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2. Instructor:Dustin Denis Hayward Canada Technical Service Instructor:Stephen Reed Western Canada Sales/Technical Manager 3. Wuxi, China 4. 5. 6. Sanitation & Controls GOLDLINE CONTROLSHAYWARD POOL PRODUCTS 2008 7. AquaRite Training 2011 Its amazing what a little salt can do to enhance the pool experience 8. Contents

  • History & Expectations
  • Features & Benefits
  • Chemistry & Electrolytic Chlorination
  • Installation Requirements & Considerations
  • Operation & Maintenance
  • Troubleshooting
  • Compatible Pool Equipment
  • Reasonable Expectations

9. History

  • 1883 Technology discovered
  • 1890 First commercial use
  • 1908 New Jersey Utility 1 stto use in U.S. for water
  • 1970 s technology patented for swimming pools
  • 1975 Goldline Controls founded
  • 1983 Maine bleach manufacturer uses technology
  • 1994 Produced First Chlorine Generator
  • 1995 Less Than 1% of US Pools some false starts
  • 2002 Over 30% of new pools in N.America
  • 2005 Over 70% of new pools in N.America
  • 2006 Over 75% Market Share
  • 2008 Standard on over 90% of new pools

10. Expectations

  • Pool Owner needs educating
    • Level of salt in salt/chlorine generated pool = 3200 ppm
    • Level of salt in the ocean (salt water) = 40 000 ppm
  • Salespeople need not overstate the facts
    • Not 100% maintenance free
    • Compatibility issues with some pool equipment
    • Chemistry Balance is still very important
    • Will not reduce ALL use of chemicals
    • Is not a chlorine alternative It is Chlorine!!!
  • Pool Builders need training
  • Service techs need troubleshooting training

11. Benefits of Salt/Chlorine Generation Making your swimming pool easy

  • Chlorine is automatically generated when the pump is running
  • Easy to use and adjust one dial adjusts chlorine output
  • No need to remember to add chlorine - Automatic
  • No more buying, storing, mixing and handling of chlorine
  • No chlorine packaging or transporting costs
  • Salt only has to be added a few times a year
  • Easy to integrate with automation
  • Continuous application of chlorine means the pool is always ready
  • Super Chlorinate without handling any chemicals
  • Manufacturing a more neutral sanitizer less affect on balancing
  • Pays for Itself in less than three years
  • Low electrical operating costs 150 watts

12. Benefits of Salt/Chlorine Generation Making your swimming pool water better

  • Bacteria and algae never have chance to grow
  • Crystal clear water
  • Soft silky smooth water
  • Slight anti-septic action
  • Water has same salinity and pH as the human eye
  • No chloramine odour or itch
  • No irritated red eyes or dry skin
  • Eliminates chlorine high and lows
  • Reduces algae blooms
  • Reduces pH bounce because of its neutrality
  • No by-products other than salt

13. AquaRite Products

    • Aqua Rite
    • Aqua Rite XL
    • AquaRite 20
    • Aqua Trol RJ

14.

      • 120v ONLY
      • Retail Box
      • Includes plug,unions, and
      • Flow switch
      • Also includes 10ft bonding cable

15. T-Cell-15, Flow Switch & TEE, T-Cell Unions 16. T-CELL-15 T-CELL-9 T-CELL-3 GLX-CELL-5 17. Electronic Components Transformer Rectifiers Electrical Fuse 18. CHEMISTRY 90% of equipment failure is a direct result of unbalanced water. 19. REQUIREMENTS FOR A CRYSTAL CLEAR POOL

  • GOOD CHEMISTRY
  • GOOD FILTRATION
  • GOOD CIRCULATION

20. CHLORINE/BROMINE

  • TOO LOW
    • Cloudy water
    • Algae growth Filtration clog
  • TOO HIGH
    • Sanitizer damage to equipment
    • Liner bleach
    • Irritate skin & eyes
  • Ineffective chlorine:
    • Complaint:Chlorine is at 3 ppm and algae is growing
    • Possible Cause:3 ppm @ 8.4 pH = 0.6 ppm @ 7.4 pH
    • Solution:Reduce pH

21. pH

  • TOO LOW (ACIDIC)
    • Irritate eyes & skin
    • Damages liner
    • Damages equipmentexchanger & seals
    • Chlorine inefficiency - overactive
  • TOO HIGH (BASIC)
    • Chlorine inefficiencynot active
    • Scaling damages equipment
    • Cloudy Water
    • Liner stretch

Note: pH is changed by swimmers, rain, algae, chemicals, fill water 22. TOTAL ALKALINITY MOST IMPORTANT TEST

  • TOO LOW
    • Drags pH down (bounce)
    • Damages equipment
    • Damages liner
  • TOO HIGH
    • Pulls pH up (bounce)
    • Algae growth
    • Cloudy water

*Remember to factor stabilizer factor to T.A. reading 23. CALCIUM HARDNESS

  • TOO LOW
    • Pull Calcium deck or foundation
    • Pit concrete pools
  • TOO HIGH
    • Calcium deposits in piping
    • Clogs equipment
    • Calcium deposits on pool

Note:Satisfies pool waters appetite for minerals 24. STABILIZER(cyanuric acid or cya)

  • TOO LOW
    • The sun pulls the chlorine out of the pool very quickly
  • TOO HIGH
    • Chlorine is held in pool too long
    • Some metals may precipitate
    • T.A. 1/3 factor
    • O.R.P. reading fluctuations
    • Health Inspector concerns

Outdoor chlorine pools only 25. Stabilizer slide needs updating

  • Salt and stabilizer levels tend to drop together
  • If you have to add salt then you will have to add stabilizer

Pounds of Stabilizer (Cyanuric Acid) for 80 ppm 26. Total Dissolved Solids T.D.S.

  • Increased TDS because of salt is of no concern
  • T.D.S. Super Chlorinate > Auto

79. Diagnostics

  • Product Name
    • Used with Remote Controls
    • Changes name displayed on the remote control
    • AL-0 to AL-7
      • AL-0Aqua Rite
      • AL-1NatureSoft
      • AL-2Min. Springs
      • AL-3SmartPure
      • AL-4% Output Default
      • AL-5Jandy Rev

80. Diagnostics

  • Software Revision
    • r1.02 to r1.40

81.

  • No Flow
    • Flashes for up to 60 seconds during start up
    • Solid indicates a flow problem
    • Generation stopped

Error L.E.D.s 82.

  • Check Salt/Inspect Cell
    • Flashes at 2600
      • Still generating
    • Solid at 2300
      • Generation stopped

Error L.E.D.s 2600 83.

  • High Salt
    • Solid when Cell amperage reaches 8.0
    • Generation Stopped

Error L.E.D.s 84.

  • Inspect Cell
    • Flashes every 500 operational hours as a reminder to inspect the cell
    • Press and hold the Diagnostic button 3 seconds to reset

Error L.E.D.s 85. 86. Troubleshooting/Electrical 87. Electronic Components PCB revision Transformer Rectifiers Jumpers for rev G PCB only (located under Display PCB) -Master/Slave - T-Cell-5/15 New 20 Amp Fuse Remote ControlConnector 88. 24VAC Transformer 24 VACOutput 120/240 VAC input 89. 22-33 VDC Transformer 24 VACOutput 120/240 VAC input 90. Top 5 Things to Remember

  • Ensure System is installed properly.
  • Ensure Pool water is balanced
  • Check Error L.E.D.s & Ensure cell is clean!
  • Check manual and troubleshooting Charts in Field Guide
  • Call Technical service for assistance

91. Maintenance 92. Turbo Cell MaintenanceTURN POWER OFF Turn off the filter pump and input power to control. DISCONNECT CELL CABLE Open cover and unplug the cell cable from the controlREMOVE CELL FROM POOL PLUMBING Remove the cell from the pool plumbing by loosening both unions with your hands.Never tighten or loosen unions with tools.INSPECT CELL FOR CALCIUM DEPOSITS Inspect for white deposits on the plates inside of the cell and around studs.If no deposits are found (Fig. 4A), the cell does not require cleaning and can be re-installed. Reverse steps 1-3. 2 93. Turbo Cell MaintenanceSPRAY CELL WITH HIGH PRESSURESpray high pressure water from a garden hose into one end of the cell and then the other end. The cell deposits should now be removed, re-install by reversing steps 1-3. If the deposits cannot be removed by spraying, go to step 6. 94. Turbo Cell Maintenance

  • SOAK IN WATER & MURIATIC ACID SOLUTION
  • 2 parts water, 1 part muriatic acid
  • ALWAYS ADD ACID TO WATER, NEVER WATER TO ACID .
  • Let the water acid mixture remain in the cell until the foaming action stops
  • (typically 5 to 15 minutes)
  • Once the foaming action stops, empty the cell
  • Re-inspect cell. Repeat cleaning procedure if necessary
  • Rinse cell with fresh water and replace in plumbing line. Hand tighten
  • unions before restoring power to filter pump
  • May re-use the water acid mixture multiple times
  • Follow chemical manufacturers recommendations when storing or
  • disposing of the water acid solution

OR 95. 96. 97. Cell Cleaning

  • Inspect cell for calcium build-up
      • Non-reversing systems have to be checked weekly!
      • some systemswarning light comes on when cell is dirty
  • Low calcium, balanced pool = less build-up
  • Cleaning Procedure
      • Small amounts:use garden hose, wooden scraper
      • Large amounts:use specialized cell cleaner
        • Always add acid to water
        • Wait for foaming action to stop (5-10 minutes)
        • Rinse cell with hose
        • Dispose of acid properly

98. ProLogic Training 2009 Electronic Chlorine Generator and Multifunction Pool/Spa Control True Cost Effective User Friendly Automation 99. 100. PRO LOGIC

    • PROfessional Series
    • Sense and Dispense module ready
    • AQUA CONNECT Home Automation
    • ColorLogic Generation 4.0
    • Integrated control of new Tristar Energy Solution

101.

  • Heater Priority
    • Gas Heater vs. Heat Pump prioity
  • Additional Group Functionality
    • Now 4 Groups in Total
    • Ability to set different variable speeds within a group
  • Ability to select Low Speed Freeze Protection
  • Ability to select Low Speed for Solar
  • External Interlock for Automatic Pool Covers
  • High Spa Temperature Pump Shutoff
    • Only used when the pump over heats the spa (> 104 )

More about new features. 102. Do you know about

  • Interlock
    • Ensures Filter pump on, valves in pool mode
  • Dimmer Relay
    • For Incandescent lights
  • Remote menus locked
    • Rental properties
  • Multiple chlorinators
    • Larger or commercial pools
  • Flow Monitor
    • Turns pump off after 15 minutes of no flow

103. 104. Sense & Dispense Technology

    • AQL-CHEM Chemistry Sense
      • ORP read and react requires salt
      • pH read only
    • AQL-CHEM2 (AQL-CHEM2-240) pH Dispense
      • Solenoid valve to operate a standard CO 2tank
    • AQL-CHEM-UPG Upgrades any Aqua Logic with AQL-CHEM & PCB
    • AQL-CHEM3-120(AQL-CHEM3-240)
      • Muriatic Acid dispense

105.

    • AQL-COLOR-MODHV *
      • ColorLogic LED Module, High Voltage 120v
    • AQL-COLOR-MODLV*
      • ColorLogic LED Module, Low Voltage 12v
  • PS MODELS ONLY!
  • ecommand (P2), P4, AquaPlus WILL NOT HAVE THIS CAPABILITY

ColorLogic Generation 4.0 Modules 106. Chromaticity Diagram 107. AquaConnect

    • AQ-CO-SERIAL
      • Home Automation Interface Module
      • AMX and Crestron (not Pro4 friendly)
      • Backwards compatible to Aqua Logic software revision2.20
    • AQ-CO-HOMENET
      • The ability to monitor & control via computer

108. OnCommand

  • NO Chlorination
  • 4 Relays (high voltage)
    • Filter Pump (Variable Speed Pump Interface)
    • 2 ndSpeed or Lights
    • Optional 3 rdRelay
      • AQL-RELAY-DC-KT
  • 3 Valve Outputs
  • Built in sub-panel
  • Heater Control
  • Solar Control
  • Wireless remote & antenna
  • 2 Temp. sensors included

109. AquaPlus (P4)

  • Chlorination
    • Up to 40,000 Gallons
  • 4 Relays (high voltage)
    • Filter Pump
    • Lights
    • Aux1
    • Aux2
  • 3 Valve Outputs
    • Pool/Spa suction
    • Pool/Spa return
    • 1 general purpose
  • Built in sub-panel
  • Heater Control
  • Solar Control
  • Wireless Pool/Spa remote

110. ProLogic PS-4

  • Chlorination
    • Up to 40,000 Gallons
  • 4 Relays (high voltage)
    • Filter Pump
    • Lights
    • Aux1
    • Aux2
  • 4 Valves
    • Pool/Spa suction
    • Pool/Spa return
    • 2 general purpose
  • Built in sub-panel
  • Dual Equipment/Heater Control
  • Solar Control
  • Naming Functions
  • Group Capabilities

111. ProLogicPS-8

  • Chlorination
    • Up to 40,000 Gallons
  • 8 Relays (high voltage)
    • Filter Pump
    • Lights
    • Aux1- Aux 6
  • 4 Valves
    • Pool/Spa suction
    • Pool/Spa return
    • 2 general purpose
  • Built in sub panel
  • Dual Equipment/Heater Control
  • Solar Control
  • Naming Functions
  • Group Capabilities

112. ProLogicPS-16

  • Chlorination
    • Up to 40,000 Gallons
  • 8 Relays (high voltage)
    • Filter Pump
    • Lights
    • Aux1- Aux 14
  • 4 Valves
    • Pool/Spa suction
    • Pool/Spa return
    • 2 general purpose
  • Built in sub panel
  • Dual Equipment/Heater Control
  • Solar Control
  • Naming Functions
  • Group Capabilities

113. ProLogic 114. ProLogic Remote Controls

  • New low-profile design
    • Smaller, more compact
  • Available in black and white
  • Aesthetic ring for different wall-mount looks
  • Easy to read, indigo blue backlit LCD screen

115. ProLogic Remote Control New wireless and wired remotes 116. Aqua Pod 117. Hockey Puck

  • AQL2-SS-RF
    • Waterproof
    • Re-skinned
      • New color
      • Updated membrane
      • Now Backlit
    • Basic Control
    • Channel hopping frequency
    • Quick response time
    • Simple & elegant

118. Aqua Logic Remote Compatibility

  • New Remotes
    • AQL2-POD requires AQL2-BASE-RF
      • Aqua Logic 2.60 or higher software
  • Old Puck Remotes
    • GLX-SS-RF ONLY WITH GLX-BASE-RF
      • Original part# AQL-SS-RFONLY WITHAQL-BASE-RF

119.

  • 3-Way Valve
    • 1P (1.5 positive seal)
    • 2P (2 positive seal)
    • 2NP (2 non-positive seal)
  • Actuator
  • Solar sensor
    • 15 foot wire
    • Weatherproof connectors
    • SOLAR KIT

120. AQL-REMOTE-PS-X IN HOUSE REMOTE

  • Wired or Wireless Tabletop
  • Compatible with PS4, PS8, PS16
  • Needs RF Base station required
    • AQL-BASE-RF
  • Controls all Pool/Spa functions
  • Up to 3 remotes

121.

        • Balance Pool Water & Add Salt
        • Mount Power Center
        • Plumb
        • Wire
        • Program
        • Troubleshooting
        • System Startup & Checkout
        • Warranty

ProLogic Installation 122. Mounting

  • Main Unit
    • Near pool equipment
    • Minimum 5 ft from pool
  • Wired Remote Display/Keypad(s)
    • Up to 500 ft from Main Unit
    • Indoors orprotectedoutdoor location
    • Maximum of 3 Display/Keypads
  • Temperature Sensors
    • Water Sensor After filter, before heater
    • Air Sensor Avoid direct sun (used for freeze protection)
    • Solar Sensor required only if solar control is enabled
  • Valve Actuators (Optional)
    • Pool/Spa suction and return valves (valves 1 & 2)
    • Additional General purpose valve (valve 3 on P-4 3and 4 on PS-4 and PS-8)
    • Adjust cams /switch as required

123. Valve Actuator Mounting

  • Standard Position
  • Common inlet/outlet of the valve is in the center
  • Actuator mounted on top of center
  • Other plumbing/mounting configurations may require cam adjustment

124. Plumbing

  • Install Cell/Flow SwitchBeforePool/Spa Return Valve
  • -Aqua Logic Will Ensure Proper Chlorination of Both Pool and Spa
  • 12 Straight PipeBeforeFlow Switch
  • -Cell Counts as Straight Pipe

125. Wiring 126. Sensors Plug in

  • Goldline PC-12 (20 awg)
  • Supplied with 15 wire
  • 10 K ohm @ 77F
  • F
  • Twisted pair
  • Weather tight connections
  • Install before programming
  • 3 supplied
  • Water sensor
    • After Filter before heater
    • Drill 3/8 hole in pipe
    • Install using hose clamp
  • Air sensor
    • Protect from direct sun
  • Solar sensor
    • Solar sensor for roof panels
    • Used in Dual Equipment configurations

127. Integral Sub-Panel Wiring

  • 240VAC, 100A
  • Industry Standard (Intermatic)
  • 8 breaker positions
      • -Single (120V)
      • -Double (240V)
      • -Twin (2 x 120V)
      • -Quad (2 x 120V + 240V)
      • -GFCB
  • Breakers supplied by installer
  • See Installation Manual or label inside door for list of suitable breakers

(New photo) 128. Power

  • Connect 120V, 2A from sub-panel to Aqua Logic Power Center
  • Do NOT Connect to 240V Permanent Damage to Control Will Occur

129. High Voltage Relays

  • Relay ratings:
  • 3HP @ 240V rating / 1.5HP @ 120V
  • 25 Amps
  • Double Pole (breaks both legs of 240V)
  • Industry Standard

130. Installation/Wiring

  • Dimmer Relay
    • Purchased Separately
    • Can ONLY be used on High Voltage incandescent lights(NOTLEDsorHalogen )

Light Neutral 131. AC RELAY

    • Provides another auxiliary relay(s).
    • When the VALVE output is turned on, the RELAY will engage.
    • Installed on unused relay mounting in P-4 or PS-4
    • P4: plug into Valve 3
    • PS-4: plug into Valve 3 and/or 4.
    • Purchased Separately
    • Used to expand a system by utilizing an available valve output.
    • Only available for P-4 and PS-4
    • Identical to standard DC relay
    • 24 VAC coil instead of 24 VDC coil
    • Supplied with 11 black & red wire w/connector

132. Hayward* ED2 Heater Connection * Hayward H-Series Natural Draft Models BO will appear on Heater Display screen 133. Hayward FD Heater Connection 134. Programming

  • Five Main Menus
    • Default
    • Settings
    • Timers
    • Diagnostics
    • Configuration

135. System Startup & Checkout

  • Service Mode
    • Push buttons to turn each output on/off
  • Pool Spa ValvesImportant!
    • Check valve positions in pool, spa, & spillover
    • Adjust switches on actuators to synchronize
    • Adjust cams on actuators if required
  • Heater Operation
  • Valve 3 (Option Valve) Operation
  • Chlorinator Operation

136. Aqua Pod Waterproof, Programmable Remote Taking pool control as far as it can go, right into the water 137. Aqua Pod

  • Waterproof
  • Fully Programmable
  • Hand-held Wireless Remote

138. Product Overview

  • 100% waterproof
  • Rechargeable batteries w/charging stand
  • Floats horizontally
  • Backlit display for easy night-time viewing
  • Full function control of all pool, spa, & other equipment
  • Group Function Capability
  • Salt/Chlorination Control
  • 3 programmable soft keys
  • System Off button
  • Dual equipment compatible 2 Heaters

139. Product Overview Signal Strength Bars Battery Level Indicator Day & Time Pool or Spa Temperature Air Temperature Menu Output Status Soft Keys Navigation Buttons System Off Button 140. Requires

  • AQL2-BASE-RF antenna
    • Increased Power and Range
      • Supports new line of wireless remotes
      • Line of sight up to 500* Ft.
      • Through-walls up to 100* Ft.
      • Frequency hopping
      • 50 ft. extension kit available
  • 2.60 or higher Aqua Logic software
    • Works with Aqua Logic P4/PS-4/PS-8/PS-16
    • Easily identified - cartons marked Aqua Pod compatible

141. AQL2 Base Station 142. Wireless Performance

  • Long Wireless Range (900Mhz)
    • 500 line of sight
    • 100 through walls
  • High Noise Immunity
    • Frequency Hopping Spread Spectrum
    • 50 channel hopping sequence
  • Unique ID ensures independent operation

AQL2-BASE-RF 143.

  • Wireless Base Receiver
    • Convenient knock out
    • Easy plug in connection

Installation/Wiring (AQL2-BASE-RF) 144. Moving a Base Receiver

  • Prior to moving:
    • Verify wall mount wireless remote is mounted vertically.
  • Moving:
    • Mount the Base Receiver to a single gang junction box.
    • Connect a 6 length of conduit to the junction box.
    • Connect a 50 Base Receiver Extension (GLX-BASE-ADAPTER) to the Base Receiver connector.
    • For longer runs, cut the Base Receiver connecting wire and splice in a length of 4 conductor wire.
    • Walk around the house/yard, leaning the junction box against the wall.
    • Try teaching and operating the wireless remote.
    • When the best location is found, permanently mount the Base Receiver at this location.
    • The Base Receiver can be moved up to 300 feet.

145. Operation Same as AquaLogic Controls 146. Charging

  • Battery & Charge Level Indicator
    • 3.7V, Lithium Ion Polymer, rechargeable
    • 5+ years
    • Time between charges depends on usage
    • Level indicator scrolls when charging
    • Level indicator solid when fully charged
    • Level indicator will flash when charge is getting low
    • Battery low, recharge before use is displayed
  • Charging Stand
    • - Supplied with remote

147.

  • Teach wireless needs to be run from Aqua Logic
  • Press + button on local display to start
  • Press and hold any button on the Aqua Pod for 3 seconds

Teach Wireless 148.

  • Sleep: No key press for 60 seconds
  • Wake Up: Press any key, Goldline Controls
    • is displayed

Sleep/Wake Up Mode 149.

  • 4 indicator bars - normal
  • No SignalPress Menu key to try again
  • Last key press not received RF Error

Signal Strength 150. System Shut Off Turns Off ALL outputs 151. Soft Keys To Navigate the Aqua Pod Soft Keys

  • Press the > to scroll to the next set of 3 soft keys
  • Continuous pressing of < will advance to
  • Reset all soft keys
  • 3 programmable buttons
  • ON: Black characters with white background
  • OFF: White characters with black background

152. Soft Keys MENU Select Soft Keys < previousnext > Move to previous/next set of 3 soft keys Move to next Configuration Menu item 153. Map Soft Keys Map Soft Keys Locked > Press BOTH buttons simultaneously for 3 seconds to unlock Move to Soft Key sets 154.

  • Top left name will be blinking
  • Initial name is factory default name (Pool/Spa, Aux 1, etc.)
  • Name for each output is downloaded from Aqua Logic
  • +/- button to scroll thru names + blank (---)
  • > scrolls to next name
  • < scrolls to previous name
  • End of row 2, > causes row 2 & 3 to be displayed, etc.
  • Super chlorinate only available if chlorinator enabled
  • If super chlorinate is available, the factory default is the last button
  • Super chlorinate turns filter pump on and starts chlorination
  • If there are more positions than the buttons, the last
  • x number of positions are blank (---)
  • Soft Key buttons are inactive when programming

Soft Key Mapping Soft Key Set Mapping PS-8 Pool/Spa (PS) Group 1 Pool Filter (FP) Spa Light (LT)Group 2 Gas Heater (H1) Solar Valve (V3) Drain (V4) Spa Jets (A1) Group 3 Blower (A2) Cleaner (A3)Group 4 Group 1 (A4) Group 2 (A5) Superchlor (A6) 155.

    • P-4, 3 sets of 3
      • 7 buttons + super chlorinate
    • PS-4, 3 sets of 3
      • 8 buttons + super chlorinate
    • PS-8, 5 sets of 3
      • 12 buttons + super chlorinate
    • PS-16, 7 sets of 3
      • 20 buttons + super chlorinate

Sets of Soft Keys Group 1 Pool Filter (FP) Spa Light (LT)Group 2 Gas Heater (H1) Solar Valve (V3) Drain (V4) Spa Jets (A1) Group 3 Blower (A2) Cleaner (A3)Group 4 Group 1 (A4) Group 2 (A5) Superchlor (A6)Pool/Spa (PS) 156. Troubleshooting

  • Troubleshoot the same as a standard wireless remote
    • Teach Wireless needs to be run
    • Teach Wireless failed
    • Last Key Press Not Received
    • Base Receiver Not Responding

157. 158. Pro Logic PCB Revisions Why Interim and Final?

  • Pro Logic 3.0
    • Aqua Logic PCB with more memory
    • Sense and Dispense Support added
      • Assigning 3 hp relay for pH dispense required
  • Pro Logic 4.0
    • Rev 4.20
    • New PCB with even more memory
      • Provides support for:
        • Homenet
        • Pick N Mix
        • Other New Features
    • Sense and Dispense support enhanced
      • Dispense relay built into PCB

159. New Pro Logic Final Features

  • Solar capability with Dual Equipment
  • Heater Priority
    • Ability to select which device should be the primary Gas Heater vs. Heat Pump
  • External Interlock Automatic Pool Cover Interface
  • Gen 4 Color Logic light Support
  • Homenet support
  • Pick N Mix support

160. Pool Controls STEP #1 :Pick your Pro Logic Controller P4 PS-4 PS-8 PS-8V PS-16 PS-16V STEP #2: Pick your Options Sense & Dispense (AQL-CHEM) AQ-CO-HOMENET AQL2-POD Turbo Cell(requires P-KIT) 161. Controls Order Guide 162. Aqua Connect HOMENET TM

  • Mini server that plugs into homeowners existing wirelessrouter for home network access
  • Becomes part of home network
  • Interfaces wirelessly to Pro Logic and AQR-PRO
  • Delivers web pages for any home connected web browser: PDA, Tablet, Laptop, internet TV, etc
    • Also links up to Aqua Connect website for away-from-home access, data gathering, email and text message alerts, and ability for continuing enhancements
    • Remote Tech for builders, pool service companies and Hayward/GLC TechService
    • Includes 30 day trial subscription to Aqua Connect Web

163. Aqua Connect TMWebster

  • Aqua Connect at Home
  • Adds Webster a Mini Web Server in the home
  • Requires AQ-CO-WEBSTER

164. Terminal Emulation 165. Aqua Connect TMHomenet

  • Requires AQ-CO-HOMENET
  • Optional web based subscription
  • With Webster & GL Aqua Connect Website, control enabled to any Web access device
  • www.aquaconnectweb.com

166. Aqua Connect TMHomenet

  • Homenet and the service trade
  • Instant alarms via Text Message and Email alerts
  • Homeowner grants access to service guy or service guy owns Homenets, puts on customers property, grants access to homeowner

167. Aqua Connect TMWeb, Human Interface 168. AquaConnect HA

  • Aqua Connect HA is a translator
  • Translates language of Pro Logic to language of Home Automation (RS-485 to RS-232)
  • Any Pro Logic PS model 2.20 or higher

169. Installation Process

  • Builders installs Pro Logic
  • Runs 4 conductor wire from Pro Logic to Home Automation Equipment area
  • Connects Aqua Connect HA to 4 Conductor wire
  • Homeowner contacts systems integrator or contractor who installed Home Automation System
  • Systems integrator or specialty contractor connects Aqua Connect HA to Home Automation System
  • Systems Integrator writes code using our provided commands or installs modules to simplify

170. AquaConnect HA

  • Aqua Connect, Control via Home Automation
    • So far, two ready-made modules are available for Crestron systems.Also, any home automation VAR can use our manual to create their own for any system

171. FAQs

  • Why is it so complicated?
    • The Pro Logic and Home Automation system talk in 2 different languages typically not a language a lay person would understand. Aqua Connect HA translates so they can talk to each other
  • Can it work with any Home Automation System?
    • Yes, the code commands we provide can be adapted to any RS 232 based system either by writing from scratch or using modules.
  • Who has modules?
    • Crestron, ControlWorks. AMX committed to developing one
    • However, remember, even if no modules are available, a systems integrator can always write one from scratch with the commands we provide
  • What level of support can we provide?
    • Typically only equipment problems could be looked at. The actual integration of code commands would need to be handled with engineering and the systems integrator

172. ECommand 4

  • Replaces ECommand
  • Handles Pool/Spa Combo
  • Similar features to P4
  • Variable Speed Pump control with speeds assignable to relays/circuits
  • No chlorinator built in, talks to external Aqua Rite instead
  • Price point equivalent to Sun Touch
  • Sub panel Included
  • Packaged standalone or with Variable Speed Pump
  • Available end of November

173. ECommand 4 compared toSun Touch 174. Pro Logic Accessories 175. System Component AQL-CHEM(Chem Kit/pH & ORP S&D) AQL-CHEM2(CO 2dispense, 120V) AQL-CHEM2-240(CO 2dispense, 240V) AQL-CHEM-UPG(Aqua Logic upgrade) AQL-CHEM3-120(Stenner pump, 120V) AQL-CHEM3-240(Stenner pump, 240V) Sense & Dispense SKUs 176. Pro Logic Software Compatibility Aqua Logic Aqua Rite Pro Logic Rite Pro Ecommand First revision at release 1.00 1.00 3.00 1.00 2.65 Currently shipping September 1, 2008 - 1.40 3.00 1.00 2.66 Picknmix* - 1.50* 4.10* 1.10* - Webster** - - 4.20** 1.20*** - Aqua Connect HA (PS models only) 2.12 - 3.00 - - Variable speed 2.65 - 3.00 - - Heater priority - - 4.00 - - Pool Cover detection - - 4.00 - - Colorlogic 4.0 - - 4.00 - - Sense and Dispense - - 3.00 1.00 - Aqua Pod 2.60 - 3.00 - - HPC2 remote - - - - 2.65 Added 4 thgroup and pump speed to all groups (PS models only) 2.66 - 3.00 1.00 - Gen 2 base station 1.10(P-4)/2.00(PS) - 3.00 - 2.65 177. Variable Speed Key Points to Remember

  • Pro Logic currently supports Talks to the VSC. Talking to the VSC is what allows for adjustment of speeds within the Pro Logic/Aqua Logic menus.
    • 1 VSC if Pool / Spa combo
    • 2 VSC if Pool and Spa Dual
  • 8 total speed settings
    • 4 in the settings menu
    • Custom speeds can be assigned to 4 groups
  • On the Fly speed changes in settings menu
  • Software revs
    • Aqua Logic Rev 2.65 (4 speeds) or higher rev 2.66 (8 speeds)
    • Pro Logic rev 3.0
    • VSC 1.41 or higher, 1.42 is latest production version

178. Total Pool Management Pick N Mix Not Pick N Mix 40,000 Gallon Bundle 179. 180. Total Pool Management Total Pool ManagementConsumer Brochures Total Pool ManagementOrder Guide 181. Aqua Connect Aqua Connect Web Aqua Connect Webster 182. Controls Programs

  • Aqua Connect Programs
  • 1. Pool Service Trade Incentive
    • Spiff for # of new or upgraded Pools to Rite Pro or Pro Logic with Sense & Dispense
  • 2. Consumer Incentive
    • Free Webster and/or subscription for:
      • Upgrade Software, add S&D & Base Station
      • New Complete Control or Chlorinator with Sense & Dispense

Doorknob Hanger Insert/Self Mailer 183. Commercial Installations How big is too big?? 184. 185. Commercial Installations

  • Certifications
    • cUL
    • NSF, CSA
    • PMRA PCP#
  • Chlorine Output
    • Chlorine output printed on nameplate(1.48 lbs/day)
    • Electronic chlorinators should designed re volume and bather load
  • Stabilizer
    • Some Provinces (AB) may not allow Stabilizer
  • ORP/pH Sense & Dispense

186. 187. Commercial Installation--Sizing

  • 1.Best method :determine current daily chlorine usage, divide usage by factor from table below, round up to determine number of Chlorinators required.
  • 0.82Trichlor (stabilized tablets, lbs.)
  • 1.15Calcium Hypochlorite (lbs.)
  • 1.25Dichlor (stabilized granular, lbs.)
  • 7.50Liquid chlorine (Sodium Hypochlorite, lbs.)
  • 0.75Liquid chlorine (Sodium Hypochlorite, gallons)
  • 0.75Chlorine gas (lbs.)
  • example:pool uses 3.0 lbs of tri-chlor.3.00/.82 = 3.654Chlorinators
  • 2.Alternate method : use gallons and bather load
  • Gallons of WaterMaximum BathersUnits Required
  • 0-25,000501
  • 26,000-50,000802
  • 51,000-75,0001003
  • 76,000- 100,0001204
  • 101,000 - 125,0001405
  • 126,000 - 150,0001606
  • 151,000 - 175,0001807
  • 176,000 - 200,0002008
  • Add 1 unit per every 50 extra bathers
  • Commercial Spas:1 Chlorinator per 3,000 gallons .

188. 189. Commercial Installations

  • Aqua Rite is NSF certified, check state requirements
  • Cell installation
    • Install cells on bypass loop
    • Use isolation valves
    • Series or parallel or combination
    • Maximum 5 in series
    • Parallel is best when ORP control is being used (minimizes ORP noise problems)
  • Flow Switch
    • 1 required for each Aqua Rite

190. 191. Sense & Dispense 192. ProLogic w/ Sense & Dispense 193.

  • Continuously senses both pH and O.R.P.
  • Adjusting the salt/chlorinator dispense and pH dispense (CO2 or muriatic acid) on a basis proportional to demand.
  • The kit consists of an electronics flow control cell which houses the O.R.P. and pH probes and provides ideal hydraulic conditions to maximize sensor performance and life.
  • Tested in commercial application over last 7 years via CAT Controllers. (CAT 4000)

Sense & Dispense 194. O.R.P.(Oxidation Reduction Potential)

  • O.R.P.
    • Measure of the oxidizing capacity present in the water rather than chlorine residual PPM
    • Measured in millivolts (650mv) rather than PPM (1 ppm)
    • Chlorine is measured in PPM
  • Free Chlorine (2 components)
    • Hypochlorous acid (HOCl) Sanitizer & Oxidizer
    • Hypochlorite Ion (OCl-) slow acting, weaker component
  • O.R.P. probe
    • Measures the Hypochlorous Acid component
    • Salt Chlorinator makes Hypochlorous acid
    • Maximizes Turbo Cell longevity (generates only when required)

195.

  • O.R.P. is NOT an indication of sanitizer in the water and cannot be converted into a p.p.m. of chlorine equivalent.
    • (Although 650mv is often equated to 1 p.p.m. at a specific ph, stabilizer level, temperature and level of reducers.)
  • O.R.P. is the ratio of the difference betweenALL oxidizersin the water relative toALL reducersin the water. (residual vs. demand)
  • Oxidizers could be chlorine, bromine, ozone, potassium monopersulfate and/or hydrogen peroxide.
  • Reducers are virus', bacteria, algae, ammonia and nitrogen compounds, swimmer waste, phosphates, nitrates, soaps, deodorants & lotions.
  • Example if a pool has 10 ppm chlorine and 9 ppm of reducers, O.R.P. would be low despite a high level of chlorine.If that same pool has 10 ppm chlorine and 0 p.p.m. of reducers, O.R.P. would be high despite same level of chlorine.

196. pH (Potential Hydrogen)

  • Measures ion concentration in the water and translates that value to the familiar pH value, eg. 7.6
  • Measures of the acidity or alkalinity of pool water
    • Greater Hydrogen ion concentration = lower pH (acidic/corrosive)
    • Greater Hydroxyl ion concentration = higher pH (alkaline/scale)

197. pH & ORPworking together

  • Ratio (HOCl) & (OCL-) is determined by pH
  • Typical pH 7.6, free chlorine split 50/50
  • As pH increases, chlorine takes the form of the less effective OCl- chlorine ion.
  • As pH decreases (HOCl) increases
  • At pH 8 only 20% of free chlorine is available in the fast-killing (HOCl) form.
  • Balance is essential

198. The effects of pH on HOCL % 199. Dispense

  • O.R.P. Dispense (automatic)
    • Uses theTurbo Cellto make Hypochlorous acid to raise the O.R.P. level.
  • pH Dispense (optional)
    • Designed to dispenseCO 2(Carbon Dioxide or Muriatic acid to lower the pH.
    • Or capable of feeding acid feed pumps and tanks available in distribution Stenner and Blue/White are most common

200. Dispense Muriatic Acid

  • Most common size is 5 GPD
  • Feed Pumps can be fixed or variable output
  • Limit tank size to 1 gallon per 15k gallons of pool water
  • 4 parts water, 1 part mixture in the tank

201. Dispense - CO 2(Carbon Dioxide)

  • Contained in 20 lb cylinders
  • Tanks and mounts are available Canada wide @ www.Praxair.com
  • Tanks $70.00, Refills $30.00
  • Tanks typically last a season

202. CO2

  • Muriatic (hydrochloric) acid has a pH of 0.1
  • It lowers pH but destroys total alkalinity
  • It is hazardous to transport, handle and store

Muriatic Acid

  • CO2 forms carbonic acid, pH of 6.8
  • Closer to pH neutral, never below 6.8
  • Safe, effective & cost effective
  • Eliminates on-site acid storage & handling

203. Product Overview

  • P/N: AQL-CHEM
  • Mounting Bracket
  • PCB w/enclosure
  • Flow Cell & Plug (1)
  • Shut-Off Valves (3)
  • Probes (2) Special for salt pools
  • 30 feet, 3/8 Black Plastic Tubing
  • 1/4-18 NPT x 3/8 True-Seal connectors (2)
  • Cord Connector & Strain Relief
  • Mounting Hardware
  • Instruction Manual with Mounting Template
  • 3 hp relay and wire harness

Chemistry Sense Kit: Chemistry Retrofit Kit: (includes PCB)

  • P/N: AQL-CHEM - UPG

204. Product Overview

  • P/N: AQL-CHEM2
  • Gas Regulator
  • Solenoid Valve
  • Power Cord
  • Regulator Fitting
  • Pipe Nipple
  • 1/8-27 NPT x 3/8 Tube Fitting (2)
  • Check Valve
  • 15 feet, 3/8 Black Plastic Tubing
  • Instruction Manual
  • 3hp relay , connector, and harness

pH Dispense Kit: 205. Compatability

  • ProLogic rev 3.00 only
  • Aqua Rite Pro
  • Existing Aqua Logics can be retrofitted to Pro logic by replacing PC board.

206. Installation 207. Installation

  • Turn off heater, chemical feeders, pumps, and relieve filtration system pressure.

2.Select a convenient mounting location that will meet the following: A.Allows a combined input and output tubing run of 30 max. B.Near pool equipment, minimum 5 from pool C. Easily accessible to pool/spa operator 3.Securely mount flow cell to a vertical wall.

  • Drill and tap NPT port at a location down-stream of the filter, but
  • up-stream from any chemical injection point.

5.Install tubing connector and run flex tubing to the flow cell input port. 6.Drill and tap NPT port at a location subject to vacuum or reduced pressure 7.Install tubing connector and run flex tubing to the flow cell output port. 8.Cut a 3 length of flex tubing and insert into the sample stream port. 9.Remove pH and ORP sensors from the plastic storage bottles and save bottles and storage fluid for future use (winterization). Thread sensors into flow cell.

  • Connect the pH and ORP cables to the controller as labeled. Due to their
  • specialized material, NEVER cut or splice sensor cables.

208. Electrical

  • Route communications cable from AQL- Chem to Pro Logic and plug into white 4 pin connector just below AQL2-Base connector
  • If AQL-CHEM2 is used, relay in control must be wired for 120 Volts fed out to Pigtail or hard wired receptacle

209. Mount on ProLogic 210. 211. Mount separate from ProLogic

  • accommodate shorter tube runs or difficult mounting surfaces
  • Mounting can be up to 500 away

212. Installation Flow Control

  • To suction Side between pump and 3 way valve that diverts between pool and spa (common line to pool and spa)
  • To return side between heater and chlorinator cell (common line to pool and spa)
  • Test Tap for taking water samples
  • A pressure differential is required to allow clean, untreated water to
  • pass through the flow cell and across the sensors.

213. Install Probes In Flow Cell

  • After tubing connections are made
  • Remove pH and ORP sensors from the plastic storage bottles and save bottles and storage fluid for future use (winterization). Thread sensors into flow cell.
  • Connect the pH and ORP cables to the controller as labeled. Due to their specialized material, NEVER cut or splice sensor cables.
  • Turn pump on, never allow sensors to dry out, should not be left out of water for any length of time

214. Plumbing Diagram 215. Installation Sense Tubing

  • Drilled a 7/16 hole a tap the hole to create threads with a NPT tap
  • NPTdistinction is very important, must be an NPT tap
    • Available at Auto Parts Distributors
      • Lordco
      • NAPA

216. Installation Sense Tubing 217. Installation Dispense Tubing

  • Create plumbing manifolds
  • 2 pipe bushed down to NPT threaded hole
  • Install on the underside of the pipe if possible
    • Allows CO 2more contact time with water to dissolve
  • Recommend this method however top of pipe or side is acceptable

218. Installation Dispense Tubing 219. Relay Configuration

  • P-4 or PS-4 aux 3 is automatically configured as pH feed output.
  • The aux 3 relay normally doesnt exist in these systems. It is included in the AQL-CHEM2 kit and installed by installer.
  • PS-8 or PS-16 any auxiliary can be set up to function as pH dispense output

220. Mount and Strap CO2 tank Important to strap tank to wall for safety such that the tank cant fall or be knocked over 221. Praxair CO2 mounted tank 222. Programming

  • Pro Logic Main Menus:
    • Default Menu shows live pH and ORP values
    • Settings Menu
    • Maintenance Menu (STD, SD, S)
      • Water Status
      • Chemistry Survey Wizard (pH calibration)
      • Clean Sensor Wizard
    • Timers
    • Diagnostic
    • Configuration
      • Chemistry Configuration Wizard

223. Chemistry Configuration Wizard (example) + to access Wizard + or - to toggle between Disabled (default ) & Enabled Adjustable from 7.1 (low) to 7.9 (high)Adjustable from 550mV to 850mV + or - to toggle between AUTO & OFF + or - to toggle between AUTO, Timed Feed, & OFF Chemistry Configuration+ to enter Sensing System: Disabled (+/-) pH reduction Control AUTO sensing (+/-) Chlorine Feed ORP AUTO sensing (+/-) pH Alarm: 7.2 ppm (+/-) ORP Alarm: 700mV (+/-) 224.

  • Sensors must be clean and free of oils, chemical deposits, and contamination in order to function properly.
  • Sensors must be kept wet at all times or permanent damage will result.
  • Sensors will dry out in approximately one hour if left out of water or storage solution.
  • Recommended schedule:
    • Residential at least once per swim season
    • Commercial every 30 days

Maintenance

  • Sensor(s) needs cleaning indications:
    • Slow response to water chemistry changes
    • Increased need to calibrate pH
    • Inconsistent readings

225.

  • Sensor Cleaning:
    • Disconnect sensor BNC connectors from controller
    • Unscrew & remove sensors from flow cell
    • Clean the reference junction (white teflon ring at the bottom of sensor) with a soft tooth brush and regular toothpaste
    • Liquid dishwashing detergent may also be used to remove any oil
    • Rinse with fresh water, replace thread-seal tape, & reinstall sensors

Maintenance

  • Failure Modes:
    • ORP sensor tends to fail LOW = Over-chlorination
    • pH sensor tends to fail HIGH = Reduced pH
  • Sensor needs replacing:
    • Excessive calibration
    • Unstable readings

Troubleshooting 226. Aqua Ritepro 227. AQUA RITEpro

  • features a new look and feel and beTotal Pool Chemistry management and Sense and Dispense technology ready
  • Updated look and feel and improved diagnostics capabilities
  • Replace AQUA RITE control panel with membrane keypad, menu-based LCD interface, and enhanced printed graphics

228. Typical Installation Diagram Acid feed or CO 2pH Control ORP control 229. Electronic Chlorine Generation

  • AquaRite/AquaRite XL
  • No sense & dispense
  • AquaRite Pro
  • Sense & Dispense
  • Digital
  • ProLogic(all new pools)
  • Sense & Dispense capability

230. Sense & Dispense Targets

  • Pools with Automatic Covers
  • Indoor Pools
  • Commercial Hot Tubs or Swim Spas
  • Commercial Pools with multiple generators
  • High-End Swimming Pools
  • Technology innovators (gadget geeks)
  • Professional Service Companies
  • Pool owners that travel

231. Cell Tester 232. 233. 10 things the AquaRite cant fix in Lintlaw 234. Lintlaw Public Pool 235. Lintlaw Recreation 236. Lintlaw residential pools 237. Lintlaw Ingenuity 238. Lintlaw Snowmobile jumps 239. Lintlaw wildlife 240. Lintlaw locals 241. Lintlaw Drinking & Driving 242. Lintlaw Poker Derbies 243. Lintlaw plumbers 244. THANK-YOU 245. 246. 247. 248. Operation

  • Time Clock
    • Three position switch
      • 1= ON
      • Center= AUTO
      • 0= OFF
    • Setting the time clock
      • Set for time of day
      • AM/PM (Check mark @ 2:00)
    • Time settings
      • 24 Hour ring with each lever equaling 15 minutes
        • Out = ON
        • In = OFF
      • Set levers for desired pump run time (multiple cycles OK)

249. Goldline Products

  • UL listed, CUL & PMRA certified, CE & NSF approved.
  • In Ground
    • Aqua Rite Aqua Rite XL
      • North Americas #1 System
    • Mineral Springs TMMS-10, MS-11 (Bioguard)
    • ProLogic Electronic Chlorine Generator pool/Spa Automation
  • Above Ground
    • Aqua Trol (Goldline)
    • Mineral Springs TMMS-20, MS-21, MS-22, MS-23 (Bioguard)

Aqua Rite and Aqua Trol are registered trademarks of Goldline Controls, Inc. Mineral SpringsTMis a trademark of Biolab, Inc.. 250. Warranty 251. How to Become a Service Center ?

  • Attend training and obtain certification
  • Complete Application Form
  • Application Review / Approval
  • Security deposit required for spare parts
  • Initial kits
    • Aqua-Rite(security deposit required)
    • Aqua-Trol(security deposit required)
  • Increasing Inventory requires an additional security deposit.
  • Security deposits will be returned after parts are returned to Goldline.

Service Center Inventory 252. 253. 254. WARRANTY

  • 1 year on accessories & labour coverage
  • 3 years full for all original parts on original installation.
  • 5 year pro-rated original parts
  • Warranty covers defects in material or workmanship
  • Parts
    • Security deposit required for replacement parts
    • Actuators, Relays and Temp Sensors must be purchased
  • Circuit breakers are not covered under warranty

255. Warranty/Service Policy

  • 5 year limited (0, 0, 0, 60, 60%) forALLoriginal parts
  • Coverage period starts withORIGINALinstallation
  • Warranty covers defects in material or workmanship
  • 3 year labor policy for Totally Hayward Dealers.
  • Purchased replacement parts
    • 12 months from date of purchase
  • Exclusions
    • Improper installation, tampering, neglect, abuse, acts of God
    • Water chemistry including low salt conditions
  • Call 888-238-POOLfor Technical Support
  • Or604-730-8687
  • www.goldlinecontrols.com

256. Bromine Generation

  • Add 2% Sodium Bromide Salt(in addition to regular salt)
    • Example:24,000 gal. pool
    • 640 lbs. Salt(Sodium Chloride, NaCl)
    • 12.8 lbsSodium Bromide Salt (NaBr)
  • Chlorine reacts with bromide salt and forms Bromine(Hypobromous acid)
  • Bromine is better for high pH and high temperature
  • Bromamines are effective sanitizers
  • MaintaintotalBromine level of 3.0 5.0 ppm
  • No stabilizer

257.

    • Dry contact
    • DO NOT WIRE HEATER1 or HEATER 2 CONTROL TO 120/240 VAC
    • Refer to Heater Manual for 2-wire remote control (wiring and programming) instructions

Hayward Millivolt* Heater Installation/Wiring * Older model Millivolt; new Models have terminal block 258. Universal FD* Heater Connection * Hayward IDL2 Induced Draft Models

    • Press and hold Mode & Down Arrow buttons for 3 seconds
    • will flash on the heater display
    • Press the Mode button to Pool (same on new FD)

BO