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2D Essentials Instructor: Laura Gerold, PE Catalog #10614113 Class # 22784, 24113, 24136, & 24138 Class Start: January 18, 2012 Class End: May 16, 2012

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  • 1. Instructor: Laura Gerold, PE Catalog #10614113Class # 22784, 24113, 24136, & 24138Class Start: January 18, 2012 Class End: May 16, 2012

2. Laura A. Gerold, PEWhat is a PE? 3. Laura A. Gerold, PE What is a PE (Professional Engineer)? To become licensed, engineers must complete a four-year college degree, work under a Professional Engineer for at least four years, pass two intensive competency exams and earn a license from their states licensure board. Then, to retain their licenses, PEs must continually maintain and improve their skills throughout their careers (NSPE). 4. Laura A. Gerold, PEWhat is a PE? Only a licensed engineer may prepare,sign and seal, and submit engineeringplans and drawings to a public authorityfor approval, or seal engineering work forpublic and private clients (NSPE). 5. What does Laura actually do? I am a water resources engineer at Tetra Tech. What is a water resources engineer? 6. What does Laura actually do? I am a water resources engineer at Tetra Tech. What is a water resources engineer? Concerned with the use and control of water. I work on projects mostly to do with rivers and pipes, such as river restoration, storm and sanitary sewer design, etc. Example Projects Rexnord Floodwall in Milwaukee KK River Restoration Underwood Creek 7. Who Are You? Introduce yourself! 8. Instructor: Laura A. Gerold, PETelephone: 920-498-5444 x7682 (NWTCvoicemail)Email: [email protected] *PreferredMethod of CommunicationOffice Hours: Wednesday 4:30-5:30 in Green BayCampus Room SC222 and by appointment 9. Technical Drawingby F.E. Giesecke, et. al.14th Edition 10. Supplies 1 Pad of Graph Paper (1/4 Squares) 1 Pad of Engineering Graph Paper Automatic Drawing Pencils (0.3, 0.5, 0.7) Architectural Scale Engineering Scale Small Circle Template Protractor Large Bow Compass Eraser Please have all supplies for the next class period! 11. Other Handy Drawing Tools Mechanical Engineering Scale Metric Scale Eraser Guard Special Shape template Triangle Travel size scale & ruler Circular Protractor French Curves Letter template Lettering guide Electric Planimeter Electric Scale Roller Ruler 12. Tutors Tutors are available upon request (their services arefree to students) refer tohttp://www.nwtc.edu/services/advising-counseling/Pages/TutoringServices.aspx for an onlinerequest form and additional information. If you wish to be a tutor, please let me know and I willrecommend you. 13. Notetaker Needed! Can you take competent notes? Notetakers are paid $40.00 per class credit. ($80.00 forthis 2 Credit Class) If you are interested in being a notetaker for this class,please see me after class. 14. COURSE COMPETENCIES Describe Four Fundamental Stages of the Design Process Create Freehand Sketches of Simple Objects Letter Sketches per Lettering Standards Identify Points, Lines, and Planes as they appear inTechnical Sketches Describe Solids Describe the Elements of Planar Shapes Create Orthographic Sketches of Simple Objects Create Isometric Sketches of Simple Objects Create Sketches of Simple Section Views Create Sketches of Simple Auxiliary Views Create Dimensioned Sketches of Simple Objects 15. Cheating Plagiarism, cheating and collusion are prohibited Both the student who copies and the student whoallows work to be copied are equally guilty and will betreated equally Students found cheating or plagiarizing in this classreceives a zero grade on the assignment or exam Second offenders will earn an F for their final coursegrade 16. Attendance Attendance will be mandatory unless excused by pre-arrangement Assignments and due dates will be given in class If you miss a class, you are responsible for acquiringnotes and other important information from anotherstudent in the class 17. Class Participation This course is an active learning exercise in technicalsketching and therefore will require participation on thepart of the student Active participation in class includes note taking,questioning, discussion, and lab activities Students will receive points on their sketches during classfor lab activities Sketches will need to be turned in at the end of each classfor points. Points will be given as either 10 for participationor o for non-participation. Remote students will need to use their projectors to showme their sketches during the class break or before classends. 18. Electronic Devices Phones, iPods, and similar electronic devices useduring class is prohibited Please turn them off before class begins Texting is not allowed during class time Texting or use of electronic devices during class willresult in a zero for class participation points for the day The calculator on a cell phone or PDA cannot be usedon an exam 19. Other Policies Prepare for each class be completing the reading andhomework assignments prior to class Students in remote areas, please check Blackboard forhandouts needed prior to class. Act and behave in a manner acceptable to theprofessional environment Each student must do his or her own assignmentunless directed to work in pairs or groups 20. Disability Act NWTC complies with all provisions of the Americanswith Disabilities Act and makes reasonableaccommodations upon request Please contact the Special Needs Office in room SC230or call 920-498-5444 (920-498-6901 for TTY) for moreinformation regarding the support services available toyou 21. Class Cancellation Class cancellations will be posted as early as possibleat:http://www.nwtc.edu/Lists/CancelClasses/WebView.aspx 22. Instructor Responsibilities You can expect a reply to communication, be it via e-mail, through online discussions, voicemail or inperson, within 1 - 2 business days Class notes will be posted on Blackboard at least 24hours before class Items for the remote students to print and bring toclass will also be posted on Blackboard the Mondaybefore class 23. Grading Policy Homework Homework will be assigned at the end of each class period and will be due at the start of the next class period. Remote sites will need to fax their homework to me. Questions on the homework will be answered at the beginning of class Graded homework will be handed back the following class period (Will be emailed to students at remote sites) Lab Activities Students will receive points on whether they complete sketches during class 24. Grading Policy Late Homework Homework will be accepted the following class period (1 week late) with a 5 point deduction Late homework will not be accepted after that time period If a student has a documented reason (written medical excuse, etc.) for why they missed class or were otherwise unable to turn the homework in on time, it will be up to the instructors discretion to waive the percent deduction 25. Grading Policy Exams Two exams March 7 & May 16 Review the class period before exam A student may take an exam at an alternative time if the student submits a written or email request to the instructor prior to the exam date and the instructor agrees to a change in the test date If there is an emergency, a doctors note is required If emergency, must schedule make-up exam as soon as return to campus and schedule exam within one week. Otherwise will receive a grade of zero for exam. 26. Class Project A Class Project will be due on May 9th More details for the project will be given out the nextclass period 27. Grading Policy Assignments and Assessments Point Per# of Activities Total Points Possible Activity Homework10 14140 Class Participation 10 14140 Exams 1402 280 Project 1401 140 Total Points Possible 700 28. Grading ScaleGrade Percent Total Points Earned Grade90-100 % 630-700 A80-89 %560-629 B70-79 %490-559 C60-69 %420-489 D 0-59 % Below 420F 29. Course Calendar Date Topic/Competency1/18/12 Introduction, Fundamentals of Design Process (Chapter 1), Start FreehandSketches of Simple Objects (Chapter 2)1/25/12 Scales, Letter Sketches (Chapter 2), Discuss Project2/1/12Solids , Lines, Basic Shapes (3.1-.5), Planar Shapes (4)2/8/12Planar Shapes (4)2/15/12 Orthographic Sketches (5)2/22/12 Orthographic Sketches (5), Project Proposal Due2/29/12 2D Drawing Representation (6), Review for Exam 13/7/12Exam 13/14/12 Spring Break No Class3/21/12 2D Drawing Representation (6), Isometric Sketches (3)3/28/12 Isometric Sketches (3)4/4/12Section Views (7), Project 50 % Plans Due4/11/12 Section Views (7)4/18/12 Auxiliary Views (8)4/25/12 Auxiliary Views (8), Dimensioning (10)5/2/12Dimensioning (10)5/9/12Project Due, Review for Exam 25/16/12 Exam 2 30. Syllabus Questions E-mail the answers to the questions at the end of thesyllabus to me Grades will not be posted on Blackboard until I receivethe answers 31. The Worldwide Graphic Language for Design(Chapter 1) 32. Technical Drawing Used to communicate ideas Universal Language Takes teamwork to put together a set of drawings Technical Drawing are drawn by Engineers Architects Drafters Designers Manufacturers Technicians 33. TECHNICAL DRAWINGTechnical drawings serve one of three purposes: Visualization Communication Documentation (Courtesy of Seymourpowell.) (Courtesy of Woods Power-Grip Co., Inc.)(Courtesy of Dynojet Research, Inc.) 34. Technical Drawing Example Professions that use technical drawings Civil Engineering Mechanical Engineering Electrical Engineering Architecture Bio-resource Engineering Landscape Design Industrial Design Construction Engineering & Technology Patternmaking Project Management Fabrication Manufacturing 35. Why draw by hand? Small Projects Back and forth exchange of ideas (Concept Drawings) Engineer Client Engineer Mark-up Final Refining Consensus Building Better understanding of how to draw 36. Artistic vs. Technical Drawings Artistic drawings are used to express aesthetic,philosophic, or other abstract ideas. Technical drawings are functional drawings torepresent the design of objects to be built orconstructed 37. Computer-Aided Design and Product DevelopmentComputer Aided Design (CAD)Computer Aided Engineering (CAE)Computer Aided Manufacturing (CAM)CAD allows for a range of activities, frommodeling 2D and 3D geometry to creatingdrawings that document the design formanufacturing and legal considerations.CAE allows users to simulate and analyze structures that will be subject to various temperatures, staticloads, or fluctuating loads.CAM provides computerized control for manufacturing processes. 38. Drawing Example Blocks! 39. Design Process1. Problem identification: First, a clear statement of the need for and objectives for the design must be written.2. Ideation (Concepts and Ideas): Technical sketches are often used to convey concepts to multidisciplinary teams.3. Refinement/analysis (Comprise Solutions): Designs may be rethought, based on engineering analysis. CAD models and sketches are useful during the analysis and compromise stage. Accurate 2D or 3D CAD models and drawings are created to refine the design.4. Implementation/documentation (Creation of Models & Prototypes): Production and/or working drawings providing the details of manufacture and assembly are finalized and approved. 40. ENGINEERING DESIGN STAGE 1Identify the Customer and the ProblemThe engineering design process beginswith recognizing or identifying theseneeds and considering the economicfeasibility of fulfilling them. A successful design must not only solvethe problem but also meet the needs andwishes of the customer. (Project developed and created by Philips Design.) 41. ENGINEERING DESIGN STAGE 2 Generate ConceptsDuring this stage, often called the ideation stage, many ideasreasonableand otherwiseare collected.The ability to freely createtechnical sketches lets youpresent and share ideas andrecord them so you can referto solutions, inspirations, andbreakthroughs that come tolight during this creative stageof the process. (Courtesy of Seymourpowell.) 42. ENGINEERING DESIGN STAGE 3Compromise SolutionsThe design teamselects various featuresof the conceptsgenerated in theideation stage andcombines them into oneor more promisingcompromise solutions. 2D CAD Drawing. (Courtesy of Seymourpowell.) Many of these problems are solved graphically, using schematic drawings in which various parts are shown in skeleton form. For example, pulleys and gears are represented by circles, an arm by a single line, and a path of motion by centerlines 43. ENGINEERING DESIGN STAGE 4 Models and Prototypes Design teams often construct a model to scale to study, analyze, and refine a design.3D CAD Model. This 3D CAD model of a design for the Mars rover was constructedto act as a virtual prototype for the design. (Courtesy of Byron Johns.)3D CAD Model of the SAAR Brake. (Courtesyof Dynojet Research, Inc.) 44. ENGINEERING DESIGN STAGE 5Production or Working DrawingsThe drawings, showing thenecessary views, includethe material, dimensions,required tolerances, notes,and other informationneeded to describe eachpart sufficiently for it to bemanufactured consistently.These drawings of theindividual parts are alsoknown as detail drawings. Detail Drawing for the SAAR Brake Air Can Mounting Bracket. (Courtesy of Dynojet Research, Inc.) 45. Design Process Activity The design process helps engineers, technicians, and otherproblem-solvers come up with creative solutions. You arean engineer. Choose ONE engineering problem below, andfollow apply the design process steps to invent asolution. A. Your new pet kitten is trapped in a ten foot deep hole. Youneed a contraption to safely rescue your poor animal. B. You are going on vacation for a month and cant findanyone to water your plants while youre gone. You need adevice that will give your plants the right amount of water not too much and not too little. C. You like to read before you go to sleep, but you dont have abedside lamp. You need a way to turn off the light switchacross the room without having to get out of bed. 46. Evaluation and Extension: 1. What problem did you choose? Brainstorm ways tosolve the problem and list several possible solutions. 2. Choose one idea. Draw a detailed picture of thesolution you chose. Label the drawing to explain whateach part is made out of, how the parts fit together,and how it will work. 3. Where do you think you will run into problems withyour solution? Where do you think the weak parts inyour creation will be? 47. Concurrent EngineeringTraditionally, design and manufacturing activities have taken place in sequentialorder rather than concurrently (simultaneously). This step-by-step approachseems logical, but in practice it has been found to be wasteful. Concurrent engineering is a systematic approach that integrates the design and manufacture of products with the goal of optimizing all elements involved in the life cycle of the product.The Concurrent Process 48. Life Cycle DesignLife cycle design means that allaspects of a product (such as design,development, production, distribution,use, and its ultimate disposal andrecycling) are consideredsimultaneously.The basic goals of concurrentengineering are to minimize productdesign and engineering changes and toreduce the time and cost involved intaking a product from design conceptthrough production and ultimately tointroduction into the marketplace. 49. Assembly DrawingsAn assembly drawing, shows how all the parts go together inthe complete product. Assembly Drawing for the SAAR Brake. (Courtesy of Dynojet Research, Inc.) 50. DRAFTING STANDARDSThere are standards that support a uniform, effective graphic language foruse in industry, manufacturing, engineering, and science.In the United States, providing thesestandards has been the work of theAmerican National Standards Institute(ANSI) with the American Society forEngineering Education (ASEE), theSociety of Automotive Engineers (SAE),and the American Society of MechanicalEngineers (ASME).International standards, often defined bythe International Organization forStandardization (IOS), and the ASME orANSI standards for drawing practices aresimilar in many respects.