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· ~
• u r u e
i c t u r e r a m e s
3 95OTES FROM THE SHOP
.76
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No, 76
\'1' W.dll t. , hUII,i:)
~lc..,1 \ \'u tl a
round seal
ihJt'~ ,lllIhll) 0I w
befo,, IO 'll ,, '_1
;_\ 1..;,r_111a\'t.·1~1llt.'nLitln $t'\lt:rJl otll~r n( \\' ad
d ili n < Ih al ar e
part
of our l '~r-grow in g
mailord('r
caw. log
dhi,;jon.
r-1tS1. Rob b
Jo turr),
h as jo in {'d u s 10
h('ad
up Ihi< group as marketing dirl'Clor_Robb
h,$ had a lotof experience ill he woo dwork ,
ing fie ld , (H c la st worked (o r RB J, a manu
t~clu re r o(
>emi l
saw~an d plauen;,) Robb
will help us organize and expand our mail
order ,, c'e_llis
main
responsibilities
are
to S C IC C l pro du~ls an d project supplies for
thl' cat alog , {M os l of his ,w .rk w .1 1b e se< 'n
in Ihe nexl catalog, 11 1wail I~ ta lk a bo ul it
b«3u~
w e have some
nev.'(eatur(,.~
nstort
(or th e calalog,)
To take
your
ord~~ m Id hell)
wilh
all ) '
pro bl ~m s yo u
bave with
your subscription,
Roberta
an d Joy ha v e jo in ed
Ihe
'~I$IOmer
service
groUI),
And Lori's oicc will prob
ably b< .h efi n on~ yo u hear ifyou call our
offices~
she'
ou r
ne~'
reception ist .
A ll in
all,tha.'sa 101
of
growth
fo r ou r m ai l
order group,
XF.XT IS SUE, The nexl iss ue of
\I dJ< til i< will hi' mailed during Ihe la
w~k ofSePI mb~r. 19 91.
2
Edi tor D on ald 1 3,
,) Oin, a -
sons 10add 100Jis10 their sh~p , And a pro
i
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ont nts
A LOOK INSIDE
Tips
Techniques
±
U seful lips
/ 0111
[ellou:
11100d
tcorkers: 1) Ea< yFise }10ltllting. 2)
Checking M iter G auge ..
CIOIIIP
Cradles. 4
Picture
F I (UM S plin es. 5 )
Rou ier Tab le .Hold -Dowu.
I
us
Qa
ick T ips.
Cherry N iqh Stand
pag ' c
I
Cherry Night Stand
T his cla ssic ch erry cn bille t is b uilt
w ith traditional joinery. It'» 071
heirloont projett (hat looks as good
a longs ide a sOfela .~i t does nect (0a bed.
I
Desk Picture Frames
2 We show se l e lu / l l'< ly llo d l 'e ss lip I
sil ilp le frrt me with decorat ive
strips
0
woo d. The corllersa l'6joinediJ stubtenons
I
hatfi t ta t he :
Ill ' gIOOI'e
a.~the picture.
I
Shop Notes
6 Drill
PI f -~1I
Ang /e Gauge. .t) Drill
Press
r lng led P ia l/ ann . .3 ROlltillg
Inside Chamfers .
4
T rimm in q T hro ug h
Te)/all.~.
I
Shop
Stool
I
liS
I
Tlte legs/or
li t
i,~ak s too l a re dowel s
w ed ged ;)/to rou l/d n lo rlises.
A
s co op ed s ea t mcke e
it
comfo rtab le i1l th e
s ho p o rju st (L bo ut
til
ywhere e ls e.
Seat
Scooping Jig
A s /to p-moc{ep/Y'lVoodjighelps PI O
duce « / l li i /orl ll lu ,coll to l l l'ecl seat
/01 the Shop Stool-or an chair seat.
Wedg e d
Tenons
4
til
rf)ngh tenon is s t ronqer uhe» «
wedg e l oc ks it
ill he
mor ti se . I t's
a ll
a ttra ctiv e jo in t, to o. e sp ec ia lly i/ th e
ICedgei s made from a tOl lt lY ls li ll g wood .
Talking Shop
2 6 Howlouuoidg/ue-joillf/ailure,alld
w hat to une f ora thin toble
saui ill
s er i. A l so ,
ichat»
the d i fference
betlCUIl
reaction lVood and case hardening?
I
Edge Jointing Basics
2 8 Goodedqe jo ints s luue th reecha rac
teristics:
lite e dges arp .~t.raight.
sm o o th ; a nd s qu are 10th efu ce . We s hO l l
the tools c(?ldtechniques
to
aehi ece them:
Sources
3 H ardw are and project supplies
Wedged Round : Tenons
pagel ,
: needed/or the p ''O jects his issue.
No. 76 W oclI.bml h
3
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N o. 76
,YWOOD
fOP
nx OF~
RUB EIIUNlit \
the sam e diam eter as thl' oul
n l i l 7 . ~ = = ; ; ~ ~ ~ ; ; = = ~
sid e d ia meter o f t he
pipe.
:'\ext.
GlUt aO.Bat UN .
a.
c ut th e b lo ck
in
half t hr ough th e
IHTO
CIWIU
hole. making two cradles about ,
1 1 , high. F t g . I.
T he n. 1 0 k ..e p th e
pipe
from
r ol li ng in t he c ra dle . g lu e a p ie ce
of rubber in ner tube (or san d
paper) in to th e c ra dle . T he pipe
w i l l re st on
th e to p e dg es
or
th e
rubber l iner . see Fig .
r a .
T o keep
the
cra dle from
rail-
ing
over.
I g lu e it to • 3 sq ua re
piece
of
4 plywood.
Fred 11 . l ·u7 Id , .hoo
1 1 « I b «
g : V f l J 1 l·, ,·~·
4
.It·s
hard
10
keep
pipe damps
from ro ll in g w hile a dju stin g
stock lo r l odge -g lu ing. T o s olv e
th e p ro blem. m ad e a s et o f r u b
be t- li ne d c ra dle s, Th ey hold the
c lamp s fin nly in
posi t ion.
The cradles have
Ilip
added
benefit of
raising
the damps
high enough th at the handles
clea r the beachto p as th ey 're
turned
10
t ig h le n t he d amps.
To mak e a p alro f c ra dles .
start
b y rip pin g a pie ce o f s cr ap 21
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5
S TE P 1
5 l1 U P OIR KlS SPAIN O
T£ NS lO N O N W ORKPtf:Cf
~
NO l.76
~HQU OOWN
TO
ffN , ; >
v~I1i.
se e
Fig. I.
Just rem em ber to cu t the
8/20/2019 Woodsmith - 076
6/32N o. 76
is a f rame- and -p an el uni t, n ol ju st a p iec e ()( p ly wo od
screwed 10th e b ac k o f l ite case.
JOINERY.Al lbough most o f l it e JOIneryo f t he cab inet
i t'ry traditional, weehose a
sligh t ly unusual
approach
fo rj o in ing the d rawe rrai ls (th at suppo rt and sepa rate the
drawers) 0thesldesofthecablnet, Typically.theserails
art
joined 10
th e cab inet
sid~,
with
mortise
a nd te no n
join However , we des ig ned th e
ra lls
so
I he y c ou ld b e
m o u n t e d with a to ng ue an d d ad o arran ge ment -the
same
Jo in tused
10auach lite
fac ing st rips
10 l ite f ron t o f
t he m il l. (refeno Figs. 6
an d
i
IATORlAlS.We
cho se b lack
cherry
forth is projetl
i nc ludi ngcher ry p l) 'Wood pa nel s forthe fram e-and -panel
sides,The drawer sides are made of poplar. whkh adds
a niceconrrasi forthedovetailson the drawerfronts, The
ctnl~significant hardware
needed
isthree b rass-and -per
celain drawer p ulls (rcfer to So urc es . p ag p 31) .
A
s w as u rk illl o n I h;s N ig hl S tan d a nd il w as
i le l linning to
take
shape,
Iew
people
wandered
into the shop 10check Ih,· progress. TIley al l had the
same Initialcomment, 1 l s sn small,
BUIi l< seal ,. i n Ih ,· shopcan 1 ) (>eceiv ing . i la long
,ide
a b ed o r so fa ch air. and il
takes
on
.n 1I1~
proper
pruporuons,
Anrl
i l~ s ea le t rom a c re ativ e s ta ndp oin t is
n n d iifc re nllh an th e c ha lle ng es
offerl-d
by a f ull -s iz ed
dresser.
\\ hicll
means it sa
g re at \ \ ay to l es t y our
skills.
without
u ,io )l a 101
orlumber.)
~ MPASIO:>PIECE.
This N ig bl S tan d is
des igned
10
complement
IW O
earlier
lI 'OOd81/1I1
p ro je cts -
th e
Ch er ry D re ss er ( l1 'o o d$ 1,,;l N o . 5 8 ) a nd th e Ung er ie
D r e s s e r : 0 : 0 . 5 3 . U Y O IIw e re t o s tr et ch s o m e o f it s parts.
you'd
end up with one
otthose project,
(almo,I).
Fl >\ C K I)SSU;;< .T h e ~nly majo r
design c ha ng e w e'v e
m ad e ( or
l t
'i)lhl
S ta nd i s it s f in is h ed
back.
T he b ock
W hen you set out to build a classica lly s t le d c ab in et
it seem s only n atura l
to
use classic jo inery ... doveta iled draw ers
fr ame and panel s id es an d ra is ed panel draw er fronts.
herry ight Stand
PROJECTEIRLOOM
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Wood;tnith
o . 76
u
v
v
•
w
o
;
I
T
a i T _
~~.x 6 -
t·
4
li ft.)
I
0 a s : . .
F
o
a
CUnlNG DIAGRAM
FRAME
S ID E
_ _ _ r
KlCKBOARO
S ID E
cove
MOLDING
S IDE
ST IL E
7
®-
DRA WER
FRONT
. Pl tWOOO ..... x.4t
PLYWOO
• Drower Boil
Pulls
(3)
• DrowerTlXnburtons(3)
• Nylon
GlIde Slops(6)
SUPPLI S
¥ 4
x
2 - 14 1 .
- V .
x
2· 18'\t
'4~1~·15 h
o
X2 - 10'\'.
¥.x 1 >-1~
V.x1~·lS ~
S ID E S
A RoiIs(4)
B Sliles(4)
C Panels (2)- Pl y
CK
011011$(2)
E Stfles(2)
F Pone (1)- P lV
fRONT
G Ftonl
Sllle
(2)
0/, •
1 1~
H RoIIs(4) ¥.x 1It. - 16\(0
I Top/Bol.Fo'.
O RA W fR G UID E S/RUNNE RS
K rl\Jnne( (6) ¥. x I It. -9¥4 Rgh)
L GuIdes(6) 1J?-I~V.(Rgh)
BAS E
M Fromefr./Bock(2) 1 •• 1 ~-2O
N frome SIde (2)
0/.
x 1',.-16
o KJckboold Ff.tllle. (2) 1 . x
2 I 1 l
191t.
P KlCkbooIdSIdE>s(2) ~. x
m -
151~
T OP TR IM
QTopCl)
1 •
16·20
R CoveMoldlng(S) ~x~-22(Rgh)
T OP D RAW ER
5 Front(1) 0/.
)<
3'
.'.1'
15'/.
T
Sock(1}
\?x3'1l 15'/.
U Sldes(2) > .3 J .r 12V.
V BoNom(l)-PIy ••
1 2 1 \ 6
ld7/16
BOnOM /M IOD U D RAW fRS
WFronts(2) ¥4x51/4 -15 _
X Bocks(2) I lx5'/0'
15 /.
y Sldes(4) .,~ 5V. 12V.
Z Bottom(2)-PIy
V.
X12 n. 14~.
~£
r R i L
OPF~
•
cow
MOl.DING
MATERIALS
J @
:: .~ TOP
OVERAll DIMENSIONS:
2O W
22'~·H
6 0
XPLO VI W
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N o. 76
@ )
®
fRONT
STIll
SID<
m Lf
FRONT CORNER
@
STllE /
8
BACK CORNER
(UT ....
UI AlUlI
I K Fl M
~~r~~M~
~
rnu
e
PANfl
©
PANEL
BACK fRAME
1 .....
- t -
FRONT - i -
S J i
J..-
~ ,....~
4 . . . . . . . .
CASE
®SIDE STU.E
ll.
\
~--I
t--.
SID E FR AM E (MAK lW OI
I- ,,,,, ....,
. - - 1 : . _ ---i 1 1 1
~ - E : ·
=
d
- n }
I
RAIL ;
1
lo w cu t
th «
pan els
C f)
til s ize . a l low
in g ' l t 6 c le ara nce a ll aro un d so th ~ p an els
will 61ins ide
l he f rames , s ee
F ' ( g . I.
,\SSE lBtE FlUMES.Next.
th e
( rames can
be
as se mb kd a ro un d th e
plywood panels.
To do thi s, f il l l ghl ( l he r a il son to
the
panels.
T he n g lu e
01 1
th e s tile s. A s
you clam p
each
assembly
to ge th er (a cro ss th e jo in ts ) k ee p
theassemblysquare andfull.
R.~IIErs.To keep the ba ck an d
side
fra m es in a lig nm e nt d urin g
assembly
of
th e
cab ine t, a shal low rabbet is c ui o n th e in sid e
faceofboth
back
stiles. S Ifig.2 . I cuuhese
rabbets
o n the
table
sa w using. dado
blade
with
an auxil ia ry fence. se e
rig.
Jom S U >E S
-
I .~ C K ..W h e n r ab b et s h a ve
b ee n c ut
on
th e
back
s ti les ,
lh e
case s ides
an d
b ack are
read)
lO be a ssem bled in to a
-U- s hape, r ef er 10 F ig . 5 o n th e (acing page,
To do this. first spread glue alcng therab
bets
i n t he back s ti le s. w posit ion
th e
side
frames
in to th e r ab be ts , th en
damp
across
th e
back.
Note : Check t he insi de comers (o r
s qu ar e a ne r a tta ch in g th e c lamps .
GROO\ E:FOR P. ElS. \V11en
all
the
rails
an d s ti le s f o r th e ca se f ram l.o sa re cu t 10s iz e ,
g ro o ve s ar c C U to n t he
inside
edgestoaccept
th e pane ls . C u t th es e g ro ov es w id e
enough
toa cc ep t th e plywood panels.
I - l
d ee p, a nd
centered
on the
th ick ne ss or th e
frame
p it- re s. s ee F ig . I .
ShO P 1ote :Thcpanel l in made (rom \ t 4
t hi ck p l} Wood .
B u rm o s t b a rd w o ed
plywood
actua lly measun S ies .thao
I I
th ick.
S o cu t
t he g rooves just
wide enough
10
a cc ep t t he
a (/1 g a n work on the eablnet bymaking the
frame-and-panelunits fo r th e s id es an d b ac k.
E ach uni t c o n si sts o f a tOJ>and bonom
(bori·
7 .onta l) ra il and
tw o
( ver ti ca l) . ti ll S t ha i sur
ro un d a plywood panel
RAIlS ~'1lU:S,Stan
b y rip pin g ( ou r s ide
ra ils A)
and two
back rails
0)
to
width
an d le ng th (rom :V ,· · th ic k sto ck . s ee F ig .
l.
Next .
rip (o u r s ide stil es
B)
a nd tw o back
stiles (E)
fmishE dwidLl t.see Fig. 1 .Th4. O
c ui a ll si x stiles
to th e s am e le ng th
(IAA\; ,),
®
BACK
I
ItAlI.
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9
/ooJ,mim
8
~
BOTTOM ~
FACING
0
~
( Of
CHAM<
,
T OP F AC IN G
,r~,,
~ ' ...
_L
M :IO ]O~lf~F~A:C~IN :G ]t
r-T
J
~••
BOTTO M FACING
• (a
.. . .~iL...~CJ
fRONT
sn
'I OHT
RAIL
/
~
~
ORNDtS
fOI_ QUAR£
FIRST: GLO E ...,. AN D BA CK
FlAMlS TOGmtOt
No. ;6
DIl WU RUNNIIS GUIDIS
O nc e th e m ain c ase is c o mp le te . b eg in w ork
o n th e d raw er sup ports. E ach sup port con
siS ts o f a r un ne r
an d
g uid e. se c F ig.S.
RUNNERS. To make the runners (1
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Woodsmith
\IT,\CHIDP.
To fasten th e
lOP10
th e eabi
net, )
first
glued a p air of cleat...inside the
c as e.s ee F ig s.IO aJld lO b. N e xt, w it h th e to p
lyin g o n the be nc h a nd the c ase p os nio ne d
on i tups idedown.centerth e lO Pon thecase .
T hen d rill screw ho les thro ug h the c leats
i nt o t he u a dc rs id e
o f th e lO p .s ee F ig .
lOb.
MOLDING
~
COVE
Cl.£AT-
@
T P
KlCKBOARD ~
FRONT/BA.CK
8ASEFRAME
FRONT/BACK
f-....
BASE
FRAME S IDE
8ASE FRAM E
1 . . . · 0 .
-
N
8ASE
l - - 7 : .
\~•
FRAME
SIDE
o
SPUNtD ~
M T
OINT
1 ~ 1 ·
~
\
,
KlCKBOARD
CUT SPUN T O m KtR f
StDE
N o. 76
ClAT
b.
CRO SS S EG nON
In COVE-
In
o
N ow e nla f)(e th e s ha nk h ole sin th e c le ats 10
le t
th e lO p m o ve with changes in hu m id ily.
Then screw (d( )n 'Lglu~) the top inplace .
M OUlIN ;.Todressupthecabinet.Iglued
co ve molding strips
(R)
a ro un d th e case
where ir~joined IQth e b ase a nd th e lOP, se e
('igs. 1 0 W I d lOa.
,,
O\ltlt·
HANG
ax t ....
1I h.WOO OSCI IW
.,.
a,
CROSS
SECTION
\
ROUT.UllNOSf-
ON TOP
®
NOTE :
GLUf .C VI
MOI DING1N
'\ACtAFl'£R
TO P SC J l EWED
TOCASl
to
BASE
TOP
~ ~~~rl dh h e
bask
c as e o f
I
th e
nighl
stand
com-
pkit', work au
begin
on h e base. TIle base
assemb ly consists o(
a base frame that's
glued on
lOP
ofa kkk-
board trame.
B,\SE FRAME. To
make th e bas e f rame, c u ta frame front
(M).
frame back (also M)a nd tw o fram e sides
(N)
to w i dt h, s ee fig. 9. Then r o llR h cu t a ll
I our p ie c es t o
length,
1
larger
t ha n t he c a se .
Before L'UtUnghe p ie ce . 1 0 final length,
rout a bullnose edge on each piece. First,
rout a W ro un d- ov er o n the to p ed ge . see
Fig. 9b . Then, to r01l1 th e bottom edge ,
switch 10 3 v~ ound-ever bi l raised ~Il
above the route r ta ble .
Afte r
the
p ie ce s a rc
ro ute d. m ite r b oth
e nd s 0 1all th e p le ce ss o t he le ng th s a re 2 14
l on g er ( (r om l ong -p o in t
to
l on g · po in ) t ha n
the case. N ow g lu e the miters together to
(oml th e f rame,
(Hold
Ih e pieces on a O al
surface
untll
th e
glllesets.)
K1Ch' Jj( ),\RII,The rest o flh e b ase consists
of kickboard fro n t (0). back (also 0).
and
tw o
si de 'S (P).
see
rig .
g ,
Ai le r cu tt ing
these pieces to w id th . m it er both ends of
each piece so the length o ( each is ~
. lIur ile r than th e bu ll no s e f rame.
Kf:RF I t SI'I1. E. To keep t he m it er s aligned
while clamping . cu t
a
kerf in
each
miter.
and cut a spline 10 fitl'3ch k erf. s ee 1 1 11 .Ie.
,\S.~f.)18I.Y.Af te r t he
joints
are cut.
giue
tb e k ickb oa rd fra me to ge th er, T he n c en te r
and glue the base frame to the top
of
th e
k ic kb oa rd .s ee f iR . 9.
S ho p N O le:The re ' sa t ri ck t o cen te r ing th e
b a se fr am e o ve rt he k ic k bo a rd f ra m e w it h
an
e qu al a mo un t o j o ve rh an g a ll around. FirsL
draw a centerlin e On al l four p ie ce s o f each
frame, s ee F ig . 9 .Thc n s imply l ine up al l th e
marks an d c la mp th e a ss em bly in th is posi
t io n wh il e t he g lu e d ri es ,
ASF. T O C AS E. To attach the base a
s
s emb ly t o t he c a bin e t c s c o d ril l s ha n k ho le s
th ro ug h th e b 3S C r am I', s ee F ig. 9a
No turmhccaseupsidcdcwnundceruer
the base frame
on
th e ease .
Then
m ark the
100 3UOnoflhepilul holes t hro ug h tile s ha nk
holes, Fina l ly , d r il l t he p il o t hole s a nd s cre w
th e b as e tv
tll~
abinet.
CAalNEtTOP
To c omp le te th e c ab in et , l started w ork o n
the so li d-weed lo p
(Q).
Ueg in by e dge - gl u
in g e n ou gh ~ . sto ck to m ake a blank IS ·
w ide a nd 22 l onR·M e r th e g lu ed tie s. p la ne
th e b la nk f la t an d tr im
iI2\1.
l ar ge r t ha n th e
topoCthe case. SC'eFill. 10 .
RO I'T El>CES,Next. ro ut the sam e bull
no se p ro fil e On
a ll f our
edges as on the base
f ram e - bUI (o r t he lo p. th e \4 round-over
is o n th e I'p er cd ge.
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No. 76oodsmim
3
1 1
.-_- AU)CIUAlty
.. -A,Ul Il AltY
1
ST P
~. ltNe~
FENCl
•
r-
~mp2
~.
. -
r1
i ~ O I t I (I t l c .
_ M I
If
•
I
•
I
CUf\ ·
OO
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cut~ •• RAaa.tf
~.
I :
AC [ S ID OF tACH PIl ON 8 :A CK Ofo (A Cf f
P S f C
. . .
f
,.
if
OTTOM
.
11
CUT~.··WlDt
GROOVE lONG
fHt- ~Gl M
Of
ltf fRAMt: StocK
A
t fir st. it m a y s ee m lik e m a ltin g th es e
picture
frames is a
rather
involved
process. It lo ok s lik e th ere 's a lo t o f fittin g
Ih in little SQ uares of v en eer
in
perfect
position o n th e fro nt or th e ftnm es. But it s
not
th at difficult
The veneer is
actlJa1ly
a :V. · thkk piece
ofwood
tbat'sglu cQ
to
th e fronl
M lhe 61 1nw
and t hen tr immed o ff t o l e av e on ly ~.I l hick
ness. And th e designis routed through th e
veneer j us t d e ep ( 'nough so I ll l' c o ntr as ti ng
wood ( thl ' f rame i SCIJ)
shows
through, (For
var ia tions on th e b as ic d e sig n, s ee page 15.)
COltNER JOI~ I'S.
There s s ome th ing e ls e
d if fe re nt a bo ut th es e I'nunes-they're
11 0t
joined
with
miter joints. Instead
I
used
a stub
tenon an d groove jOinl, se e ~1g.1.
The g ro ov e serves a double purpose, In
addition
to h old in g th e te non a t th e c orn er s
i t a l so ho ld s the pictu re , g la ss , an d backing,
And by
leaving
access at
t he bo tt om
ofthe
frame, the pic tu re can be eas ily c hanged .
l S FUM
Thefirst t hi ngto dec ide is th e size photo you
want to frame, All the measurements
shown
he r e a re fo r a 5 x 7 phuto. see Fig. I.
Begin wo r k
on
th e
base fram e by resaw
ing a
32 · l oug p i ece
o f s to ck
to ~
thick.
Then
rip
il
I
wide.
GROOVE. Once th e w o rk pie ce is c ut to
s ize .t he next step is to CUIth e g ro ov e [o r the
stub
tenon
an d
groove
joinL To a ll ow
fo r the
correct setback
on the front of the frame
after the top layer of w oo d is ad ded . tlu..
groove is
CU I
off-cenleJ' on tile thickness of
t he workpiece ( I- t back f rom the r ron l face ).
Icutthe groeve ift6'wide.1ltisaccomm(,
dales the averagethickness
of
glass ~12·).
oPl ional mat .
photo,
an d I-t -lhick backing.
To
CU I
th e groove on the ta bl e s aw , a d ju st
the d ado blad e to t O U I \I , o(Icep. se e
Fig.
2.
Now pial th e irm face (If th e wo rkp ie ce
aga ins t t he
rip fence and cut the
groove.
FRAMErlt;CI'S
Once th e
I\TOOVeis
cu i in
th e
workpiece.
th e f ou r p ieces o f t he fr am e
c an b ec ut to
length.
see F-rg.
1.
Cut
IW O
si des
A
8~ lo ng. a nd t he top
B
an d bouom
(C) p ie ce s e ac h
r ,
10nR .
sruHTF.NOI
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fRONT FAa
lNSUJ nuac S'AClas
IN GR O O V E W HlI E
OWING UP lAME
©
lfMPORARY SP CO
a
R A M i FACt
OW
/
No. 76
IACt ING
SlIt..
a
RESAW
aorro»
PIECE.
The g las s . p ic tu r e.
an d
backing
slide OUI
through the bottom oi
th e f ram e, T o c re at e the opening. the fram e
bottom p ie ce h a s 10be resawn inlwo.
To do this. SCIthe
ri p fence
~6· from
th e
blade, sec F ig. 4 . Next plac e
thejroll
face
o f th e p ie ce
againsllhe
fen ce and resaw the
piece in two . The
~6 lhick piece is
th e
finished Irame bouom C). B ut save the
w as te p ie ce , se e F ig . 4 n. (R csa w it, if neces
sary. to
¥ l6
thick,
It
wiD
be
glued to the
o oc kin g b oa rd a s a b ac kin g S ltip la ter.)
FRAMEASSEMBLY.O nc e a ll
the pieces
ar c
CUI, glue an d clam p th e f ram e to g eth er, se e
Fig . 5 . To hold tile b otto m p ie ce flu sh w ith
the fram e f ac e u ntil th e g lue d rie s. I
eurrem -
porary spacers and slipped them into the
grooves
wilh
th e tenons see F ig . S a .
1 OPLAYER
Afler tile base frame is a ss emb le d. y ou c an
g lu e o n lhe to p lay er 0 1 co ntrastin g wood.
You could glue on a ~ -1hick la ye r, b ut
there 's an easier w ay. I glued on a th icker
layer ~ .)
and
th en re sa we d m o st o fit le av
ing a ¥.l:I -thick
layer.
Start by
gluing
on the lO p
layer
in
(our
pieces: th e two sid es
E
arceach Y z long.
And the top and bottom pieces
F
arc
each 4~ l on g. see F ig. 6 . (T here 's a
varia
tio n o flh is th aI h as a d if fe re nt wood g lu ed to
th e comers. refer [0
Design
3 on pa ge 15.
FINAl . nU CKI
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M A T
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~
1 3
TO KO LO (ON TEN fS IN 'RA M £. .
S U D ( BA CKING
OME)
INT O GR.OOVlo
CI.
FRONT
. . . . . . . . .
ECOND:
s u o
(0VI1O...... ) 'loT
AND I I 'MOTO WTO htAMl
\.'):t ·T KICK
GI .ASS
PH
M AT
F IRS T : S U D Eows INtO
FRAM EOPINtNG 'HOTO
2
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POSmON STltJP AT lIonOM
Of
LONG IOGf
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D RA W U H E A R O U N O
Sl'IJP
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OUNO POINT
wmt SANOnt
CI T
14
Once
th e
b ack in K b oa rd an d stan d are
aY
sem bled, you can appl, a fini.h to all the
fra me p arts. I
sprayed
on
IWO
c oa ls o f c le ar
satin p oly ureth an e. O n ce th e fin ish is d ry .
t he c o nt en ts c an b e in se rte d in t he fra me .
G lA S S .S everal things go in Ihe fram e
alo ng w ith
t he p h n to .
T he
firsl
is
the g l a ss.
I
used a s ta nda rd t hi cknes s
.I d )
p ie ce o f
glass th ai m easu red 5 x 7 . B ut y ou c ou ld
use a piece of W P le xig la s S lid e th e I (la S s
th ro ug h t he b ot to m o r t he f ra m e s o i t d ro ps
i nt o p la ce b ehi nd
th e
frame fac e s ee F ig . 1 2.
~ATA.~n'IICYfO. [f you reu s in g a mar .
I( S into the fram e next, P re -c ut m ats a re
o ft en a va ila ble a t f ram e s he ps a nd art supplr
sto re s in a variel),
of
colors,
\ 11 th t he
m al in
p la ce over th e R1a:;s .slide th e p ho lo i nlo I he
frame . f ac e d o w n o n th e mal . C F ig . l2 .
BACKINC UO . < \IU ). F i na ll y. s li de t he back
in g
b oard (C )
intO
t he g ro ov es
in th e sid e
pieces. see F ig . 1 3. l'u sh it a ll t he w ay in .
FIIJ . .ERS .Depending
on the
thickness
of
th e g la ss a nd th e m at ),OU u s e th e contents
of th e fra me m lg ht b e 1 00 lo os e. I f t his is t he
case. rem ov e th e b ac kin g b oard a nd in sert
one or m ore pieces o f cardboard or beavy
p ap er a s f ill er o n la p o f t he p ho to . T h e n s lid ,'
t be b a ck ing b o ar d b ac k in p la ce .
FINISH AND ASSEMBLY
T h e l as t s t ep in c o ns tr uc tin g a p ic tu re fram e
i s t o
make
th e
badt in g bo ar d
a n d l a ll d .
T he
b ac kin g b oard h old s th e p ho to an d glass in
th e [m m ~. A nd th e .la lld is a w e d g
e-
s h ape d
block
sc re we d to th e back of th e backing
board. se e Flg.9.
BA t :K l :SGBOA RD .The backing board
(G) ca n b e m ad e of an y still 1I · · th ickmat
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ptATJORM
~Ot-TO·SlDEO J ;
SMA-UtA: WORK9fEC
2
N o. 76
h o le s in a n oversize workpiece
O ik e Ih e seal u f th e S ho p Stool
on page
18).
y ou ca n in crea se
your dri ll in g c ap acity by posi
lioning the p la tf o rm differently.
T o do U .is. po sitio n th e
pial
fo rm s o il f aces [ ron l· lc rback on
th e drill p re ss t ab le. se e ~iJ .3.
T h e n . b e f o re you clamp il in
p lace. check to m ake sur e the
ed l1e s a r c pr op< 'r iy o ri en te d i n
r el at io n t o the table.
WooJsmith
3
POSITION Pt.ATfORM
fRONT·Y 4A K
fotl
UJtO 1t WOA.Kmas
1 6
DRILL PRESS ANGLED PLATFORM
r-osmox
PtA11 ORM. To
uS C
t he p la tl om l . p o si ti on
it
on
the
drill p re ss t ab le
M
th e edge of
the platform is p r lte to the
edg e o f the table, see F ig. 2 . If
y ou r t ab le b round . ori en l th e
platform
pcr~ d;r lnr
10
an
imaginary
line
[ rom h e c olumn
IhroURhwebi .) Thenclampthe
platform 10 t h~ d ri ll p re ss t ab le ,
N ote: If y ou o wn a sm all drill
press and need 10 d r il l a ng led
FIRST:
AlJl N
en W f T
(INTER 01 fAet.£
DRILL PRESS ANGLE GAUGE
I.v
ii
......u
t ~~
0... ..£
t
ECOND:
\. nlTT ullA NO
......... nGHftN WH N
en : JS.N
AUGN ltENf
WmtGUiO
2
the bolt
(o r clamp)
that
allows
the table to be tilled. an d tilt the
table so the edge of yo ur angle
g au ge b uu s up aga in st the sid e
o f th e bit. see rig 2. Now lock
t he t ab le in t hi s p o si ti on.
Note '
Before
you begin
dnllillg.
it s a
good i de a 10check
me angte
once more.
just
to
make su re th e table didn t move
when you tighk lled the clamp.
Then glue and screw 0 ,se
w edges to a scrap piece o f p ly ·
\ \ 0 00 . N o serewa s e co nd P l( C 4
o f p lywOodt o t hi s assembly as a
p la tlo rm f or c lamping
the jil
to
t he d ri ll p re ss t able. see F ig. J.
CE. TEK TABLE.
Before you
c an u se t he p la lI o rm . ) ,o u l1 nee d
to center th e tab le in relation 10
the chu ck . (F or info mm tio n o n
how to do th is, see the Shop
N{)tcabove.
o r a S lraig hl ro d in to th e ch uc k.
see Fig. 2. Next . loosen th e
c lamp tha t h o ld . the table 10 lb .
d ril l P I < S >c o lu m n N o w . p e s i
tion the table
so
the bit l
c e nt er ed o v er t he c e nte r
hole in
the table and re-tighten me
c o lumn c lamp.
TII.TT \Jll£. To usc Ihe gauge,
s et it on th e ta bl ew ith th e a ng le d
side againsllh~ b iL Th en l oo s en
a 4 - 10 11 8a ng le d b lo ck o ff o ne
en d o f a s cra p p ie ce , se e F ig .
I.
CE~iER T \BI.£.
B efore you
lID
uSE his gauge. you ll Deed10
tine up t he d ri ll p re ss table
with
th e
centerpoint
o f th e ch uc k. If
these
aren 't in alignment 10
begin with. you11end updnlling
th e ho le s a t a c om po un d a ng le .
To align the
table
10 the
chuck, f i l l insert a l on g d ri ll b it
Shop Notes
.liow doy ou d rill angled ho les
w ith a drill press if th e table
duesn'lli lt? Simple- yo u build
an aux il ia r y table 10t ilt th e w ork
p ie ce , r ef er to F ig . 2 .
A.>;GlJill pI.Xn ORM. T o b uild
an angled p lnt io r rn . s ta rt by cut
ting a pair o f m atching w ed ges
[ rom s cr ap SOI he m it er ed a ng le
of tbe wedges m atches
{he
de sired angle of the holes you
need 10dr ill . see F ig. J.
• Drillingan gltd ho lesonadri ll
press is a Straigh tfo rw ard m at
te r - if y ou r drill p ress table
tilts. If your tab le does n 't tilt,
see the Shop Note below .) I~ut
even
if
the ta ble 0011 be tilt ed .
you may ha ve a p ro ble m s et ti ng
the ta b le at jUla th e r ig ht an gle:
W hen w e W I < f C building th e
Shop $1001 fo r this issue (see
page
18).
we ne eded to
drill
holes at an exact angle . Other
w iscallihedrill cd
parts
wouldn't
line
up fo r a ss embly. But I've
never been comfortab le r ely ing
on th e angle in dic ato r that s
built-in 10the drillpress table .
So.
to sel th e driD press ta b le
at just the right angle. I m ade a
simpl e
ga ug e
u si ng my t ab le
sa w
miter gauge. (I 'm m ore corn
tonabl e w i th i ts a o cu ra cy .)
M AK E
G :\ \lG£.To m ake a drill
press angle gaug~. seuhc miter
ga uge on your table saw 10 the
de s ir ed d r il ling angle . T he n. cui
S OPUR
RO MI PS
OM
1
8/20/2019 Woodsmith - 076
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17
CHISU TOWARD LHn
ASYOUWORlC
2
FIRST:
SECOND:
tOOGH-TtIM
MOST
Of
ttNOH
CU 1 RUSfot WITH
wrnt aACX SA W
HAHDCHIUl
. . r
ri3
-
.
\
;
l. .
• AlI r
a mblinJl
the
Shop
51001
(,hollo
nn
pagl .
18).1 ,,, , ,
(a c- ed w ith th e pn.blem o f tn m
lIIing Ih., , · rn h . o f t he p ro tr ud in g
wnon , f lush w ith th e
..cal
an d
th e 1 e 'S < . ' . ~ jj{.I.
Th~ r ea son Ihi ;' ltkkyis th at
none or Ih~ tenons are t r immed
O ,h 10
allu'
~ur lace. S o I lw pro
ce du re I fc.u nd to
be mo st a cc u
rate
j
o t rim th e tenons flus h in
tour
1f J)~1 .
jnJothalld
to o l : $ . .
ROll.II TRI\I.Thl' 6 ,1 >lep is
10
rou~h'lrim Ihl' ....
d, or th e
tenon'
. h a hand '_ '''.
Iea- ing
aboul
V protruding. se e r l j 1 . I.
Thi' k 3'....I'''''
II)
be chiseled .
CIII,fLFlI II . Once the
l('nJ:t..
~
part of the tenon ha~
bt-'t n
n'll10\t:d,
th(>n~t ' 'tepi~lo
chop ,''''ay Ih~resl wilh achis.-L
To pre,enl j{ougin jt Ih e adjo in
ing llrfact
O,
work your W3)'
around Ihe trnnn , chiseling
loward Ih,' ,·cnl~r.see Fig. 2.
sun- to the ten 0, not the sur
roulldin~ surface.
An
electric
3IUl< f.
' ; u , a
o r J t e r
smding 3I'l'3.
would reduce th e su rro un din l
( r i l l
~ min) , m c e
111M . 'qukkl}
thn n Ih,· (end groin) tenon, This
w ()ukl re-uh in a
dished
area
a ro un d Ih e tenon -not'lenon
Ih:O l ', pt'rfcclly flush w ilh th e
s u rr ou ndi ng s ur fa c e.
uaighl s cr ap erw or k- f in ,' hen-,
0 5,\IOOTR.The final 'Iell
is 10 sand th e surface 01 th e
w o rk pie ce sm o oth . Astain . if
beog h , ·
edge
of
the
f rame.
uniform d ista nce fr om
the frame
edge, The guide also stops the
ro uter a un if orm d is tance (rom
t he c om e rs (¥.' fo r th i sj (U id t' l
To make the edg e gui de , fil l
re pla ce th e o rig in al ro ute r b ase
with one m ade (rom I, \I a·
son i te , see r ig. 1 . Then , (o r th e
the guide itself; cut an()lher
,OU...
D4$TAN«(
y.o4tOC)V(
IT
•
AUG>«DGt
Of
GUll)(
TO
aNn.
O f' '
a.
To lI e l around Ih i ~ p ro b lem
you can use a V scr( ) (.v ,· ,u l t'rbi l
Instea d, S in e,' a V · grtlo v(' b it
h . ,
no PU O Ibe ari ng . Ih ,' pond can't
interfere. Then . 10substitute (or
tht' pilol bcar i J1J •• 11 .1 I :h• -hop
buill edge j (Uide 10 Ih e rout e r.
An edg~ guide doe s 1 0
tIting>. FiN. il k.~'])S
Ih e
bil a
• A fmnl l ' an d p an el u ni t looks
mor..lini~hl·difIJ,l·insideedgcs
of Ih ,' Iram e nrc Iil(h lly
cham fered U ik~ on the N ight
S mn d, P 3lIC 6 ), R U I ro utin g.
chamfer on the , edge. is a
problt-III if IIw u n it i 'assembkd
- Ih . . . .pand
in ll rle re s ith th e
p il ot b c3 ri n~ o n a c ha mfe r b it.
ROUIING INSIDE CHAMFERS
•
8/20/2019 Woodsmith - 076
18/32No. 76
oodsm i rh
PROJECT
1 8
S P
O V E R A l l D I M E N S IO N S 1 4 W 26 H
A Soot I) 11'.x 4 CliO
8 LeQ {4) Iv dowel' 2 6 1 1
C IJpperSltet¢I IeB(2)
ill dOwel· 1 2 1 1 .
D Loy/acp-l 1 IIY .t eve . ou r
shop
manager .
showed
up
i n my o f fi ce
with
a request ,
l
t hi nk i t's ab out t ime 10 r et ir e t he old m ew
sh op sto ols an d
gel
s om e n ew e nc s,
Okay: I said, but how about
trying
to
b u il d s ome o u rs e lv e s. t w as
th in kin g th at
I' a l w a y s
want e d
10w ork o n a w ay 10 hol
lo w o ut th e s ea llo r a s to ol.
S ieve look up the challenge. W ilhin a
c ou ple d ay s, h e an d K eD ( ou r d es ig ne r). h ad
a p ro to ly pe 1 00 1.(A n d e ve n ta lk ed m e in to
h elp in g th em m ake the rcst o t th e S IO OIs. )
JIGS. As expec ted .
th e
chal leng ing part
w as d esign in g rh e
jig
fo r s coopin g o ut the
seat -
wi th o u t u s in g
a la th e. It's a ll d on e
with the routerr id ing on aeouple of runners .
We 'v e d on e a s ep ara te a rtic le a bo ut making
an d
using
th is j ig ,
SI
8/20/2019 Woodsmith - 076
19/32
19
il 76
or .......
TllJTA8t£
10 0
(lA,M SO
1 t O N T
(DOt tS
'I.,.,NDKUU.
TOllfANO
COlUMN
3
. . . .
l lC'lJlace
the
sear
fac
e-u
p
on m pin
III
Ihe indexlng
jig
and rot.31e
it
until a d ;'l II un ,d h n e on th~eat l ines u p .. it h
th.. t'llll,-rlin un
Ih
JI~.Here's th e
tricky
part- JlO t,u,ti,,~m i jig on th e tille d ta ble.
rod
tho'. I
II,'
u p th e c en te r of your drill
Il <
tabl...
ith
Ih , p oun
of
) 'OUr1 ·
drill
bit.
Th ( II.aclJUM tilt' (r lnt t 'd ~ e u r t he jig SO
i tO
TI' TT\lII .. ,
lwn.xt episloliltyourdrill
presNote' ,
olll>age
16.)
,
.
,
•
uo
SE AT
@
. .
LEG
V
~~
. .
~
~
7
. . . .
\;
: t S ;
. . .
LOWER UPPER
STRETCHER STltETCHER
4
NOTE:
UXATt ClHttRPCMHT
ONTOPANDaonOM
14· .
1
. . ~ , - = = Y = 4 _
~ t ~
= _ , ~ , . = ~ ~ < = = = ~ ~\ . , t , : = - : ' - _ )
~ _ . . . . . _ . . . . : u . . .. . . . . . . . . . _ _ _ _ _
,
•
SEAT
•
I ~ ,ork on tbe ,1 00 1 by bwlding tilt· (
seat It 'tan'oula'a luarebLmkand IMn
can bt· cut or turned toa perfect cin:1~
~.\T A - To1 . 1 1 < ethe _1 A . IlItl
b r IIlu in ll up enough 11 1 .; -th ick sto ck 1 0
m ak ,' a IS quare b lank . Then trim the
blank
101 1 1 1
x
I~I~', ......•Hg. L
Now d rdw a pair of diagonal line» on b I
sid(', 01 1 1 1 1 ' l a nk ,
se e rig. .
The i nt er se e
tion ()flh~
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CUT SPACtR SO PINal
l AD IS CENRRlO ON UG
MAIUC c:tNTtRUNf
ON IHHO fACl S
OF AU fOUR UGS
9
ing linescentered on the lega,The keyis the
spacer - it's CU I so me pencillead hits th e
center
of
the
leg,
sec Fig,9a
T o d raw a lin e c entered on a leg . hold th e
gau ge so Ihe guide bar touches
o t
legs.
see
F ig, 9. Then.
move the gauge up and
down 10 make a m ark.
KfJlflNO
JIG
ENTIRkfRf O.
OHOOWll
7 HOlDoowtL
\ I R J N G cur
No. 76
oodsm ith
16 t 10·
I ' lYWOOO
AS S£M8lY
PLA f1 01tM
INSl:lTlfOS
INTO
S f AT
ANO SET IN
PlAt1CMtM
8
Note F o r a p p e a r a n c e ,
r o t a t e d t h e l e g s s o
th e kerfs on
oPJlosil~
le gs are p ara llel
to
ea ch oth e r, see
Fig. S a .
MARKING {:AL GE.The m arking gaug e
consists of a lo ng g uid e b ar . a spacer. an d a
pencil, see Fig.9.
when
(aped
together
they
[a rm a st· lf· aligning marking g au ge fordraw -
lW stUGS so
t lRFS O N O PP OS i:N G
LfG5 AA £ PAAAU£L
a
I
~R4-:7,~' j
1\... .
1 1
snttTCHIlt
fs
.;;;;s .
,...-----.\11......
•
:
... 1)1 .
LOWER
STRETCHER
(,, > ' oowtll
@... .
-------------
6''' -------------1
•
L£G~
1 1 1 ~ : - =
V i lh t he seal co mp lete, w ork c an b eg in o n
th ~
legs
and stretchers, I used 111.. dowels
forme
leJl and
'is
dowffi1forthe Sl el£hl'l'S.
(t'TTO LENG1H . S ta n b y cuttin g four 1< 118
B 1 0 l en gth . _
Fig
5. Next . round over
the bottom end
of
each teg (8)
with
a W
round-over bil inthe router
table.
The lenl, 'lh
of
th e
=chcr l dependon
th e angtp C [ the legs. S in ce th e legs ar e
' 'Playt'
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~
13 I
<
aOT T snuTC~E~
so I« Rf S UN f UP
ORIIONT UY
\'(I,.x smith
o. 76
Now that th e holes are dr il led. th e s too l can
12
be assem bled . T o do th is, ap ply a S ID W t·
ling glue 10 the upper and lower stretchers
an d insert them in to th e leg s. TIle n. s et til.
le gs b ack in t o t h e a ss embly p la tf orm a nd ro
la te e ac h s tretc he r s o th at a ll tile ke rf s i n t h e
~~~
teno ns lin e u p horizontally, r ef er L aFig. 13 . ~~~~~~~r
N ex l a pp ly slo w-se ttin g glue 10 Ihe leg ~
ten ens, an d p ush th e seat o mo th e legs , s ee
Fig; 12 .
Noto: I u se d a ru bb er m alle t
10
assist
th ese tenons into the m ortises, w orking
arou nd the seal u ntil th e te non s bo tt omed
OUl
on t he ir s hou ld er s.
WEOOES. T he n ex t step is
10
c ut a nd trim
the w edges (o r the tenons. Fo r more on c ut-
ting and fining we dg es. se e p ag e 2 5.
To inse rt the w edges .
1i '1
ap ply glue in to
each ken. Then, drive. wed ge im o each o f
the te nons, see F ig . I~.
N ow the tenons and wedges can be
trim m ed Gush.Formo re on th is p ro ce ss. se e
ShopNotcs.pag~ 17.
FlNISII
To fin is h the stool. I w iped on a
co at o f
G eneral •
i ni shes Seal aee ll an d
IWO
coals o f Arm·R .&al
ASS£M.MI . STOOl. ,ARTS
AND T AP l OG ETWU
SEAT TtHOft :
mtt
DRIWNGJiG
ON IT
A ND
CL MPTOT aU
1110
SSEM LY
Mt SU UPBOM
8 TrOMOfUG
TO lDC Tli HOUS
fOR SntllCHW
DRIlL sntETC:Ii£R HOtES To drill the
s tre tc he r h oles I finn mad. a sim ple jig
10
h old th e ro un d legs stead y whi le dr il li ng.
T he jig is ju st a p ie ce o f s c ra p wood w ith a
'i s .widegroove. see
Fi g. 113 .
T o u se
tlw
j ig . 1i rs tt ih t he dri ll pre ss ta ble
to 7 '. T hen . c lamp th e jig
L O
th e table so the
groove is cen tered un der a W bil and
sq ua re to th e e d ge o f th e t ab le , se e ~1 g. II
Now drill
a
h oi. in ea ch
of
the marked
loca
tio ns. Note:
T he
tenoned end
o r
eac h le g
is
a l t h e h ig h e nd wh en d rilU ng th es e holes,
O n e th ing be fo re dr il ling the holes . The
location o f t he h oles (9 an d up ) are de
pendent on
IWO
thing s: th e lingle of the leg
holes drille d in th e s ea t, an d th e s hou lder-to
should er
distance of
th e
stretchers
S in c e irs e a s y 1 0
be s li gbtly
o ff o n o n e
of
these
measurements . il's agood idea
hold
th e st ret chers alongside th e legs and eye
ball
th em 1 0 s e c i f t he s tr et chers alig n w ith
yo ur m ar k s T h e re s s e m e f o rg i v e n e s s
bu t i f
th e y'r e w ay
o ff .
you
m a y n ee d
to r epos it ion
th e s rr et che r holes .
O nce t he ceni ered lin es ha ve b ee n d raw o n
th e insid e
faces
of the legs, t he
nex t s tep
is
10
mark the loca ti ons (heig ht)
of
the s t re tcher
holes on th ese lin es. T o
p re v e n t
th e h ole s
from wea ken ing the legs.
f fset th e u pp er
and
lower stretchers
by3 . sec rig. lOa.
MARK STR£CTUERROtES.
To mark the
up pe r stre tc he r h oles. m easure 9 up (rom
the bottom o f o pp os ing
legs
an d
m a k e a
mark. se e Fig . lO a.The n. m e as ure
6
up on
th e re mai ning
lines
an d
rnake
arnark
to
indi
ca te th e lower Stre iche r ho le s.
LEGS ISTRETCHERS C O N T I N U E D
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N o. 16
- ANGER.(CiSS
I V OT P IN
_ r
JIG BAS
CROSS
SECTION
BASE
Ridtl/lI
alvlIg
tlu: (,wl'cd
1'tlil~ofth,
j'll.
tbr
router ~ 4t )lr/rt
dtf'pi l
i
fu lIlt
('I. tt~·r
o.ftl
blank tbnn h.
8/20/2019 Woodsmith - 076
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4
;lft'r makj'l/J olte II *'
wit) , II
r lmk, ',
rob1l1 't1 ~
I#'IrlI:pIf 'IJe «> ldmak
IIltot1,,,,, Por b C r.rmlml ()ft/j.l 1 .'O>*pi~
IIJllIllrt it'~I.·IrI$
hfJui4I)1:N'I(lI). li l/ h
y
SEtoNO
PASS
noSf
PASS
3
Thp.,,~pi l i 't '{1
rou.ttrlJil ll ilJ lilr ~
'rol bitl,.k
i t <
li08ilioli.
2
Mo t a~' .troig/,t
bit i~
ilt
,(I'r and ,1 the , ')II~r1l~Y() 8Ih
miL...Ad)i~t Ihftlltti'I{(deplh oj'lheliilso
II fltl th e '1iQ'·J ..:pirce ll/~·.r,.omth~ ¢fIt
2 )
•
o
W(l(>Jsmi th
o . 76
Roumt
lAS '
,-RAIL
>0 ~
-
---
1
SlitkU $ . .t J t51 I 1>lk{ lhtJ ~op tf f liJ
bet1 t>e > llh ~ig ~ l ~i.dt /
T It~ /I P I< / t t he
pit'OIpi~ lqJ
(./I'I'OIifIh
Ih
baM lnt()th6ce. tRt/wl~
j > r
11u< W/),*p, ,
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N o. 76
NexL rotate tlte workpieceslightly
and push
it
barJiinto
ths
router bit.
T iI , p u lt i t 01, / a n d ro ta te a g ai n. Co n ti nu e
itll i
)1 1J,,,, 1
unti tne tmo« is complet».
ROTATl-WOR.i PIf 5UGKTlY
A N O T Hl H
MAkl AIrf01 HtR
PASS
centered over the ro ute r b it. se e Step I
A d ju st in g t he b ci gh lo ft he b il i sa tr ial an d
error process. Using a scrap dowel . slOWly
s ne ak u p o n t h e fin al
height
W h en t he t en on
i s j us t
slightly
oversize
10
fi t in t he m o rt is e.
s top and sand the tenon for a n e x ac t fi L
TECIISIQUE. T o rout the tenon . push the
d ow el in to th e b it. see Step 2. T hen p ull th e
d ow el o u~ ro ta le
i t
s li gh tl y a n d pu sh it back
in lO t he b it, s ee
S t e p
3.
\X I
oodsmi
rh
2
T he su pp ort
blocJi itiems
IU, ,
at ,r bit . To 8tOlt Ih e 1
8/20/2019 Woodsmith - 076
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uc btnllho. 76
T IIP> . rut W l 't lg e H t o leliglil. Positio»
Iii. rip/elite 80tile II'f'tige,'fall o flo
tile
left
o ft/ r e blade.
This
~ pl lJ UI/rom
bi>ldil lY 1 ,I ,efd/,mr,e.
~
co r
WlOGU
so TMfY
tALl AWAY
bl a de a nd th e fe nc e is s lig htly le ss than the
width
of
the
ker f
in tile
tenon, Then,
ti l t the
bla dcto th t de sir ed a ngle 3 in my case).
1'ECIINltll,E,CUI
the
wedges
to length On
[ he ta ble s aw . s ee Steps8an d 9. T hen . I)'; UII rip ft lice
ge,
dixt~ltll·t
)( (lllff t b la de n ,,1 f f t ., C f
,.•8/inllll 11~8. (/10.'
kerf'
lite 1£11011.'Ttum
l ilt b ln rl .e
I ll pUdi l ll o , .kpiRcc a/IJ',g/ell(P.
n
fIlAO£
T 3
POsntoN RI f£N a
S O IL A D E IS C tJrrl TE lU t
ONUNE
OtalC QN
7
lVfrl }l'.«lItSI} bo t tom . .. Iigldly I...
tlw
I .id ill o f k lJ l j. T h en n tal ~
r l lmll t t in spr ead (c 1W l ight i tJt t)r t . lSt
zi
r:J, i l ,. prot l l l ing
IltQ.tl1 l um
gi l( i t1{18ur/a(e .
TAPU
JOOSM,4U
S U GHnY U S S T HA N
klru IHnNON
_ , . . . . . .
the ken111en I expenmeru
with
the taper
a ng le un
III
th e w e dg e s pre ad . th e te non an d
loc ks it tighl in the m ortise, see Step 7. (On
t he Shop S tool. I u se d a ta pe r a ng le o f3 · .)
There s one morething
to
consider abom
w edgl'S- grain d ir ec tio n. T o k eep wedg es
from br eak ing . the g r a i n should run p,1m llt 'l
to the sid es o r t he we dg e. s ee S te p 7 .
SET·lP.
T o S Ctup y ou r sa w.
fll'Sl
position
tile r ip tence so th e d is ta nc e b etw ee n tile
To ( lit a kr 1 ..T l r I J t ~erta
tl/Ol
i
till' k'l'fill l j.g
lid
II 'u
it
IIp~id
, l U I T il t , ~.
t U i . f . ( .
t l t ( 1(,'OI·kj}lt'Ct'..,:o
t J l e
e ••d
gmrn
oftlu:
ft ?lt) ;4 »r to th f
t t ,t tlillf.
To do this. I CU I the kerf on th e ta ble sa w
s ince mos t c arb id e -t ipped b lades
ar e
about
,so ·lhick.NOle: If
y o u r e
working w ith a
small tenon and n thi n kerf is required. yo u
c an c ut i t o n t h e b and saw or with a hand saw.
To determine th e d P lI l oCt he k e rf . i ns ert
the tenon in its m ortise and m ake a m ark
ne ar th e
s h o ul d er o t th e
r e n e n
wh e r e
it bo lo
t o m s o u i
in th~
m o r ti s e T h e n m a k e
su re th at
your ker f doesa ' Il l below
this
mark .
N o w that kerfsarecut in thetenGns.thefinal
s te p i s tocurandfiuhe wedges . Even though
the concep t o fa w, '< l ll ~i s s imp le. , ,, ll ing the
perfec t s ized wedR\ c aobequ it e adwlenge .
T ha t's b ecau se th er e a re thr ee
variables
10
an), wedg e: l en gt h. th ic kn es s, a nd t ap er
an d eac h one a (f . , · tst be o th er . s ec S tep 7.
Gt:IO £UNES.Fortuaaiely .th er c's a s im p le
solution 10th is pro ble m. I cru t the wedge so
its bottom i< s l ig ht ly les s than the w idth of
WEDGES
4
TI}
l fInk- a kr,.jI'/ T j.g. draw a
IlIIf
centered ii
til.,
Ifllgt', uf m (tJ I);prt:
J 1 . g . ~ .
Thrn, drill a holt· centered O,l
t t ~
lifl/ It}
actl pi (lie teuo».
DalU Hau
S A M f
Dt MlTUt
A S T tN O N
O n c e
th e te non is r ot to
size the
next S tep i s
to cut a
k e r f
for a ....
e d g e
in the end of
tb e
tenon .
To
p revent t hi s wedg e f rom spl it ti ng
th e w o rk p i e c e when u s d ri ve n in . the k e rf is
cut 9 0
to
th e
grain
d ir ect ion o f th e te n on
r ef er to S tep 5and pho to on oppos it e p ag e.
GUmEUNE$.l3esidesori~ ntirwthe
kerftu
th e grain. you11a lso need to de te rmine
th e
wid th and dept h of the kerf.
On tenons
g re at er th an V i '4 hi ck .1 c u t an lot ·w id . k e r f .
KERFING THE TENON
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No,76
NOaUM? QUISTION
SolV Ing. problem oJ
uvoidill&one;ntheJirstpiace)
is part of
'.0'
proj~l. B ut
the
best solu tions aren 't
always obvious - they often
co me (ro m o ne w h o's aced
the prob lem before.
If you have a probtem.
s olu ti0 n, q ue stio n, o r e ve n ' jo,,,l (J)I (1p Y ( J _ / 1 < 1 i
I I J d t . a f e 1 t r i lo n t l 1 : : a g o 11 l1 t
forl.d. /3 tber« .Y ~lythis
,ould 1 1 11 , , .
Pl t ,.d?
/ aJ
t\ ; e } n J J l
Thatcher. .~ ·I .um
W he glue jo int failu r 0fOI5nRE CO: TENT,Q ui re
often w ood is stored outside
th en b ro ugh t in lO th e s ho p to be
work ed ,
If
th e w ood is im rm -d i
atelycut
an d glued, Il l
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TlST
PIta
If PItOHGS
OMR
MOttl tHAN '''.''.
WO OD IS C A SE kAJtolNtO
lf the
test piece
I,} I~dl\~erge
merv than a I t l , Itlt'11JJl1~r
il
case
h ar de ne d a nd I h ,' k il n ope r-
3tor\\1 11cont lnucw it h t hccond i
tinning proct ~ until
a
new test
pit, ~
hows
th e lumber
i>
OK.
\ f
uoJ'JllI
rh
o. i6
Lhewood is c alle-dcondit ioning.
One way kiln olX'rator, k'
II)
see
illheir
lumbe r is
pr0p
Fig.
1.
r 4 ~cu t
t hi s s h ap e .
th ey
make two equally
spaced
CUISthrough
the thick».... s o( the
piece
wilh
a
b an d s aw ,
lf the lumber was
properly conditioned.
Ih e re main in g pro ng >;
'on'l div~rge more
Ihan l lo 'h t'n Ih e c en ·
le r p ro ng is r cm ov Nl:
see Fig. 1.
properl)'
dried.
Sin ce mo is tu re mu st le av e
a
board
Irom
the outer surfaces,
as th e
b o a r d
d rie s th e c en te r 'ill
1 1 3 V C a hlgher moisture content
than Ih e outer surtares -a cnn·
d it lonca ll ed c as e hardening, < e c
figure b e t o w .
'rhis produce-, internal
stressesln
the
board
and the end
result mighl
be
a c ro ok or , (jg(
b en d w h en
th o
b oa rd is ripped.
'hen
ki ln op er at or sd ry lo rn
b er , th ey im ro du ce s t eam
into
--;:;:;;;:::;;::~ ~ ~ tIii l¥= ::;;::;;;S ~he
c ha mb er o f t he
kiln
~..~ -: -. ' _-r~~>-. OSmoN ~
ON IN StJtT A W A Y
nOM lAD THIN
SL OW tY R A IS E lU\O E
IN 6at
m eth od w ou ld
be
to
start out
wilh
a lhicker mate
rialand then
ra bbe t
the
edge, see
Fig.
3,
UTTIIE SLOT.T o cut
th e
.101
(or Ih e saw blade. start by lower
in g th e b la de co mple te ly . Th e n,
to hold the in sert in p lac e,
tighlen
d ow n th e rip f en ce o ve r
the insert
(nol
the
blade),
see
Fi g , 4 . N ow tu rn o n th e s a w
an d
810 / (1 ra ise th e b la de through
the new insert.
Or you
can use th e
original insert
as a te m p la te a n d
CuI
it to s ize with a lIusb
Irim
bit.
To add weighl an d su pp or t to
either
insert,
yo u
may want 10
glue
astiI enercur (rom I t . Ma
so n ite
10
I h~ b ouom , see
F i g . 2 .
Then
10
mak e
il
easy
10
geuhe
Insert OUI01 th e saw ta ble . d rill a
fingrrholealoneend.seepholo.
TIIlCK INSERT, Instead 01
u~lng_a
mill
material an other
aLANK_.,.-
ADDSnFf
. fX1U
h
SVPPQitT
~...::
tHSftT
ORAWOUTUNt
Of
RtGRIIA
IHSUITON
BlANK
2
ri a ls Ih al wor k wel l: phenol ic
(8
ve ry s trong a nd d ura ble p la stic)
and a ir c ra f l p lywood.
S in ce o nly a lew pla sti cs d is
tributors sell small pieces 01
phenolic. w e're offering ~ ,
4116 .
and ....
-th ick b la nk s, se e
page
31.
Aircraft p lywood is
ava ilable a t
1>\0$1
hobby s to re s,
cu rro
SIMP£.
To m ake an in
se n, b eg in by tracing th e o utlin e
of Ihe
ori gi nal inse rt on to Ih e
th lnbl ank. se e F ig ,
I.
Then cut I t
to s ha p e a n d f il e
or
s a n d to fi L
• \\ oodsmith n l u -« 8 t ll 1t 8
W'·t/.wk lahle, Oil ; .'ris
lila
fil
11110
ca.~1roll
I 0J 'o ', 8 11 1
If
sa I l ha « a tJti l
s tt l l
t op ll :J li c/ t
r equ ir e s a \ Ii ;· ·t ll ic k m....1. ll
I d e a s t J J ll ,O U c«
l mo t l
·
H t r l t 1 1 lt t g iK J t l, tltin (Z1~dRtm g
1'imWilli.
flallta Grorgl
The uicky part 10making a thin
in se rt is 10
lind
a m a te ria l th at's
th e c orre ct th ic kn es s
but
stil l
strong anddimensionallystable.
MAn:RlAlS .llound
two mate-
THIN TABLE SAW INSERTS
8/20/2019 Woodsmith - 076
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WooJ,mllh
• rROOK -If0lt C700k is ... · r .
lO ll ll
ha» 10np 'he board tog,(1IglII.BIl/
h r ll o a 1 'f • ripm l lg f na J r e (' n. '; t' II I Tt i)(/~rll(1/
l ri~R t n lId th t- ' h t j ( fr rl , , , rmt )k a g o i
f
2
Nn.76
1
~ _ _ : : = _ _ •
flO
II -
/lolI' d
/I 'd., f
dijpcltll
to
g I l t . ill/~) IHII'J·/~.Bin '.ftllf I J O / ( i~/t·ftoo
01'1'(T.jlattellll . b o < r r d by pl'f' l1Ig dol/on
1)/ ' t i le
j o l 711/ a J : o
//OU
{y ttl~1l
llt
c t l t
, p . ; ; .
BUYING WOOD
The job
of
making
a
good jom t
aClu ally star ts al the lum ber
y a r d I usually pu rc ha se l umbe r
fo r panels w ith b oth f ac es planed
smooth . ( hi.is called 52 5. or
'surfaced two sides. ) This
m ak es
it
ea sier to select boards
that have
sim ila r co lor
aodgrain pattern
WARPING .The next thing I look for is
warp . The d raw in gs b elow sho w fou r c o m -
mon .
types.
B oards w ith bow (the C aeeof a
board curls in a ·U·s ha pe a lo ng its l en gt h)
or twis t ( oppos ite
comers
curl
u p) can
be
diff icu lt 1 0u sc f or m a ki ng p an el s.
But boards thai arc crooked (Oal. bU I
c ur ve d a lo ng th eir edges) or cupped (-U
shaped across ltlcir width) call be used.
Howe ve r.th ey 'll n ee d a lo t o f w o rk to m ak e
th em sira ighl an d O a t e no ug h f or gluing-up.
I
should
mention th at
ne arly
al l
boards
ar e
a l in le w a r p e d . And y ou 'r e se ld om g oin g 1 0
find perfect
c olo r a nd g ra in . S o th er e's
usu
a ll y c omp rom is e i nv ol ve d when lo ok in g f or
hrmberthat s
easilycut straighl
and
O a t
palP llING WOO
QI fESTION:
()n ,
1' , I]fII tilt
uood.hov:
lin
J
pl'~P Tf' it fo r
.dIWi/ll/iug?
,
use a
s tra igh t- l lne r ipp ing jig o n th t>
lable
saw.
The
jig is Simply a 12 1·
w
· ide.
: y : , o th i c k
plywood
sled:
The s to ck carl b e e it her se
cu re ly damped 10 th e sle d.ta ck ed d ow n o n
t he e nd s, o r h el d in p la ce w it h d o ub le -s id ed
carpel tape.
USISG
TIlE
JIG . To u se the jig, auach th e
s tock 10 the s led SOan edge cx tend ( lv e rl»1I '
edge oi till ' sled, s ee F ig . 1. loco set th e rip
fence 12 from lhe saw blade (the sam e
w idth as the sled), 'low . 10 r ip the edge
straigh t. sim ply push Ih,' 'j)UIsorIhejoinl opens
up. i t's a lmo st a lw ay s a t t he ends. By us ing
boards I lla larc
a bo u (3 ' l on ge r t ha n f in is he d
len gth, yo u can C UIn ut an) ' o f th ese pro b
l em s a ft er th e p an el i lued·up.
W
hal'S Ihe secret 10
gluing
up p an el s
s o th e
jojnt~ arc strong and nearly
inv is ib l~?The answer li es in the
edges. B oards w ith straight.
:m lOO th .sq ua re ed ge s g lu e u p
IntoDa tpanel swi lh s tr ong joinIs
tha, are h 1 1 r d to see.
Edge Jointing Basics
TECHNIQUESNOO L S
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30
N o. 76,xxhmtth
ITemS lON Uf
NO toQVf
ON lACHO)G
-_
• A nollK 'r w ay to use a rou ter lor p r epa ri ng
s t Q C k
fOI ' e dg e-g lu in g is to
cu t
1tl11)(lIC
a n d
,, 'roove j oi nt s i n t hemalingpieces .Th .. elCtra
g luiDJ;
rio
makesa >U 'ongjoiln . And the
joint
k ee ps th e s tu ck a lig ne d wh il~ g lu in g.
B u t m a kin g tongue an d gTOOVl joints ca n
be t ime consum;nll . The traditional method
i s 10 lISC tw o ro uter blts, and that can take a
M otherlimitation i.
ersonal;
I don 't.l ike
tn e zig.zag look on lite ends of my
pnlject:s.
So I w o u ldn 't use this bit inm ak in g a p an el
with exposed
cis.
O r f or m ak in g ra ise d
pane ls b ec au se
the zig.z3g jon,t would
be
s e e n
on the b t>ve l« l s u rl ar e s.
8Ull'd
use il
fo r panels i hh idd en < 'f ld s, su c h a s f ramed
panelsor lbOSO 'willI b re a dboa rd ends .
For so ul'l :esoflltis bit. s ee A l te r na t e
Cat·
a lo g S ou rc es o n tb ~ o PlJ O 'iu : p a ge .
l ot o f tim~ to
and shapes theedS ICs
in
on e p a ss , S loephoto.
You only need one bit because t ~a
LOn~l1~nd a groove
on botl1
mating edges,
se e
drawing.
TIle edge .r on e board is C ut
w uh th e face side up. Then lite m atin g
edge
on
a > ; I. COnd
board
iscu t
f e
sid e down
UMITA 11() ss .A1 l hough thes e b it scu t per.
fe tlly m atche d ed ges. lite) ' d o h aY t so mc
l imitat ions. f'1I'Sl.lhe
bitscut
a limitt-d range
o f s to ck U lic kn e.'\s es . T he b il
in
t he pho to .
fo r ex ampl e. ~ \Ilsonly V I lO t · hickstod..
Also.titebil can be tr ic ky I O se t u p. IIha s
to
be
e xa ctly centered on the
thickn=
of
th e ,l O C k10, l (c lasm09th
panel.
EDGE GLUING ROUTER BIT
I ,
RUSH TlJM art
1
faCt'oflhe laminalcisal igncd with thcouter
m ost edge ol th e bil, '
~ ~
a.
N ow tu rn on th e rou te r a nd p ass lit e w ork
piece over
lI C
bit im m ri~hl
LO
1< 1 1. o r l it e
best edge, do tl 1 is inasmooth. non-soppass.
This
method has
a
c ou p le l im i tB l iu n<
First , the th ick nessof the stock to Ix·joinll-d
is lim ned to the i< :n gth o r th e b it's cUlt ing
ed$:e . Also, sin ce th e le ng th n t l it r ence i s
sh ort , it's
difficult
to join l lOll pll..... '.
Y ou c an
also
use a han d-held rou ter and a
stock
like
I,p
kn ives
of
a joint , ·r . and the
laminate
SUI 'pon S
the I1
8/20/2019 Woodsmith - 076
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3 1
Wi.lui.
iJlJ- .;G-V,, l.
.; • 'J: ,.......\1
'$~Mt
ItmI......
~I ~- r$in
1 1 _~rll, ...
T
. .. f
\tid...........
~~.
\ nrk..
~1~7~~~
•. l 't l, llo
W · , 1 O d c . ' r n h
1 lI · . . . .~ltS3
J.fV.rh , , . ,11Oft ,,
Int.
11 11 t ..II.,~,
r. ,.....
\\uoct. ,,1.h ProjcctSuppli 1-800-444-7002 ,..' h
f'.(), tim.
lO :i. rlO Ii \\ood,, rIu>r ~I.lPlIl)ti
:S 1l~ O -l1K-,\,~~.St.m-
Ik~ CHrk- ,1 \
5 C ) : i ( ) 6 ~ '
\ _ ' O _ '
_ p _ ' _ ' , _ . _ h _ : I < _ ' _ ' O _ < _ . ' _ ' ' I ' . . . . . .. _ . h _ -_ \ \ _ . . . . . ._ . . . .
' ' ' ' _ , _ ; < _ . , _ , _ ~ _ , _ . . .
_ 1 ~ _ ' _ ~
_ 1 ' _ 1 _
_ . . I
1
tor. l:t1-h.'-tO . · f . . , . I II, -.-' • , ,-
II,. ( .},,.. I ,
.f ).
r. r I... TO :-4 ( n ~ f
: k
R,. I.~ , ;1. lIn
~.l.
~• i __
bopomlhh, llll'.
tIIJ~:.t,_SliI,
I I.._ ~ , , ,.,.,., .,. t
..£
To
o f .~ . .
1 tt
Tn. . ·ndhncto
~~/(>1-~
/. II
to
II ...
.. r,lw ylr I
.o;,lllllt. r I/~lmU'(tl'L'a ltd ~
Illjl)/II ~
nltrJIb t )t)/1 illlll1
tl ( /I,llt,tl.. t
H J
I ll til ItJ I.~.P/({(J$t' ('(III t'(lch
(VI'u
I(r II I _TorIfrntalfl(1lJr l
'tt I - laflv~/,
ALTERNATE CATALOG SOURCES
f ul s au n fin is h, \\ c w a n te d m o re
durabili ty for
t he 5 1 .0 < )1nd used
G.'n.ral F in is h e s' A r ll l· R · 5 < · al.
This b a heavv-du ty fi nish.
One pint o( _h is enough 10
fin i h th e
Night
Stand o r S hop
Stoul,
Wood.mith Projc~1
SuppJiC'~is oifcring
both
pints
andquarts,
Sealacell Sealer (Clear)
7(; ) ·50 1 85.95Piot
76J·60 1 $9.50Quar1
Royal
finish
Oil and
I re than e Top Coat (Sat in)
761·502 56045 Pint
761·602 ._
$9.95
Quart
,\n n·R ·S cal
Oil and
lrethane Top Coo . (Satin)
761·520. _ .._~ ...S6A5l'in.
76) ·620 S9.95Qu3J1
, ..au S W IN51a,s
In Talking Shop (page 21)
We
talkedabout U,llll' phenolit'p a,;·
ti c 1(1m ake a Zt11K'It'araJlt:t in
t. rubbed on w i.h • dulit .
nll' makt-sit t as}'lOappl)' tu lltl'
llloldinR,,,fth,· NigbtStandand
III l '
do d. inlh('
S hop S iool .
(; -·nc·r:tlFiIJlshl 'Sis .a l\ \'O-s tcp
....·..1'· ', 'n,e firs t s te J) is a clea,r
tunl: uil aJ .r e -allcd S e alaceD.
..\[t,,:rU1 1 . .~-alt r dri t S . L lle sur·
fan'
. nold
be
lil :h ti y r ob be 'l l
,,;tl , 10 '.,1wool. Then th...niland
urclham' lopcoat can be added.
0 th~ N ighl S ta nd. w e u< ;ed
Gl'flCraJ Fini~h('$'R~)-all'inish
.., .h ,· lo p CO :lIT hi;;ld t ~ bt:auli·
av PHONE
For t a .> ; lcs t s< '' '' '' IS< )
our Tol l
ttW o rder IiJJ~.O X ' I' J \1 ,, 0 6ay
lh ro llith F ridar, I tO O ,\ ).1 ' 0
5 :0 0 I 'M Central Tim•.
B,,16'. (alling, have your
V1SA . :'.lastE'r Card. o r Div
(.'(1 [ Card ....,; ~••
aVMAIL
'rO
o rd e . b y m a il .
m1I '
tho [ em u
endo,....d w ith CW'T\m1 issue,
1 1 w
rd~r
tonn
include' illtor
m atio n o n b a n d U n g and
ship'
p in g ~ h ar ge s ,
3l1d
~ 1I e > la x.
: : - . e n d
y ou r m a il o rd Fr te l'
ORDER INFORMATION
This is a high-qoality carbide
t iPIl '< bit with a V 4 shank ,
v -Groove Bit
74-1·450 V·GrooveBit.. :): 3.~·
{':()l'TFH$I'K.Tcl make the
variation of the picture franu
s how n al.Jw bo lto m 0 1 paR I '.
we sed 3 t l l)lug cuut-r- idl(l a
s ~ ial counters ink bit (]\'II.l ~I
made bv IV 1 Fuller {.U The
plug
\'''Ult~'r
and counu -r s in k 0 1 1 (
a va il ab le I rom Lllt\ i\ltc'
mate
Ca t
.1 10 1 1 .
ources
li~ t('klC
b it
>< :1
f o rd rl ll iO i : p i l t
and ,hank ho le s as we l l ii
UU'
tersinks and
cuunterbores
fer
\.;0. S
sc..ews .
Pilo t R it Set
756410 Pilot BitScI for Xn.~
S crew ~
S15.95
0(1) 1'« Brad
Po int B i.
to r
Sh a n k H oles
·0) \k Twist Ili. lor ...and,ml
~n:\-\~
• (1 ) 7ft. , T is l B it l o r 1 . .c. R o l . ) t
:-.crews
0(1)
$. C(lUn lf · r s ink /Ctoun . ..r·
bort'
0(1) Depth Collar
o
(I J
,\l l. n W rench
SHOPS'OOL
Hardwood
do\\
I,
lor th~ leg<
and
slJ1etdll'rsoi th,'
S ho p S t.w ,1
sho wn o n p all lit
m.),
b.-avail.·
ble (rom a local lumb.r yard.
home center, or retail \'·O(Jd·
workinjl 51Ore.
B u. yo u
1lghl
NIGHTSTAN])
Woodsmitb
Project
Supplies
i~
)r(~rinlta hardware
.;t f r
lito
Night Stand on p3gt 6.
w
used General I1nish,,'
TWI>-~teilSy,tem t fin is h I h.
~igll' Sttlnd (we the section un
Finishes, below).
\'igh.
Stand
770,100
Night S ta nd 1 11 1J 'd ·
ware
K i l S 1 9 . 9 . = t
0(3) Solid Brass Drawer Pull
with Ceramic Rosettes. ln
eludes M oont ing
H ardware.
2lf
[ \{JfC-
0(31
Plastic Tumbuuons (for
u se a 'td raw e r s to ps )
0 1 \ 1 ' . r Glidt, Strip.
fram~. IC,
3vailabl,'
(rummany
soon'.,., ( > C ' ( > A1tem3t~ Catalog
Sulln-es liS le d lx-I ow l o r from
\Voodsmith PI Oj«t Supplies.
Sources
SUPPL IES
ROJECT
8/20/2019 Woodsmith - 076
32/32
Sma/l detail. .\ ighl ud.Dc tml•
l i k» do t 'c .la i ltu
drtttt el l;
{t,iU, lli ~
ptt t lllmll .~.
It
Stand etails
l\
d fl t d·''''II ,l _lIJtn Ix i
filiOI
if I ( K IA :Illllh t II Sf ,rill
and ti,( ot ot t 1 /(1( , A ~CfJUfle(l-()ltt ....ect
111,tl
u ll l'4 1 1 II / x m n k» 1 1
t /I' jirl tnl,l,',
1)1,1
rllnllf
V ' I
Oak Stool
• 7 'Jt is( 'Jtert ·y . \' IUht t:.tal,d;,'t tl~of; J'II '(1a nd b uilt
Il.JitJt rln8wic_/; tlt 'tt:-tr.J)(/-JH1 ne t (rnsf ruotum ((I/tJ(;k
• R tf fill/lUg 11, ;u I(VJOd tJ'p.~to a
ba~,
ly' ' l'. IOt l
t
tlu lnk'if lit
Jjtf/'ptJ f/ lt:Cr
Th« ror,'flr
.' fq aJ'f'X
ra
II
Ill' ,'./the
M ~)lt 11 f)QlJ
urn ( oltllTltft itty
{ tIl
esk Picture Frame
inal etails
OOS T
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