the total sample, which includes the rock matrix and the fluid-filled porosity. If a zone is penetrated that has abnormally high porosities (and associated high pressures), the resistivity of the rock will be reduced due to the greater conductivity of water than rock matrix. The expected response can be seen in Fig. 3-13. Fig. 3-13 illustrates several important points. Since the high formation pressures were originally developed in shale sections and later equalized the sand zone pressures, only the clean shale sections are used as plotting points. This excludes sand resistivities, silty shale, lime or limey shale, or any other type of rock that may be encountered. As the shale resistivities are selected and plotted, a normal trend line should develop prior to entry into the pressured zone. Upon penetrating an abnormal pressure zone, a deviation or divergence will be noted. The degree of divergence is used to estimate the magnitude of the formation pressures. This concept of the development of the normal trend and noting any divergence will be used with most pressure detection techniques. An actual field case can be seen in Fig. 3-14. The impermeable shale section was entered at about 9,500 ft. Although this section contained normal pressure from 9,500-9,800 ft, as evidenced by the increasing resistivity of the normal trend, the reversal can be seen from 9,800-10,900 ft. The mud weight was 9.0 lb/gal at 9,500 ft but was increased to 13.5 lb/gal at 10,900 ft. A plot of the key shale resistivity points is shown in Fig. 3-15. Hottman and Johnson developed a technique based on empirical relationships whereby an estimate of formation pressures could be made by noting the ratio between the observed and normal rock resistivities. Their data points, shown in Table 3-3, were used to construct the curve in Fig. 3-16. As they explained, the following steps are necessary to estimate the formation pressure. 1 The normal trend is established by plotting the logarithm of shale resistivity vs depth. 2 The top of the pressured interval is found by noting the depth at which the plotted points diverge from the trend. Text continued p. 58
  40. 66. Drilling Engineering54.. . . . ...Transition')It .. ~a.. 151Q)CI!..IFig. 3-13r-0.5 1.0 Resistivity of shale, ohms0.22.0Generalized shale resistivity plot3.0
  41. 67. , ,.t I I d:+-ttT1 II,'q-j: i~,Ii!-d '. ..l dt :10-_.I : :I,;'1 '_.L, ,I '! .Fig. 3-14f::-;:;..~_! . I:.';' . . .Illustration of an electric log from' a well in which the deposition of an impermeable shale barrier generated abnormal pressures in the lower intervals. In this well, the barrier is from 9,500 ft9,700 ft.
  42. 68. 56Drilling Engineering'- "9,500""-9,600, -, , I I9,700+I I Ig.: Q. 9,800+ I I(I) CII~ 9,900 /) / / / /10,000/10,100I 10,200 _ 0.7f0.8////II I0.9I1.01.11.2Resistivity,ohmmeters ~Fig.3-15Shale resistivities from the.Iog shown in Figure 3-14 are plotted vs depth. Note the departure from the normal trend line at 10,000 ft.
  43. 69. 57Predicting Formation PressuresTable 3-3 Formation Pressures and Shale Resistivity Ratios in Overpressured MiQcene/Oligocene Formation, U.S. Gulf Coast Area Parish or County and StateWellOffshore 81. Mary, La.A B B C D E FJefferson Davis, La.G HCameron, La. Iberia, La.I JLafayette, La.KCameron, La. Terrebonne, La.L M N 0Jefferson, Tex. 81. Martin, La. Cameron, La.P Q R81. Martin, La. Cameron, La. Cameron, La.Depth ft 12,400 10,070 10,150 13,100 9,370 12,300 12,500 14,000 10,948 10,800 10,750 12,900 13,844 15,353 12,600 12,900 11,750 14,550 11,070 11,900 13,600 10,000 10,800 12,700 13,500 13,950Pressure psiFPG* psi/ftShale resistivity ratio** Om10,240 7,500 8,000 11,600 5,000 6,350 6,440 11,500 7,970 7,600 7,600 11,000 7,200 12,100 9,000 9,000 8,700 10,800 9,400 8,100 10,900 8,750 7,680 11,150 11,600 12,5000.83 0.74 0.79 0.89 0.53 0.52 0.52 0.82 0.73 0.70 0.71 0.85 0.52 0.79 0.71 0.70 0.74 0.74 0.85 0.68 0.80 0.88 0.71 0.88 0.86 0.902.60 1.70 1.95 4.20 1.15 1.15 1.30 2.40 1.78 1.92 1.77 3.30 1.10 2.30 1.60 1.70 1.60 1.85 3.90 1.70 2.35 3.20 1.60 2.80 2.50 2.75AfterHottmanand Johnson,1965 *Formation fluid pressure gradient. **Ratio of resistivity of normally pressured shale to observed resistivity of overpressured shale: R",{n/R'h{ob)'
  44. 70. 58Drilling Engineering0.4 0.5~ .~ 0.6 c6It ....~ 3! Q)0.7,. ""....'" ..0.8 0.9 1.0 1.0Fig. 3-16~ "0 ::;]14.0. . ..........a:a; C):c12.0... ... t10.0t---1.5 2.0 3.0 4.0 Normal-pressured Rsw'observed RShEc. 16.0 ~ Q).'S CTw 18.05.0Empirical correlation of fonnation pressure gradients vs a ratio of nonnal to observed shale resistivities (After Hottman and Johnson)3 The pressure gradient at any depth is found as follows: a. The ratio of the extrapolated nonnal shale resistivity to the observed shale resistivity is detennined. b. The fonnation pressure corresponding to the calculated ratio is found from Fig. 3-16.Example 3.2 Plot the following resistivity data on semilog paper. Where does the entrance into abnonnal pressures occur? Use the Hottman and Johnson method to compute fonnation pressures at each 1,0OO-ftinterval below the entrance into pressures. Resistivity, ohm-m 0.54 0.64 0.60 0.70 0.76Depth, ft 4,000 4,600 5,600 6,000 6,400
  45. 71. 59Predicting Formation Pressures 0.60 0.70 0.74 0.76 0.82 0.90 0.84 0.80 0.76 0.58 0.45 0.36 0.30 0.28 0.29 0.27 0.28 0.29 0.307,000 7,500 8,000 8,500 9,000 9,700 10,100 10,400 10,700 10,900 11,000 11,100 11,300 11,600 11,900 12,300 12,500 12,700 12,900Solution: 1. 2. 3. 4.Plot the data as shown in Fig. 3-17. The estimated entrance into abnormal pressure occurs at 9,700 ft. Extrapolate the normal trend established between 8,000 and 9,700 ft. The observed and extrapolated resistivities at the bottom are 0.30 and 1.60 ohm-m, respectively. 5. Compute the ratio of RNonnal and Robserved (Rn) (Rob): R='&' Rob= 1.60 0.30 = 5.333 6. Using Fig. 3-16 from Hottman and Johnson, the formation pressure associated with a ratio of 5.33 is approximately 18.0 Ib/gal. Overlays. Subsequent to the Hottman and Johnson approach, unpublished techniques were developed that used an overlay or underlay for a quick evaluation of formation pressures. The overlay (or underlay) contains a series
  46. 72. 60Drilling Engineering01.,4,0005,0006,0007,0008,0009,00010,000"' Entry into abnormalpressures L....... o#P"11,000lxtrapolated normaltrend(tt''f:12,00013,00014,0000.10.20.3Fig. 3-170.4 o.s 0.60.8 1.0Resistivity plot for Example 3.2
  47. 73. Predicting Formation Pressures61of parallel lines that represent formation pressure expressed as mud weight (Fig. 3-18). The overlay is shifted left and right until the normal pressure line is aligned with the normal trend. Formation pressures are read directly from a visual inspection ofthe location of the resistivity plots within the framework of theparallel lines. As an example, the data from Example 3.2 were plotted in Fig. 3-19 and the overlay was used to estimate the formation pressure. Different types of overlays have been developed for pressure determinations. Some are used with resistivity or conductivity curves, while others are used with sonic logs. In addition, overlays have been developed for the various geological ages for each log type. There are many pitfalls to avoid when using an overlay. Most can be shifted left or right but are depth fixed and therefore cannot be moved vertically. Overlays are generally developed for one scale of semilog paper and cannot be interchanged. This means a different overlay design if paper sizes must be changed. Another common mistake when using the resistivity overlay is an attempt to use it for conductivity values by turning it over. In addition, overlays do not account for abnormal water salinity changes. When these changes are encountered, different techniques must be used that normalize the salinity effect. Salinity Changes. The Hottman and Johnson procedure, as well as the overlay techniques, assume that formation resistivities are a function of the following variables:. . . .lithology fluid contentsalinity temperature porosityThe proceduresmake the followingassumptionswithrespectto thesevariables:. . . . lithology is shale shale is water filledwater salinity is constant temperature gradients are constantporosity is the only variable affecting the pore pressureFormations with varying water salinities can prevent the reliable use of the Hottman and Johnson technique. Foster and Whalen developed techniques for predicting formation pressure in regions that have salinity variations. Their techniques have proved successful and can be applied universally, although the complexity associated with their use prevents wide acceptance. New computerized applications help make the technique more useful.
  48. 74. Drilling Engineering62o 1,000 Resistivity trend line with evaluation curves_ for continuous depositional basins2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000 10,000 11,000 12,000 13,000 14,00015,00018Fig. 3-181716 15 141311Shale resistivity overlay i9
  49. 75. Predicting Formation Pressures634,0005,0006,000II 7,0001 8,000
  50. 76. 64Drilling EngineeringThe Foster and Whalen method is based on a formation factor, F, and its relationship to the shale resistivity and formation water resistivity: (3.4) Where: F = formation factor, dimensionless R.. = shale resistivity, ohm-m Rw = formation water resistivity, ohm-m The shale resistivity, Ro, is read directly from the log. The water resistivity, Rw, is computed from the mud filtrate resistivity, Rmr.The SP deflection is computed from the shale base line. The formation pressures are calculated from a plot of formation factors and the depth equivalent approach, as previously presented. Example 3.3 will illustrate the procedures "requiredto calculate Rwand F.Example 3.3 Use the following log data to calculate F and Rw.Assume that all bed thickness corrections have been made. Ro = 0.980hm-m SP = - 87 mv (deflection from shale base line) temperature= 190F at 8,000 ft depth of interest = 8,000 ft Rmr= 0.40 ohm-m at 90F Solution: I. The SP deflection from the shale base line is used with Fig. 3-20 to obtain the ratio of Rmr.lRwc. From Fig. 3-20, a value of - 87 mv yields 10.5 for the ratio. 2. The resistivity of the mud filtrate, Rmf,is 0.40 ohm-m at 90F. It must be converted to an equivalent value, Rmrc,at 190F with Fig. 3-21. From Fig. 3-21, the Rmrc 0.195 ohm-m. is 3. Combining steps I and 2:Rwc= 0.0185 ohm-m
  51. 77. Predicting Formation Pressures654. Fig. 3-22 is used to convert Rweto Rw. or 0.028 ohm-m.5.(3.4)_ 0.98 - 0.028= 35 The SP deflection and resistivity values should be corrected for bed thickness and its relationship to the logging tool. (These corrections are beyond the scope of this text.) Failure to make the corrections will not be significant in many cases.Rwe DETERMINATIONFROM THE SSP(CLEAN FORMATIONS) 4030 20 15 OW10.510 Omf 8 6 Rmfe4Rwe3 2 1.5 I .8 .6 .5 43+60, +40+ 200- 20-40STATICFig. 3-20-60 SP.-801 -100 -120 -140 -160 -180 -87 (millivolts)Rwedetermination from the SSP (Courtesy of Schlumberger)
  52. 78. 66Drilling EngineeringFonnation pressure calculations are made by defining the depth in the nonnal pressure region that has a fonnation factor, F, equivalent to the deeper depth of interest. The upper depth is defined as the equivalent depth, De. Eq. 3.5 describes the pressure relationships: DG Where: D De G 1.0 psi/ft= = = ==0.465 psi/ft (De) + (D-De) (1.0 psi/ft)(3.5)deep depth of interest, ft equivalent depth, ft fonnation pressure gradient, 'psi/ft at D assumed overburden stress gradientIf the depths D and De are known, the fonnation pressure gradient, G, is computed as follows:G=(1.0 psi/ft)D - 0.535De D(3.6)Example 3.4 The following log data were taken from a well that is suspected to have significant salinity variations in the fonnation fluids. Use the Foster-Whalen method to calculate fonnation pressures at each of the given depths. Assume that all appropriate bed thickness corrections have been made to the log values. Estimated fonnation temperatures have been previously calculated from the temperature tools on the logging runs and are shown in the following list. Data: Depth, ft 3,900 5,400 6,900 7,700 8,900 9,700 10,300 10,700 10,850Temperature, of 114 135 162 170 191 201 211 218 221Observed Resistivity, ohm-m 0.76 0.76 0.84 0.96 0.99 1.23 1.02 0.93 0.73SP Deflection, mv -70 -76 -78 -85 -90 -87 -90 -94 -90
  53. 79. ;; 0 ... .NoCIorol.l/oolCONCENTRATION~ +I.::~10TSOIppftl_017SoF_I! .. ~ . g } .. I II II . .Ii . 188i88.8.8.8 II IRESISTIVITYGRAPH20FOR NoCI75SOLUTIONS.0 40 100 ... '"80 12'80 '" ""0 '" 70 c: 804-175 80.2100110 12050'80 140 .eo 300! e178 200t t. ."a 0RESISTIVITYOFn_n'.n.,,_........-.-..-.. .
  54. 80. 68Drilling EngineeringDepth, ft 11,400 12,000 12,600 12,800Temperature, of. 239 250 261 270Observed Resistivity, ohm-m 1.30 1.70 2.08 1.03SP Deflection, mv -60 -57 -38 -55Logging runs: Depth, ft 10,300 11,400 12,800Rmfat Temperature, ohm-m 0.65 at 90F 0.89 at 80F 1.03 at 90FSolution: (The actual calculation procedures will be shown for the 12,8oo-ft depth. Results for all depths are shown in Table 3-4.) 1. The SP deflection from the shale base line at 12,800 ft is - 55 mv. From Fig. 3-20, a-55 mv value at 270F correlates as follows: Rmf(c) 3.77 = Rw(c)2. The resistivity of the mud filtrate (Rmr)at 12,800 ft is 1.03. Using Fig. 3-21, this value is corrected from 900Pto the bottom-hole temperature of 270F: 1.03 ohm-m at 90F-0.34 ohm-m at 2700P3. The results from steps 1 and 2 are combined: Rmnc)= 3.77 Rw(c)0.34 = 3.77 Rw(c)Rw(c) = 0.090 4. Convert Rw(c)to Rw (water resistivity) with Fig. 3-22:Rw = 0.086
  55. 81. 69Predicting Formation Pressures 5. The formation factor, F, is computed from Ro and Rw:_1.03=12- 0.0866. The values for Ro, Rw, and F are plotted in Fig. 3-23. 7. A vertical line is constructed from the formation factor, F, at 12,800 ft (F = 12) until it intersects the normal trend line in the shallow sections. The points of intersection is defined as the equivalent depth, or 4,800 ft in this case. 8. The formation pressure at 12,800 ft is computed with Eq. 3.6:=(1.0 psi/ft)D - 0.535 De=G(12,800 ft) (1.0 psi/ft) - 0.535 (4,800 ft) 12,800 ftD= 0.799 psi/ft = 15.4 Ib/galTable 3-4ComputedDepth, itRa, ohm-m3,900 5,400 6,900 7,700 8,900 9,700 10,300 10,700 10,850 11,400 12,000 12,600 12,8000.76 0.76 0.84 0.96 0.99 1.23 1.02 0.93 0.73 1.30 1.70 2.08 1.03Results from Example 3.4SP Deflection, mv 70 76 78 85 90 87 90 94 90 60 57 38 55Temperature, ofohm-m114 135 162 170 191 201 211 218 221 239 250 261 2700.52 0.43 0.35 0.34 0.29 0.27 0.27 0.32 0.29 0.28 0.36 0.35 0.34Rmf(e),Rw(e),Rw.ohm-m ohm-m 0.064 0.046 0.039 0.033 0.026 0.027 0.026 0.025 0.027 0.061 0.088 0.140 0.0900.078 0.054 0.044 0.040 0.034 0.034 0.030 0.030 0.033 0.068 0.094 0.160 0.086
  56. 82. 70Drilling EngineeringRw VERSUS Rwe AND FORMATIONTEMPERATURERmf VERSUS Rmfe FOR SALTY MUDS AND GYP-BASE MUDS ...1f52 ~ coIi 1.0 " ::It---Ll'--L.W ,-0.5~ II::f'"~ .02e .01 IrII'LiY.-.~lrTI="== ~ ~_I I~' ,. =; ,,- +oi~,.(':t2 bm~ I!I~~I~ '--",. ,~ .002 ~JO1>OI~ .005.01,--r!: L=-_ .05 .02 -r~..1:'-Rmfe or RweFig. 3-22,,Z;-__I~r-;1 .,,,-:. ~~t:",:'tj "=~ ~I--+1:1---+-rrr~ .05::It',~~-ir 0.2 QI~W~~ii,.--~c=E ei -'i''CI.~-0/..n-I~I...LLI.U U.ujt~W ~r-= I:::L1:::_, ~II:: I 0.1( at Formation==E =. _c,,__-,] ;-._ II! ~-L0.2Q5;r--H ~ 1.02Temperature)Rweconversion to Rw (Courtesy of Schlumberger)Sonic Log. The sonic log has been used successfully as a pressure evaluation tool. The technique utilizes the difference in travel times between highporosity overpressure zones and low-porosity, normal pressure zones. The basic relationship between travel times can be seen in Fig. 3-24. Hottman and Johnson studied the wells shown in Table 3-5 (see pg. 75) and developed the pressure relationship shown in Fig. 3-25. The manner in which formation pressures are calculated using the Hottman and Johnson approach is similar to their method for resistivity plots, as illustrated in Example 3.2. Observed transit times are plotted, and the normal trend line is established and extrapolated throughout the pressure region. At the depth of interest, the difference between the observed and normal travel times is established. This difference is used with Fig. 3-25 to estimate the formation pressure. The procedure is illustrated in Example 3.5.
  57. 83. 71Predicting Formation Pressures50o010.10.054,00010.I,5,000 -,-6,000j-7,000 8,0001I-9,00010,000. '811,00030 4020I"-ill ......"-12,000'..t13,00014,000 1" nnn 15,000RwFig.3-23RoRw, Ro, and F for Example 3.4F70 90 60 8010o
  58. 84. .c 15. Q)o1 Abnormal pressuresTravel time (IL see/ft)Fig. 3-24Generalized sonic plot0.40010.0 iii!:12.0.14.0'00 C. cii .e-C);Q jQ) U) CD-a:16.0"tJ ::> E 'E Q) iii > '5C' w.18.0 .............---1 60 seelft Fig. 3-25Empirical correlation of formation pressure gradients vs a difference ..ttI1 4-_~.._1:IU,.1 Tr'lt.hn~nn
  59. 85. 73Predicting Formation PressuresTable 3-5 Formation Pressure and Shale Acoustic Log Data in Overpressured Miocene/Oligocene Formations, U.S. Gulf Coast Area .:lt"b(Sh)Parish or County and State Terrebonne, La. Offshore Lafourche, La. Assumption, La. Offshore Vermilion, La. Offshore Terrebonne, La. East Baton Rouge, La. St. Martin, La. Offshore St. Mary, La. Calcasieu, La. Offshore St. Mary, La. Offshore St. Mary, La. Offshore Plaquemines, La. Cameron, La. Cameron, La. Jefferson, Tex. Terrebonne, La. Offshore Galveston, Tex. Chambers, Tex. After Hottman and Johnson, *Formation- .:ltn(sh),WellDepth, ftPressure, psiFPG*, psi/ft1 213,387 11,00011,647 6,8200.87 0.6222 93 410,820 11,9008,872 9,9960.82 0.8421 27513,11811,2810.8627610,9808,0150.73137 811,500 13,3506,210 11,4810.54 0.864 309 1011,800 13,0106,608 10,9280.56 0.847 231113,82512,7190.9233128,8745,3240.60513 14 15 16 1711,115 11,435 10,890 11,050 11,7509,781 11,292 9,910 . 8,951 11,3980.88 0.90 0.91 0.81 0.9732 38 39 21 561812,0809,4220.78181965.fluid pressure gradient.J,Lsec/ft -
  60. 86. 74Drilling EngineeringExample 3.5 The following sonic log data were taken from a well in West Oklahoma. Plot the data on 3-cycle semilog paper. Use the Hottman and Johnson techniques to calculate the formation pressure at 11,900 ft. Travel Time, J.LSec/ft 190 160 140 120 122 105 110 99 99 98 100 100 110 100 110 101 101 105 100 110 100Depth, ft 3,400 5,000 6,600 7,300 7,900 8,200 8,600 9,000 9,200 9,400 9,600 9,800 10,000 10,200 10,400 10,600 10,800 11,100 11,400 11,600 11,900Solution: 1. Plot the data on semilog paper as shown in Fig. 3-26. 2. The divergence from the normal trend at 9,500 ft denotes entry into the pressured zone. 3. At 12,000 ft, the difference between the extrapolated normal trend and observed values is 32 /J-sec/ft. 4. Enter Fig. 3-25 with a value of 32 /J-sec/ftand read the formation pressure at 17.5 lb/gal.
  61. 87. Predicting75Formation Pressures2,000II3,000 ItJ4,000j5,000I6,000;.g.t: a. Q)7,000a1.8,000Ii 9,000. 10,000Normaltrendfl1-11,000112,000100200300seclftFig. 3-26Sonic data plot for Example 3.5
  62. 88. 76Drilling EngineeringBulk Density. When drilling in nonnally pressured zones, the bulk density of the drilled rock should increase due to compaction, or porosity reduction. As high fonnation pressures are encountered, the associated high porosities wiII cause a deviation in the expected bulk density trend. A typical plot of bulk densities is seen in Fig. 3-27. The transition from nonnal to abnonnal pressures occurs at the depth where divergence from the nonnal trend is observed. The results from a typical field case are seen in Fig. 3-28. The resistivity plot shows transition zones at 10,700 and 12,500 ft. The density log detected the lower transition zone but was unable to define the upper transition zone due to the lack of an established trend line. Drilling Equations. Many mathematical models have been proposed in an effort to describe the relationship of several drilling variables on penetration rate. Most depend on the combination of several controllable variables and one combined fonnation property. Several of the models are designed for easy application in the field, while others require computerization. When conscientiously applied, most of the available models can accurately detect and quantify abnonnal fonnation pressures. An attempt to quantify differential pressure is the basis of most drilling models. If this value is known, the fonnation pressure can readily be calculated. Garnier and van Lingen showed that differential pressure has a definite effect on penetration. In field studies, Benit and Vidrine found evidence that the range in differential pressure of 0-500 psi has the greatest effect in reducing penetration. Perhaps the most common model used by the industry is the dc-exponent. The. basis of the model is found in Bingham's equation to define the drilling process: 12W~ = 60Nab( dB )Where: R= bit penetration rate, ft/hrN = rotary speed, rpm W = bit weight, 1,000 lb dB = bit diameter, in. b = bit weight exponent, dimensionless a= fonnation drillability constant, dimensionless(3.7)
  63. 89. 77Predicting Formation Pressures.c a. CD cI 2.202.302.402.502.60Shale density (gm/cc)Fig. 3-27Generalized shale density plot2.70
  64. 90. 78Drilling EngineeringBULK DENSITY. gnvc:c''''.. , . .10RESISTIVITY.,oo ,oo,...I......'.ODD10001000I.ODD...DEfrISI"'"DEWM CN..C:UI.AnDIIII.IDWt M:OI..IIN'MEN''0000IILVW'J$I'.Gat,.. I .I"""""lOt::: ..14'UOGCSG-.... '"0ONLV12.000',.or. "1(,,00U"'o9$21(H.","'.',"ICUt,.i..:.t'i82CU1 I'"[LOG-$ 2'C"--:io JXllI'I.ec"",-:h':":i-..... '.ODD.,'.ODD.roLlfo' 5('IU'o'":i-'" ......nIP GAS-..,or...,0(N$fT-. L...",18.Q.AN SHAlfW .-....,.II.CIOCt...-,,..m(L.. .eo ... .."000......IO.OOCt..5000'. ..'6000( LOGCSG OIAMONC en1.000'LIESS''''''''' -: ........S'".., ,,"IE....1000I ODD ~20Fig. 3-28230 ..10t'lC' HC .wERaGES2tC .. -L~:t(..S"""''''-~.''-.;67"10lllustration of an actual case in which shale densities are used as a pressure monitoring device. Note that a resistivity plot is also shown. (After Boatman)Jordan and Shirley modified Bingham's equation to the form as follows: d=log (R/60N)/log (l2W/I,OOO dB)(3.8)where d replaces b in Bingham's model. In Eq. 3.8, the authors introduced several scaling constants and assigned a value of unity to the drillability constant, a. This adaptation lumps the formation properties into a drillability function d, which varies with depth and rock strength or type. The manipulation normalizes the drilling variables so d depends more on differential pressure than on operating parameters. In field applications the d-exponent should respond to the effect of differential pressure, as shown in Fig. 3-29.