2. Instructor:Dustin Denis Hayward Canada Technical Service
Instructor:Stephen Reed Western Canada Sales/Technical Manager 3.
Wuxi, China 4. 5. 6. Sanitation & Controls GOLDLINE
CONTROLSHAYWARD POOL PRODUCTS 2008 7. AquaRite Training 2011 Its
amazing what a little salt can do to enhance the pool experience 8.
Contents
- Chemistry & Electrolytic Chlorination
- Installation Requirements & Considerations
- Compatible Pool Equipment
9. History
- 1883 Technology discovered
- 1890 First commercial use
- 1908 New Jersey Utility 1 stto use in U.S. for water
- 1970 s technology patented for swimming pools
- 1975 Goldline Controls founded
- 1983 Maine bleach manufacturer uses technology
- 1994 Produced First Chlorine Generator
- 1995 Less Than 1% of US Pools some false starts
- 2002 Over 30% of new pools in N.America
- 2005 Over 70% of new pools in N.America
- 2006 Over 75% Market Share
- 2008 Standard on over 90% of new pools
10. Expectations
- Pool Owner needs educating
-
- Level of salt in salt/chlorine generated pool = 3200 ppm
-
- Level of salt in the ocean (salt water) = 40 000 ppm
- Salespeople need not overstate the facts
-
- Not 100% maintenance free
-
- Compatibility issues with some pool equipment
-
- Chemistry Balance is still very important
-
- Will not reduce ALL use of chemicals
-
- Is not a chlorine alternative It is Chlorine!!!
- Pool Builders need training
- Service techs need troubleshooting training
11. Benefits of Salt/Chlorine Generation Making your swimming
pool easy
- Chlorine is automatically generated when the pump is
running
- Easy to use and adjust one dial adjusts chlorine output
- No need to remember to add chlorine - Automatic
- No more buying, storing, mixing and handling of chlorine
- No chlorine packaging or transporting costs
- Salt only has to be added a few times a year
- Easy to integrate with automation
- Continuous application of chlorine means the pool is always
ready
- Super Chlorinate without handling any chemicals
- Manufacturing a more neutral sanitizer less affect on
balancing
- Pays for Itself in less than three years
- Low electrical operating costs 150 watts
12. Benefits of Salt/Chlorine Generation Making your swimming
pool water better
- Bacteria and algae never have chance to grow
- Slight anti-septic action
- Water has same salinity and pH as the human eye
- No chloramine odour or itch
- No irritated red eyes or dry skin
- Eliminates chlorine high and lows
- Reduces pH bounce because of its neutrality
- No by-products other than salt
13. AquaRite Products
14.
-
-
- Includes plug,unions, and
-
-
- Also includes 10ft bonding cable
15. T-Cell-15, Flow Switch & TEE, T-Cell Unions 16.
T-CELL-15 T-CELL-9 T-CELL-3 GLX-CELL-5 17. Electronic Components
Transformer Rectifiers Electrical Fuse 18. CHEMISTRY 90% of
equipment failure is a direct result of unbalanced water. 19.
REQUIREMENTS FOR A CRYSTAL CLEAR POOL
20. CHLORINE/BROMINE
-
- Algae growth Filtration clog
-
- Sanitizer damage to equipment
-
- Complaint:Chlorine is at 3 ppm and algae is growing
-
- Possible Cause:3 ppm @ 8.4 pH = 0.6 ppm @ 7.4 pH
21. pH
-
- Damages equipmentexchanger & seals
-
- Chlorine inefficiency - overactive
-
- Chlorine inefficiencynot active
-
- Scaling damages equipment
Note: pH is changed by swimmers, rain, algae, chemicals, fill
water 22. TOTAL ALKALINITY MOST IMPORTANT TEST
*Remember to factor stabilizer factor to T.A. reading 23.
CALCIUM HARDNESS
-
- Pull Calcium deck or foundation
-
- Calcium deposits in piping
Note:Satisfies pool waters appetite for minerals 24.
STABILIZER(cyanuric acid or cya)
-
- The sun pulls the chlorine out of the pool very quickly
-
- Chlorine is held in pool too long
-
- Some metals may precipitate
-
- O.R.P. reading fluctuations
-
- Health Inspector concerns
Outdoor chlorine pools only 25. Stabilizer slide needs
updating
- Salt and stabilizer levels tend to drop together
- If you have to add salt then you will have to add
stabilizer
Pounds of Stabilizer (Cyanuric Acid) for 80 ppm 26. Total
Dissolved Solids T.D.S.
- Increased TDS because of salt is of no concern
- T.D.S. Super Chlorinate > Auto
79. Diagnostics
-
- Used with Remote Controls
-
- Changes name displayed on the remote control
80. Diagnostics
81.
-
- Flashes for up to 60 seconds during start up
-
- Solid indicates a flow problem
Error L.E.D.s 82.
Error L.E.D.s 2600 83.
-
- Solid when Cell amperage reaches 8.0
Error L.E.D.s 84.
-
- Flashes every 500 operational hours as a reminder to inspect
the cell
-
- Press and hold the Diagnostic button 3 seconds to reset
Error L.E.D.s 85. 86. Troubleshooting/Electrical 87. Electronic
Components PCB revision Transformer Rectifiers Jumpers for rev G
PCB only (located under Display PCB) -Master/Slave - T-Cell-5/15
New 20 Amp Fuse Remote ControlConnector 88. 24VAC Transformer 24
VACOutput 120/240 VAC input 89. 22-33 VDC Transformer 24 VACOutput
120/240 VAC input 90. Top 5 Things to Remember
- Ensure System is installed properly.
- Ensure Pool water is balanced
- Check Error L.E.D.s & Ensure cell is clean!
- Check manual and troubleshooting Charts in Field Guide
- Call Technical service for assistance
91. Maintenance 92. Turbo Cell MaintenanceTURN POWER OFF Turn
off the filter pump and input power to control. DISCONNECT CELL
CABLE Open cover and unplug the cell cable from the controlREMOVE
CELL FROM POOL PLUMBING Remove the cell from the pool plumbing by
loosening both unions with your hands.Never tighten or loosen
unions with tools.INSPECT CELL FOR CALCIUM DEPOSITS Inspect for
white deposits on the plates inside of the cell and around studs.If
no deposits are found (Fig. 4A), the cell does not require cleaning
and can be re-installed. Reverse steps 1-3. 2 93. Turbo Cell
MaintenanceSPRAY CELL WITH HIGH PRESSURESpray high pressure water
from a garden hose into one end of the cell and then the other end.
The cell deposits should now be removed, re-install by reversing
steps 1-3. If the deposits cannot be removed by spraying, go to
step 6. 94. Turbo Cell Maintenance
- SOAK IN WATER & MURIATIC ACID SOLUTION
- 2 parts water, 1 part muriatic acid
- ALWAYS ADD ACID TO WATER, NEVER WATER TO ACID .
- Let the water acid mixture remain in the cell until the foaming
action stops
- (typically 5 to 15 minutes)
- Once the foaming action stops, empty the cell
- Re-inspect cell. Repeat cleaning procedure if necessary
- Rinse cell with fresh water and replace in plumbing line. Hand
tighten
- unions before restoring power to filter pump
- May re-use the water acid mixture multiple times
- Follow chemical manufacturers recommendations when storing
or
- disposing of the water acid solution
OR 95. 96. 97. Cell Cleaning
- Inspect cell for calcium build-up
-
-
- Non-reversing systems have to be checked weekly!
-
-
- some systemswarning light comes on when cell is dirty
- Low calcium, balanced pool = less build-up
-
-
- Small amounts:use garden hose, wooden scraper
-
-
- Large amounts:use specialized cell cleaner
-
-
-
- Wait for foaming action to stop (5-10 minutes)
98. ProLogic Training 2009 Electronic Chlorine Generator and
Multifunction Pool/Spa Control True Cost Effective User Friendly
Automation 99. 100. PRO LOGIC
-
- Sense and Dispense module ready
-
- AQUA CONNECT Home Automation
-
- ColorLogic Generation 4.0
-
- Integrated control of new Tristar Energy Solution
101.
-
- Gas Heater vs. Heat Pump prioity
- Additional Group Functionality
-
- Ability to set different variable speeds within a group
- Ability to select Low Speed Freeze Protection
- Ability to select Low Speed for Solar
- External Interlock for Automatic Pool Covers
- High Spa Temperature Pump Shutoff
-
- Only used when the pump over heats the spa (> 104 )
More about new features. 102. Do you know about
-
- Ensures Filter pump on, valves in pool mode
-
- Larger or commercial pools
-
- Turns pump off after 15 minutes of no flow
103. 104. Sense & Dispense Technology
-
-
- ORP read and react requires salt
-
- AQL-CHEM2 (AQL-CHEM2-240) pH Dispense
-
-
- Solenoid valve to operate a standard CO 2tank
-
- AQL-CHEM-UPG Upgrades any Aqua Logic with AQL-CHEM &
PCB
-
- AQL-CHEM3-120(AQL-CHEM3-240)
105.
-
-
- ColorLogic LED Module, High Voltage 120v
-
-
- ColorLogic LED Module, Low Voltage 12v
- ecommand (P2), P4, AquaPlus WILL NOT HAVE THIS CAPABILITY
ColorLogic Generation 4.0 Modules 106. Chromaticity Diagram 107.
AquaConnect
-
-
- Home Automation Interface Module
-
-
- AMX and Crestron (not Pro4 friendly)
-
-
- Backwards compatible to Aqua Logic software revision2.20
-
-
- The ability to monitor & control via computer
108. OnCommand
-
- Filter Pump (Variable Speed Pump Interface)
- Wireless remote & antenna
109. AquaPlus (P4)
110. ProLogic PS-4
- Dual Equipment/Heater Control
111. ProLogicPS-8
- Dual Equipment/Heater Control
112. ProLogicPS-16
- Dual Equipment/Heater Control
113. ProLogic 114. ProLogic Remote Controls
- Available in black and white
- Aesthetic ring for different wall-mount looks
- Easy to read, indigo blue backlit LCD screen
115. ProLogic Remote Control New wireless and wired remotes 116.
Aqua Pod 117. Hockey Puck
-
- Channel hopping frequency
118. Aqua Logic Remote Compatibility
-
- AQL2-POD requires AQL2-BASE-RF
-
-
- Aqua Logic 2.60 or higher software
-
- GLX-SS-RF ONLY WITH GLX-BASE-RF
-
-
- Original part# AQL-SS-RFONLY WITHAQL-BASE-RF
119.
-
- 2NP (2 non-positive seal)
120. AQL-REMOTE-PS-X IN HOUSE REMOTE
- Wired or Wireless Tabletop
- Compatible with PS4, PS8, PS16
- Needs RF Base station required
- Controls all Pool/Spa functions
121.
-
-
-
- Balance Pool Water & Add Salt
-
-
-
- System Startup & Checkout
ProLogic Installation 122. Mounting
- Wired Remote Display/Keypad(s)
-
- Up to 500 ft from Main Unit
-
- Indoors orprotectedoutdoor location
-
- Maximum of 3 Display/Keypads
-
- Water Sensor After filter, before heater
-
- Air Sensor Avoid direct sun (used for freeze protection)
-
- Solar Sensor required only if solar control is enabled
- Valve Actuators (Optional)
-
- Pool/Spa suction and return valves (valves 1 & 2)
-
- Additional General purpose valve (valve 3 on P-4 3and 4 on PS-4
and PS-8)
-
- Adjust cams /switch as required
123. Valve Actuator Mounting
- Common inlet/outlet of the valve is in the center
- Actuator mounted on top of center
- Other plumbing/mounting configurations may require cam
adjustment
124. Plumbing
- Install Cell/Flow SwitchBeforePool/Spa Return Valve
- -Aqua Logic Will Ensure Proper Chlorination of Both Pool and
Spa
- 12 Straight PipeBeforeFlow Switch
- -Cell Counts as Straight Pipe
125. Wiring 126. Sensors Plug in
- Weather tight connections
- Install before programming
-
- After Filter before heater
-
- Solar sensor for roof panels
-
- Used in Dual Equipment configurations
127. Integral Sub-Panel Wiring
- Industry Standard (Intermatic)
- Breakers supplied by installer
- See Installation Manual or label inside door for list of
suitable breakers
(New photo) 128. Power
- Connect 120V, 2A from sub-panel to Aqua Logic Power Center
- Do NOT Connect to 240V Permanent Damage to Control Will
Occur
129. High Voltage Relays
- 3HP @ 240V rating / 1.5HP @ 120V
- Double Pole (breaks both legs of 240V)
130. Installation/Wiring
-
- Can ONLY be used on High Voltage incandescent
lights(NOTLEDsorHalogen )
Light Neutral 131. AC RELAY
-
- Provides another auxiliary relay(s).
-
- When the VALVE output is turned on, the RELAY will engage.
-
- Installed on unused relay mounting in P-4 or PS-4
-
- PS-4: plug into Valve 3 and/or 4.
-
- Used to expand a system by utilizing an available valve
output.
-
- Only available for P-4 and PS-4
-
- Identical to standard DC relay
-
- 24 VAC coil instead of 24 VDC coil
-
- Supplied with 11 black & red wire w/connector
132. Hayward* ED2 Heater Connection * Hayward H-Series Natural
Draft Models BO will appear on Heater Display screen 133. Hayward
FD Heater Connection 134. Programming
135. System Startup & Checkout
-
- Push buttons to turn each output on/off
- Pool Spa ValvesImportant!
-
- Check valve positions in pool, spa, & spillover
-
- Adjust switches on actuators to synchronize
-
- Adjust cams on actuators if required
- Valve 3 (Option Valve) Operation
136. Aqua Pod Waterproof, Programmable Remote Taking pool
control as far as it can go, right into the water 137. Aqua Pod
- Hand-held Wireless Remote
138. Product Overview
- Rechargeable batteries w/charging stand
- Backlit display for easy night-time viewing
- Full function control of all pool, spa, & other
equipment
- Group Function Capability
- Salt/Chlorination Control
- Dual equipment compatible 2 Heaters
139. Product Overview Signal Strength Bars Battery Level
Indicator Day & Time Pool or Spa Temperature Air Temperature
Menu Output Status Soft Keys Navigation Buttons System Off Button
140. Requires
-
- Increased Power and Range
-
-
- Supports new line of wireless remotes
-
-
- Line of sight up to 500* Ft.
-
-
- Through-walls up to 100* Ft.
-
-
- 50 ft. extension kit available
- 2.60 or higher Aqua Logic software
-
- Works with Aqua Logic P4/PS-4/PS-8/PS-16
-
- Easily identified - cartons marked Aqua Pod compatible
141. AQL2 Base Station 142. Wireless Performance
- Long Wireless Range (900Mhz)
-
- Frequency Hopping Spread Spectrum
-
- 50 channel hopping sequence
- Unique ID ensures independent operation
AQL2-BASE-RF 143.
Installation/Wiring (AQL2-BASE-RF) 144. Moving a Base
Receiver
-
- Verify wall mount wireless remote is mounted vertically.
-
- Mount the Base Receiver to a single gang junction box.
-
- Connect a 6 length of conduit to the junction box.
-
- Connect a 50 Base Receiver Extension (GLX-BASE-ADAPTER) to the
Base Receiver connector.
-
- For longer runs, cut the Base Receiver connecting wire and
splice in a length of 4 conductor wire.
-
- Walk around the house/yard, leaning the junction box against
the wall.
-
- Try teaching and operating the wireless remote.
-
- When the best location is found, permanently mount the Base
Receiver at this location.
-
- The Base Receiver can be moved up to 300 feet.
145. Operation Same as AquaLogic Controls 146. Charging
- Battery & Charge Level Indicator
-
- 3.7V, Lithium Ion Polymer, rechargeable
-
- Time between charges depends on usage
-
- Level indicator scrolls when charging
-
- Level indicator solid when fully charged
-
- Level indicator will flash when charge is getting low
-
- Battery low, recharge before use is displayed
147.
- Teach wireless needs to be run from Aqua Logic
- Press + button on local display to start
- Press and hold any button on the Aqua Pod for 3 seconds
Teach Wireless 148.
- Sleep: No key press for 60 seconds
- Wake Up: Press any key, Goldline Controls
Sleep/Wake Up Mode 149.
- 4 indicator bars - normal
- No SignalPress Menu key to try again
- Last key press not received RF Error
Signal Strength 150. System Shut Off Turns Off ALL outputs 151.
Soft Keys To Navigate the Aqua Pod Soft Keys
- Press the > to scroll to the next set of 3 soft keys
- Continuous pressing of < will advance to
- ON: Black characters with white background
- OFF: White characters with black background
152. Soft Keys MENU Select Soft Keys < previousnext > Move
to previous/next set of 3 soft keys Move to next Configuration Menu
item 153. Map Soft Keys Map Soft Keys Locked > Press BOTH
buttons simultaneously for 3 seconds to unlock Move to Soft Key
sets 154.
- Top left name will be blinking
- Initial name is factory default name (Pool/Spa, Aux 1,
etc.)
- Name for each output is downloaded from Aqua Logic
- +/- button to scroll thru names + blank (---)
- < scrolls to previous name
- End of row 2, > causes row 2 & 3 to be displayed,
etc.
- Super chlorinate only available if chlorinator enabled
- If super chlorinate is available, the factory default is the
last button
- Super chlorinate turns filter pump on and starts
chlorination
- If there are more positions than the buttons, the last
- x number of positions are blank (---)
- Soft Key buttons are inactive when programming
Soft Key Mapping Soft Key Set Mapping PS-8 Pool/Spa (PS) Group 1
Pool Filter (FP) Spa Light (LT)Group 2 Gas Heater (H1) Solar Valve
(V3) Drain (V4) Spa Jets (A1) Group 3 Blower (A2) Cleaner (A3)Group
4 Group 1 (A4) Group 2 (A5) Superchlor (A6) 155.
-
-
- 7 buttons + super chlorinate
-
-
- 8 buttons + super chlorinate
-
-
- 12 buttons + super chlorinate
-
-
- 20 buttons + super chlorinate
Sets of Soft Keys Group 1 Pool Filter (FP) Spa Light (LT)Group 2
Gas Heater (H1) Solar Valve (V3) Drain (V4) Spa Jets (A1) Group 3
Blower (A2) Cleaner (A3)Group 4 Group 1 (A4) Group 2 (A5)
Superchlor (A6)Pool/Spa (PS) 156. Troubleshooting
- Troubleshoot the same as a standard wireless remote
-
- Teach Wireless needs to be run
-
- Last Key Press Not Received
-
- Base Receiver Not Responding
157. 158. Pro Logic PCB Revisions Why Interim and Final?
-
- Aqua Logic PCB with more memory
-
- Sense and Dispense Support added
-
-
- Assigning 3 hp relay for pH dispense required
-
- New PCB with even more memory
-
- Sense and Dispense support enhanced
-
-
- Dispense relay built into PCB
159. New Pro Logic Final Features
- Solar capability with Dual Equipment
-
- Ability to select which device should be the primary Gas Heater
vs. Heat Pump
- External Interlock Automatic Pool Cover Interface
- Gen 4 Color Logic light Support
160. Pool Controls STEP #1 :Pick your Pro Logic Controller P4
PS-4 PS-8 PS-8V PS-16 PS-16V STEP #2: Pick your Options Sense &
Dispense (AQL-CHEM) AQ-CO-HOMENET AQL2-POD Turbo Cell(requires
P-KIT) 161. Controls Order Guide 162. Aqua Connect HOMENET TM
- Mini server that plugs into homeowners existing wirelessrouter
for home network access
- Becomes part of home network
- Interfaces wirelessly to Pro Logic and AQR-PRO
- Delivers web pages for any home connected web browser: PDA,
Tablet, Laptop, internet TV, etc
-
- Also links up to Aqua Connect website for away-from-home
access, data gathering, email and text message alerts, and ability
for continuing enhancements
-
- Remote Tech for builders, pool service companies and
Hayward/GLC TechService
-
- Includes 30 day trial subscription to Aqua Connect Web
163. Aqua Connect TMWebster
- Adds Webster a Mini Web Server in the home
164. Terminal Emulation 165. Aqua Connect TMHomenet
- Optional web based subscription
- With Webster & GL Aqua Connect Website, control enabled to
any Web access device
166. Aqua Connect TMHomenet
- Homenet and the service trade
- Instant alarms via Text Message and Email alerts
- Homeowner grants access to service guy or service guy owns
Homenets, puts on customers property, grants access to
homeowner
167. Aqua Connect TMWeb, Human Interface 168. AquaConnect HA
- Aqua Connect HA is a translator
- Translates language of Pro Logic to language of Home Automation
(RS-485 to RS-232)
- Any Pro Logic PS model 2.20 or higher
169. Installation Process
- Builders installs Pro Logic
- Runs 4 conductor wire from Pro Logic to Home Automation
Equipment area
- Connects Aqua Connect HA to 4 Conductor wire
- Homeowner contacts systems integrator or contractor who
installed Home Automation System
- Systems integrator or specialty contractor connects Aqua
Connect HA to Home Automation System
- Systems Integrator writes code using our provided commands or
installs modules to simplify
170. AquaConnect HA
- Aqua Connect, Control via Home Automation
-
- So far, two ready-made modules are available for Crestron
systems.Also, any home automation VAR can use our manual to create
their own for any system
171. FAQs
- Why is it so complicated?
-
- The Pro Logic and Home Automation system talk in 2 different
languages typically not a language a lay person would understand.
Aqua Connect HA translates so they can talk to each other
- Can it work with any Home Automation System?
-
- Yes, the code commands we provide can be adapted to any RS 232
based system either by writing from scratch or using modules.
-
- Crestron, ControlWorks. AMX committed to developing one
-
- However, remember, even if no modules are available, a systems
integrator can always write one from scratch with the commands we
provide
- What level of support can we provide?
-
- Typically only equipment problems could be looked at. The
actual integration of code commands would need to be handled with
engineering and the systems integrator
172. ECommand 4
- Variable Speed Pump control with speeds assignable to
relays/circuits
- No chlorinator built in, talks to external Aqua Rite
instead
- Price point equivalent to Sun Touch
- Packaged standalone or with Variable Speed Pump
- Available end of November
173. ECommand 4 compared toSun Touch 174. Pro Logic Accessories
175. System Component AQL-CHEM(Chem Kit/pH & ORP S&D)
AQL-CHEM2(CO 2dispense, 120V) AQL-CHEM2-240(CO 2dispense, 240V)
AQL-CHEM-UPG(Aqua Logic upgrade) AQL-CHEM3-120(Stenner pump, 120V)
AQL-CHEM3-240(Stenner pump, 240V) Sense & Dispense SKUs 176.
Pro Logic Software Compatibility Aqua Logic Aqua Rite Pro Logic
Rite Pro Ecommand First revision at release 1.00 1.00 3.00 1.00
2.65 Currently shipping September 1, 2008 - 1.40 3.00 1.00 2.66
Picknmix* - 1.50* 4.10* 1.10* - Webster** - - 4.20** 1.20*** - Aqua
Connect HA (PS models only) 2.12 - 3.00 - - Variable speed 2.65 -
3.00 - - Heater priority - - 4.00 - - Pool Cover detection - - 4.00
- - Colorlogic 4.0 - - 4.00 - - Sense and Dispense - - 3.00 1.00 -
Aqua Pod 2.60 - 3.00 - - HPC2 remote - - - - 2.65 Added 4 thgroup
and pump speed to all groups (PS models only) 2.66 - 3.00 1.00 -
Gen 2 base station 1.10(P-4)/2.00(PS) - 3.00 - 2.65 177. Variable
Speed Key Points to Remember
- Pro Logic currently supports Talks to the VSC. Talking to the
VSC is what allows for adjustment of speeds within the Pro
Logic/Aqua Logic menus.
-
- 1 VSC if Pool / Spa combo
-
- 2 VSC if Pool and Spa Dual
-
- Custom speeds can be assigned to 4 groups
- On the Fly speed changes in settings menu
-
- Aqua Logic Rev 2.65 (4 speeds) or higher rev 2.66 (8
speeds)
-
- VSC 1.41 or higher, 1.42 is latest production version
178. Total Pool Management Pick N Mix Not Pick N Mix 40,000
Gallon Bundle 179. 180. Total Pool Management Total Pool
ManagementConsumer Brochures Total Pool ManagementOrder Guide 181.
Aqua Connect Aqua Connect Web Aqua Connect Webster 182. Controls
Programs
- 1. Pool Service Trade Incentive
-
- Spiff for # of new or upgraded Pools to Rite Pro or Pro Logic
with Sense & Dispense
-
- Free Webster and/or subscription for:
-
-
- Upgrade Software, add S&D & Base Station
-
-
- New Complete Control or Chlorinator with Sense &
Dispense
Doorknob Hanger Insert/Self Mailer 183. Commercial Installations
How big is too big?? 184. 185. Commercial Installations
-
- Chlorine output printed on nameplate(1.48 lbs/day)
-
- Electronic chlorinators should designed re volume and bather
load
-
- Some Provinces (AB) may not allow Stabilizer
186. 187. Commercial Installation--Sizing
- 1.Best method :determine current daily chlorine usage, divide
usage by factor from table below, round up to determine number of
Chlorinators required.
- 0.82Trichlor (stabilized tablets, lbs.)
- 1.15Calcium Hypochlorite (lbs.)
- 1.25Dichlor (stabilized granular, lbs.)
- 7.50Liquid chlorine (Sodium Hypochlorite, lbs.)
- 0.75Liquid chlorine (Sodium Hypochlorite, gallons)
- example:pool uses 3.0 lbs of tri-chlor.3.00/.82 =
3.654Chlorinators
- 2.Alternate method : use gallons and bather load
- Gallons of WaterMaximum BathersUnits Required
- Add 1 unit per every 50 extra bathers
- Commercial Spas:1 Chlorinator per 3,000 gallons .
188. 189. Commercial Installations
- Aqua Rite is NSF certified, check state requirements
-
- Install cells on bypass loop
-
- Series or parallel or combination
-
- Parallel is best when ORP control is being used (minimizes ORP
noise problems)
-
- 1 required for each Aqua Rite
190. 191. Sense & Dispense 192. ProLogic w/ Sense &
Dispense 193.
- Continuously senses both pH and O.R.P.
- Adjusting the salt/chlorinator dispense and pH dispense (CO2 or
muriatic acid) on a basis proportional to demand.
- The kit consists of an electronics flow control cell which
houses the O.R.P. and pH probes and provides ideal hydraulic
conditions to maximize sensor performance and life.
- Tested in commercial application over last 7 years via CAT
Controllers. (CAT 4000)
Sense & Dispense 194. O.R.P.(Oxidation Reduction
Potential)
-
- Measure of the oxidizing capacity present in the water rather
than chlorine residual PPM
-
- Measured in millivolts (650mv) rather than PPM (1 ppm)
-
- Chlorine is measured in PPM
- Free Chlorine (2 components)
-
- Hypochlorous acid (HOCl) Sanitizer & Oxidizer
-
- Hypochlorite Ion (OCl-) slow acting, weaker component
-
- Measures the Hypochlorous Acid component
-
- Salt Chlorinator makes Hypochlorous acid
-
- Maximizes Turbo Cell longevity (generates only when
required)
195.
- O.R.P. is NOT an indication of sanitizer in the water and
cannot be converted into a p.p.m. of chlorine equivalent.
-
- (Although 650mv is often equated to 1 p.p.m. at a specific ph,
stabilizer level, temperature and level of reducers.)
- O.R.P. is the ratio of the difference betweenALL oxidizersin
the water relative toALL reducersin the water. (residual vs.
demand)
- Oxidizers could be chlorine, bromine, ozone, potassium
monopersulfate and/or hydrogen peroxide.
- Reducers are virus', bacteria, algae, ammonia and nitrogen
compounds, swimmer waste, phosphates, nitrates, soaps, deodorants
& lotions.
- Example if a pool has 10 ppm chlorine and 9 ppm of reducers,
O.R.P. would be low despite a high level of chlorine.If that same
pool has 10 ppm chlorine and 0 p.p.m. of reducers, O.R.P. would be
high despite same level of chlorine.
196. pH (Potential Hydrogen)
- Measures ion concentration in the water and translates that
value to the familiar pH value, eg. 7.6
- Measures of the acidity or alkalinity of pool water
-
- Greater Hydrogen ion concentration = lower pH
(acidic/corrosive)
-
- Greater Hydroxyl ion concentration = higher pH
(alkaline/scale)
197. pH & ORPworking together
- Ratio (HOCl) & (OCL-) is determined by pH
- Typical pH 7.6, free chlorine split 50/50
- As pH increases, chlorine takes the form of the less effective
OCl- chlorine ion.
- As pH decreases (HOCl) increases
- At pH 8 only 20% of free chlorine is available in the
fast-killing (HOCl) form.
198. The effects of pH on HOCL % 199. Dispense
- O.R.P. Dispense (automatic)
-
- Uses theTurbo Cellto make Hypochlorous acid to raise the O.R.P.
level.
-
- Designed to dispenseCO 2(Carbon Dioxide or Muriatic acid to
lower the pH.
-
- Or capable of feeding acid feed pumps and tanks available in
distribution Stenner and Blue/White are most common
200. Dispense Muriatic Acid
- Most common size is 5 GPD
- Feed Pumps can be fixed or variable output
- Limit tank size to 1 gallon per 15k gallons of pool water
- 4 parts water, 1 part mixture in the tank
201. Dispense - CO 2(Carbon Dioxide)
- Contained in 20 lb cylinders
- Tanks and mounts are available Canada wide @
www.Praxair.com
- Tanks $70.00, Refills $30.00
- Tanks typically last a season
202. CO2
- Muriatic (hydrochloric) acid has a pH of 0.1
- It lowers pH but destroys total alkalinity
- It is hazardous to transport, handle and store
Muriatic Acid
- CO2 forms carbonic acid, pH of 6.8
- Closer to pH neutral, never below 6.8
- Safe, effective & cost effective
- Eliminates on-site acid storage & handling
203. Product Overview
- Probes (2) Special for salt pools
- 30 feet, 3/8 Black Plastic Tubing
- 1/4-18 NPT x 3/8 True-Seal connectors (2)
- Cord Connector & Strain Relief
- Instruction Manual with Mounting Template
- 3 hp relay and wire harness
Chemistry Sense Kit: Chemistry Retrofit Kit: (includes PCB)
204. Product Overview
- 1/8-27 NPT x 3/8 Tube Fitting (2)
- 15 feet, 3/8 Black Plastic Tubing
- 3hp relay , connector, and harness
pH Dispense Kit: 205. Compatability
- Existing Aqua Logics can be retrofitted to Pro logic by
replacing PC board.
206. Installation 207. Installation
- Turn off heater, chemical feeders, pumps, and relieve
filtration system pressure.
2.Select a convenient mounting location that will meet the
following: A.Allows a combined input and output tubing run of 30
max. B.Near pool equipment, minimum 5 from pool C. Easily
accessible to pool/spa operator 3.Securely mount flow cell to a
vertical wall.
- Drill and tap NPT port at a location down-stream of the filter,
but
- up-stream from any chemical injection point.
5.Install tubing connector and run flex tubing to the flow cell
input port. 6.Drill and tap NPT port at a location subject to
vacuum or reduced pressure 7.Install tubing connector and run flex
tubing to the flow cell output port. 8.Cut a 3 length of flex
tubing and insert into the sample stream port. 9.Remove pH and ORP
sensors from the plastic storage bottles and save bottles and
storage fluid for future use (winterization). Thread sensors into
flow cell.
- Connect the pH and ORP cables to the controller as labeled. Due
to their
- specialized material, NEVER cut or splice sensor cables.
208. Electrical
- Route communications cable from AQL- Chem to Pro Logic and plug
into white 4 pin connector just below AQL2-Base connector
- If AQL-CHEM2 is used, relay in control must be wired for 120
Volts fed out to Pigtail or hard wired receptacle
209. Mount on ProLogic 210. 211. Mount separate from
ProLogic
- accommodate shorter tube runs or difficult mounting
surfaces
- Mounting can be up to 500 away
212. Installation Flow Control
- To suction Side between pump and 3 way valve that diverts
between pool and spa (common line to pool and spa)
- To return side between heater and chlorinator cell (common line
to pool and spa)
- Test Tap for taking water samples
- A pressure differential is required to allow clean, untreated
water to
- pass through the flow cell and across the sensors.
213. Install Probes In Flow Cell
- After tubing connections are made
- Remove pH and ORP sensors from the plastic storage bottles and
save bottles and storage fluid for future use (winterization).
Thread sensors into flow cell.
- Connect the pH and ORP cables to the controller as labeled. Due
to their specialized material, NEVER cut or splice sensor
cables.
- Turn pump on, never allow sensors to dry out, should not be
left out of water for any length of time
214. Plumbing Diagram 215. Installation Sense Tubing
- Drilled a 7/16 hole a tap the hole to create threads with a NPT
tap
- NPTdistinction is very important, must be an NPT tap
-
- Available at Auto Parts Distributors
216. Installation Sense Tubing 217. Installation Dispense
Tubing
- Create plumbing manifolds
- 2 pipe bushed down to NPT threaded hole
- Install on the underside of the pipe if possible
-
- Allows CO 2more contact time with water to dissolve
- Recommend this method however top of pipe or side is
acceptable
218. Installation Dispense Tubing 219. Relay Configuration
- P-4 or PS-4 aux 3 is automatically configured as pH feed
output.
- The aux 3 relay normally doesnt exist in these systems. It is
included in the AQL-CHEM2 kit and installed by installer.
- PS-8 or PS-16 any auxiliary can be set up to function as pH
dispense output
220. Mount and Strap CO2 tank Important to strap tank to wall
for safety such that the tank cant fall or be knocked over 221.
Praxair CO2 mounted tank 222. Programming
-
- Default Menu shows live pH and ORP values
-
- Maintenance Menu (STD, SD, S)
-
-
- Chemistry Survey Wizard (pH calibration)
-
-
- Chemistry Configuration Wizard
223. Chemistry Configuration Wizard (example) + to access Wizard
+ or - to toggle between Disabled (default ) & Enabled
Adjustable from 7.1 (low) to 7.9 (high)Adjustable from 550mV to
850mV + or - to toggle between AUTO & OFF + or - to toggle
between AUTO, Timed Feed, & OFF Chemistry Configuration+ to
enter Sensing System: Disabled (+/-) pH reduction Control AUTO
sensing (+/-) Chlorine Feed ORP AUTO sensing (+/-) pH Alarm: 7.2
ppm (+/-) ORP Alarm: 700mV (+/-) 224.
- Sensors must be clean and free of oils, chemical deposits, and
contamination in order to function properly.
- Sensors must be kept wet at all times or permanent damage will
result.
- Sensors will dry out in approximately one hour if left out of
water or storage solution.
-
- Residential at least once per swim season
Maintenance
- Sensor(s) needs cleaning indications:
-
- Slow response to water chemistry changes
-
- Increased need to calibrate pH
225.
-
- Disconnect sensor BNC connectors from controller
-
- Unscrew & remove sensors from flow cell
-
- Clean the reference junction (white teflon ring at the bottom
of sensor) with a soft tooth brush and regular toothpaste
-
- Liquid dishwashing detergent may also be used to remove any
oil
-
- Rinse with fresh water, replace thread-seal tape, &
reinstall sensors
Maintenance
-
- ORP sensor tends to fail LOW = Over-chlorination
-
- pH sensor tends to fail HIGH = Reduced pH
Troubleshooting 226. Aqua Ritepro 227. AQUA RITEpro
- features a new look and feel and beTotal Pool Chemistry
management and Sense and Dispense technology ready
- Updated look and feel and improved diagnostics
capabilities
- Replace AQUA RITE control panel with membrane keypad,
menu-based LCD interface, and enhanced printed graphics
228. Typical Installation Diagram Acid feed or CO 2pH Control
ORP control 229. Electronic Chlorine Generation
- Sense & Dispense capability
230. Sense & Dispense Targets
- Pools with Automatic Covers
- Commercial Hot Tubs or Swim Spas
- Commercial Pools with multiple generators
- Technology innovators (gadget geeks)
- Professional Service Companies
231. Cell Tester 232. 233. 10 things the AquaRite cant fix in
Lintlaw 234. Lintlaw Public Pool 235. Lintlaw Recreation 236.
Lintlaw residential pools 237. Lintlaw Ingenuity 238. Lintlaw
Snowmobile jumps 239. Lintlaw wildlife 240. Lintlaw locals 241.
Lintlaw Drinking & Driving 242. Lintlaw Poker Derbies 243.
Lintlaw plumbers 244. THANK-YOU 245. 246. 247. 248. Operation
-
-
- AM/PM (Check mark @ 2:00)
-
-
- 24 Hour ring with each lever equaling 15 minutes
-
-
- Set levers for desired pump run time (multiple cycles OK)
249. Goldline Products
- UL listed, CUL & PMRA certified, CE & NSF
approved.
-
- Mineral Springs TMMS-10, MS-11 (Bioguard)
-
- ProLogic Electronic Chlorine Generator pool/Spa Automation
-
- Mineral Springs TMMS-20, MS-21, MS-22, MS-23 (Bioguard)
Aqua Rite and Aqua Trol are registered trademarks of Goldline
Controls, Inc. Mineral SpringsTMis a trademark of Biolab, Inc..
250. Warranty 251. How to Become a Service Center ?
- Attend training and obtain certification
- Complete Application Form
- Application Review / Approval
- Security deposit required for spare parts
-
- Aqua-Rite(security deposit required)
-
- Aqua-Trol(security deposit required)
- Increasing Inventory requires an additional security
deposit.
- Security deposits will be returned after parts are returned to
Goldline.
Service Center Inventory 252. 253. 254. WARRANTY
- 1 year on accessories & labour coverage
- 3 years full for all original parts on original
installation.
- 5 year pro-rated original parts
- Warranty covers defects in material or workmanship
-
- Security deposit required for replacement parts
-
- Actuators, Relays and Temp Sensors must be purchased
- Circuit breakers are not covered under warranty
255. Warranty/Service Policy
- 5 year limited (0, 0, 0, 60, 60%) forALLoriginal parts
- Coverage period starts withORIGINALinstallation
- Warranty covers defects in material or workmanship
- 3 year labor policy for Totally Hayward Dealers.
- Purchased replacement parts
-
- 12 months from date of purchase
-
- Improper installation, tampering, neglect, abuse, acts of
God
-
- Water chemistry including low salt conditions
- Call 888-238-POOLfor Technical Support
256. Bromine Generation
- Add 2% Sodium Bromide Salt(in addition to regular salt)
-
- 640 lbs. Salt(Sodium Chloride, NaCl)
-
- 12.8 lbsSodium Bromide Salt (NaBr)
- Chlorine reacts with bromide salt and forms Bromine(Hypobromous
acid)
- Bromine is better for high pH and high temperature
- Bromamines are effective sanitizers
- MaintaintotalBromine level of 3.0 5.0 ppm
257.
-
- DO NOT WIRE HEATER1 or HEATER 2 CONTROL TO 120/240 VAC
-
- Refer to Heater Manual for 2-wire remote control (wiring and
programming) instructions
Hayward Millivolt* Heater Installation/Wiring * Older model
Millivolt; new Models have terminal block 258. Universal FD* Heater
Connection * Hayward IDL2 Induced Draft Models
-
- Press and hold Mode & Down Arrow buttons for 3 seconds
-
- will flash on the heater display
-
- Press the Mode button to Pool (same on new FD)
BO