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CLARIFICATION Removal of Settleable and Floatable Solids

Chemical clarification-coagulation

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Page 1: Chemical clarification-coagulation

CLARIFICATIONRemoval of

Settleable and Floatable Solids

Page 2: Chemical clarification-coagulation

•Increase Removal Amount(More Solids Out)

•Increase Removal Rates(Solids Settle Faster)

CHEMICALCLARIFICATION

Page 3: Chemical clarification-coagulation

•Less Solids•More Sludge

CHEMICALCLARIFICATION

(in effluent)

(for disposal)

Page 4: Chemical clarification-coagulation

Stoke’s Law

2(p - po)g 9n

(d/2)2VF =

VF = Fall Velocity(p - po) = Density difference between

particle and watern = viscosity of waterg = gravitational acceleration constantd = diameter of the particle

Page 5: Chemical clarification-coagulation

2(p - po)g 9n

(d/2)2VF =

VF = Fall Velocity(p - po) = Density difference between

particle and watern = viscosity of waterg = gravitational acceleration constantd = diameter of the particle

Stoke’s Law

Page 6: Chemical clarification-coagulation

2(p - po)g 9n

(d/2)2VF =

VF = Fall Velocity(p - po) = Density difference between

particle and watern = viscosity of waterg = gravitational acceleration constantd = diameter of the particle

Stoke’s Law

Page 7: Chemical clarification-coagulation

2(p - po)g 9n

(d/2)2VF =

VF = Fall Velocity(p - po) = Density difference between

particle and watern = viscosity of waterg = gravitational acceleration constantd = diameter of the particle

Stoke’s Law

Page 8: Chemical clarification-coagulation

•Increase Particle Size(Average Diameter)

CHEMICALCLARIFICATION

Page 9: Chemical clarification-coagulation

Particle Size versus Settling Time

Particle Sizemm Order of Size Time to Settle

1.0 Coarse Sand 3 Seconds

0.1 Fine Sand 38 Seconds

0.01 Silt 33 Minutes

0.001 Bacteria 55 Hours

0.0001 Colloidal 230 Days

0.00001 Colloidal 6.3 Years

Page 10: Chemical clarification-coagulation

•Increase Particle Size•Encourage Contact

CHEMICALCLARIFICATION

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CHEMICAL CLARIFICATION

1. Coagulation2. Flocculation3. Separation

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Coagulation

•Rapid Mixing

•“Pin-point” Floc

Formation

•Chemical Addition

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Flocculation• Slow Mixing

• Floc Growth

• Increased Diameter

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* Fine Suspended Particles Have an Electrostatic Charge (Usually +)

* Encourage Contact

* Destabilize Charges

Natural Stabilizing ForceKeeps Solids Apart

Like Charges Repel

Purpose of Chemical Clarification

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Mechanisms

•Electrostatic Charge Reduction

• Interparticle Bridging

•Physical Enmeshment

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Electrostatic Charge Reduction

• Solid Particles have an Electrostatic Charge usually negativesolids repel one another

• Add Chemical to Neutralize Chargepositive charge (cationic)

• Must Not Overdoseexcess positive charge

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NegativeColloidalParticles

Cationic Polymer Unit

Interparticle Bridging

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Interparticle Bridging• Polyelectrolytes (polymers)

long chainselectrostatic charges

• Adsorb on the Charged Particlesbridges particles together

•Must Not Overdose

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Physical Enmeshment• Ions Combine with Hydroxyl Ions

OH -

• Gelatinous Precipitate Formsflakesvoid spaces

• Collects Particles as it Formsco-precipitateenlarges the floc

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COAGULATION

FLOCCULATION

Rapid MixAdequate Contact

Slow MixingIncrease Floc Size

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PROCESS CONTROL

1. Provide complete mixing.

2. Control mixing for floc.

3. Control chemical dose.

Page 22: Chemical clarification-coagulation

Chemical TreatmentAddition of

Positive Ions (Cations)

orPolymers

Page 23: Chemical clarification-coagulation

CHEMICAL TREATMENT

Aluminum Sulfate (Al+3)

Calcium Hydroxide (Ca+2)

Ferric (Iron) Chloride (Fe+3)

Positive Ions Added by AddingMetal Salts

Such As

Page 24: Chemical clarification-coagulation

Metal Salts UsedMost Common

Alum (Aluminum Sulfate)Ferric ChlorideLime ( Calcium Hydroxide)

OthersSodium AluminateFerric SulfateFerrous SulfateFerrous Chloride

Page 25: Chemical clarification-coagulation

Aluminum Sulfate (Dry)Al2(SO4)3

. 14 H2O“Alum” or “Filter Alum”

Available in Various GradesLump (rarely used)

Ground (granulated)Rice

Powdered

Feeds Easilydoesn’t “bulk”

Page 26: Chemical clarification-coagulation

Aluminum Sulfate (Dry)Al2(SO4)3

. 14 H2O

Irritantskinmucus membraneseyes

Must be kept drycake to solid lumpcorrosiveequipment must be cleaned

Dosage Approximately 75 - 250 mg/L

Page 27: Chemical clarification-coagulation

Aluminum Sulfate (Liquid)Al2(SO4)3

Approximately 11 pounds / gallonApproximately 5.4 pounds of “dry”/gal

Ease of Handling vs. Transportation Costs

Corrosiveequipment must be protected

Supports Bacterial Growth / Deposits

Reduces Alkalinity

Page 28: Chemical clarification-coagulation

Ferric Chloride (FeCl3)Anhydrous

Absorbs Moisture from the AirCorrosive with WaterReleases Heat as it is Dissolved

CrystalAbsorbs MoistureReleases Less Heat

LiquidLined ContainersShipped at 30 - 40 %Approximately 12 pounds per gallon

Page 29: Chemical clarification-coagulation

Ferric Chloride (FeCl3)

Corrosiveequipment must be protected

Stains

Safety Concerns

Dosage Approximately 45 - 90 mg/L

Page 30: Chemical clarification-coagulation

LIMEHydrated Lime

Ca(OH)2

CoagulantpH AdjustmentAbsorbs Moisture

Quicklime (anhydrous)CaOAbsorbs MoistureMust be “Slaked”Heat GeneratedCosts vs. Handling

Page 31: Chemical clarification-coagulation

LIMEErode or Wear Equipment

Scale Build-up

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LIMEErode or Wear Equipment

Scale Build-up

Dosage Approximately 200 - 400 mg/L

Irritantskineyesmucus membraneslungs

Page 33: Chemical clarification-coagulation

Equipment

CHEMICALCLARIFICATION

Page 34: Chemical clarification-coagulation

Dry Chemical FeedersVOLUMETRIC

Measures chemical amount by VOLUME

GRAVIMETRIC

Measures chemical amount by WEIGHT

Page 35: Chemical clarification-coagulation

VOLUMETRIC FEEDERSLess Expensive

Low Delivery Rate

Less Accurate

Screw Feed Mechanism

Page 36: Chemical clarification-coagulation

Volumetric Screw Feeder

ChemicalHopper

DriveMechanism

RotatingFeed Screw

MixingTank

Page 37: Chemical clarification-coagulation

Gravimetric FeedersLoss-in-Weight Gravimetric Feeders

Belt Gravimetric Feeders

Highly AccurateClose Dosage Control

Chemical Cost Savings

Intermediate Cost

Accurate & Reliable

Page 38: Chemical clarification-coagulation

Gravimetric FeederHopperScale Beam

Control Wedge

Endless Belt

Slide Gate

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GRAVIMETRIC BELT FEEDER

WEIGH BELT

CHEMICALHOPPER

WEIGHDECK

VERTICALGATE

WEIGHBEAM

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CHEMICALHOPPER

MIXER

WATERSUPPLY

TOAPPLICATION

FEEDER

Page 41: Chemical clarification-coagulation

Liquid Feeders

Rotary Dippers

Rotometers

Metering Pumps

Page 42: Chemical clarification-coagulation

METERING PUMPS

POSITIVE DISPLACEMENT

Gear

Diaphragm

Plunger

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GEAR PUMP

Gear

Gear

Suction Discharge

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GEAR PUMP

Suction Discharge

Page 45: Chemical clarification-coagulation

PLUNGER PUMP

PLUNGERSUCTION

VALVE

DISCHARGEVALVE

Page 46: Chemical clarification-coagulation

DIAPHRAGM METERING PUMP

SUCTION STROKE

INTAKE

OPEN

CLOSED

ECCENTRIC DRIVE

DIAPHRAGM

PLUNGER

PUMPINGCHAMBER

CHECK VALVEASSEMBLY

Page 47: Chemical clarification-coagulation

DIAPHRAGM METERING PUMP

DISCHARGE STROKE

OPEN

CLOSED

ECCENTRIC DRIVE

DIAPHRAGM

PLUNGER

PUMPINGCHAMBER

CHECK VALVEASSEMBLY

HYDRAULICFLUID

OUTLET

Page 48: Chemical clarification-coagulation

DIAPHRAGM PUMP

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Treatment Process

Coagulation

Flocculation

Separation

Page 54: Chemical clarification-coagulation

MIXING

Initial Rapid Mixing

Uniform Dispersion

Efficient Application

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Feed

Impeller

Overflow

FLASH MIX TANK

Page 56: Chemical clarification-coagulation

FLASH MIX TANK

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FLOCCULATIONGentle Mixing

Particle Contact

In Biological Process

Page 58: Chemical clarification-coagulation

Feed

ImpellerOverflow

FLOCCULATION TANK

Page 59: Chemical clarification-coagulation

Typical Mechanically Mixed Flocculating Clarifier

Influent

Effluent

Flocculation

Chamber

SlowMixers

CircularBaffle

Page 60: Chemical clarification-coagulation