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GENERAL CONTRACTOR STÖCKLIN

THE OPTIMIZATION OF SPACE, TIME AND

RESOURCES IS OUR CONTRIBUTION

TO YOUR SUCCESS. STÖCKLIN LOGISTIK

AG, AS AN EXPERIENCED GENERAL

CONTRACTOR, OFFERS TURNKEY

COMPLETE SYSTEMS FOR SPACE SAVING

STORAGE AND RELIABLE MANAGEMENT

OF YOUR PRODUCTS AT LOWEST LABOR

COST AND WITH FASTEST POSSIBLE

CONVEYING AND PICKING.

The increasing competition in today‘s globalized

markets makes in-plant logistics a decisive factor of

success for each company, since it represents the in-

terface between the company and the markets with a

direct impact on customer service, one of the most impor-

tant features on the market. Optimizations in this area

are indispensable, in order to increase efficiency and

to operate on the market at lowest costs. Therefore,

Stöcklin, a world-leading provider of complete systems

for intralogistics, has specialized in the implementation

of integral, custom-made solutions as an overall respon-

sible general contractor.

As system integrator, we offer you logistic strate-

gies including implementation from only one source.

Depending on your requirements, we will be your

single point of contact and coordinate all subsections

for you, from the construction of the base plate to the

air-conditioning, through to the installation of the light-

ing. Or we assume the overall responsibility for all

aspects of in-plant logistics and cooperate with a

general contractor for the construction.

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THE BOXER COMPO-NENTS

Mast head with upper guide rollers

Aluminum mast with integrated

ladder and Y busbar

Maintenance platform

Double vertical belt

Control cabinet X2

Load handling device (LHD)

Control cabinet X1

Travel drive (Omega drive)

Lift Drive

Chassis

Running rail

Stationary control cabinet X0

End plate with buffers

Double drive belt

Rack gap monitoring

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OUR BOXER – THE TECHNICALLY SUPERI-OR SYSTEM

THE SMALL PARTS STACKER CRANE

BOXER IS A SPECIAL STÖCKLIN SERIES

FOR AUTOMATED CONTAINER, TRAY OR

CARDBOARD BOXES STORAGE SYSTEMS.

Innovative and consistent implementation of light-

weight design has set new standards for energy

consumption. By comparison with other systems, the

BOXer is the lightest and therefore most energy-efficient

automated storage and retrieval unit for small parts on

the market. Stöcklin also offers the BOXer series as a

complete, ready-to-use system consisting of small parts

unit, container-conveying equipment, shelf storage/ret-

rieval unit, loading aids (containers, pallets), control and

warehouse management.

FLEXIBILITY

EVEN DIFFERENT CONTAINERS ARE NO

PROBLEM FOR THE BOXER.

The BOXer is suitable for standard containers and pal-

lets, as well as for boxes of different sizes and types.

Various load-carrying attachments are available for

single station as well as multiple station storage. In

addition to the classic combination telescopic units,

Stöcklin also offers box grippers as well as gripper-type

load carrying attachments.

RANGES OFAPPLICATIONS

THE BOXER IS THE ALL-ROUND TALENT IN

WAREHOUSES OF MULTIPLE SECTORS

• Pharmaceuticals / Cosmetics

• Spare parts

• Automotive

• Electronics

• Clock and watch industry

• Toys industry

• etc

DESIGN FEATURES AND HIGHLIGHTS

16 REASONS WHY THERE IS NO WAY

GETTING ROUND THE BOXER IN YOUR

SMALL PARTS WAREHOUSE

The BOXer standard range of products comprises

variable modules which can be easily adapted to

the costumer‘s requirements regarding functionality and

building structure.

For your existing containers such as plastic boxes or

trays the matching load carrying attachment

(LCA) can be defined for single-, double- or even four-

fold-depth use. The control system can parameterize the

LAC for different constitution and uneven load distribu-

tion of the load units.

The Omega travel drive with double toothed belt pro-

vides highest dynamics with minimum wear and

lowest energy demand. For all crane types an

additional anti-pendulum drive may be implemented.

This drive allows a higher performance especially

for very high cranes (E1/D1 up to 18 m; E2/D2 up to

22 m).

Due to the ergonomic and easy-to-maintain

design, the mechanical and control components can be

replaced within the shortest time possible. The reduced

downtimes guarantee a high availability as well as

low maintenance costs.

The mast head integrates a servicing platform,

that is accessible via a ladder incorporated in the mast.

From this platform the few but necessary maintenance

works on the mast head can be carried out fast and

easily. For cranes with anti-pendulum drive a fixed servi-

cing platform on the mast or within the shelf construction

is installed.

Regulated servodrives for the travel and hoist

mechanisms allow for an optimum adaptation of

acceleration, drive and braking curves. With suffici-

ently long aisles travelling speeds of up to 6

m/s are possible. BOXer with additional anti-pendu-

lum drive reach acceleration values of up to 4,0 m/s.

An intermediate circuit connection is provided by

default, and through an optional mains feedback system

the systems efficiency can be additionally increased.

The proven mast framework in aluminum lightweight

construction allows together with the jolt-free travel

curves a highly dynamic and vibration-low operati-

on. Generally no corrective travelling for repositioning

is needed. However, in critical warehouses a precise

positioning system may be optionally implemented.

Normally, a safety catch is not needed, but may be

executed optionally, if it is necessary that operators

are travelling on the lifting platform.

The positioning of the travel and lifting axis is done by

default by independent, high-precision laser mea-

surement systems. Alternatively, a barcode system

may be implemented.

The power supply of the descending and raising

lifting platform incl. LHD is carried out by a busbar

attached to the mast. The transmission of the Profibus

data is ensured via a infrared data light barrier.

On the load handling devices highly dynamic and

precise synchronous servodrives are used.

Due to a pre-commissioning in our factory the cranes

are delivered ready to use. Thus, shortest commissi-

oning times on site are guaranteed.

The modular design allows for a trouble-free instal-

lation even in existing buildings.

An independent load handling of the double-mast

cranes E2/D2 increases the performance up to

30%.

Enhanced safety of operation through standard

rack gap monitoring. This feature monitors the gap

between SCR and the rack. If a container or carrier is

detected within the track, the crane stops immediately

and a collision is avoided.

At our Helpdesk experienced Stöcklin employees

are at your disposal 24 hours a day, seven days a week,

both for problems with mechanical and control compo-

nents.

THE BOXER WITH ANTI-OSCILLATIONUPDATED SMALL PARTS STACKER

CRANE IMPRESSES WITH ITS

ENERGY EFFICIENCY

The vehicle frame, which previously had a modular

design, was technically revised in the new develop-

ment. In addition to facilitating the manufacturing,

it was possible to further reduce the weight without

having to accept sacrifices of carrying capacity. The

vehicle frame, which now consists of only one module, can

be machined with one clamping in the tool. That means

lower manufacturing tolerances with reduced machi-

ning times.

It was likewise possible to use a lighter construction

for the masts and therefore make a statement in the

direction of “think green”. Thanks to the use of the most

modern technologies such as a combination of supply

and feedback modules, it was also possible to achieve

tremendous energy savings. The braking energies that

cannot be transferred to other axles are fed back into

the network.

OSCILLATION FREE TO THE UPPER LEVEL

Another innovation is the anti-oscillation drive, so

that a high degree of dynamics can be achieved

even with very tall small parts stacker cranes (15 to

22 m). Usually the drive unit installed on the vehicle

frame is not sufficient on its own to bring the device

into its target position without oscillations. This situati-

on has been remedied by placing an additional anti-

oscillation drive at the top of the mast, which largely

eliminates the oscillation of the mast and supports the

movement of the device in the horizontal direction.

Pendulum head with upper running rail

THE BOXER IN FIGURES

The BOXer 1-mast models E1 and D1 are built up to an aisle height of 18 m. The BOXer 2-mast models E2 and D2

or E2V and D2V even up to aisle heights of 22 m.

THE TECHNICAL DATA SPEAKS FOR

ITSELF. THIS IS THE RESULT OF A WELL-

THOUGHT-THROUGH CONCEPT AND

USE OF HIGH QIALITY MATERIAL.

Stöcklin offers its modular BOXer series in four basic

versions; E1, E2, D1 and D2. This allows us to cover

the majority of market requirements. One of our many

strengths is, however, flexibility; this means that we can

adapt the BOXer or load-carrying attachment to your

specific requirements and circumstances. For example,

do you have containers or boxes which are excessively

long, wide or heavy? Or do you want to store load-car-

rying attachments three or even four deep on the shelf?

Together with us, you can find the optimum solution.

System performance is always one of the major fac-

tors. High speeds and acceleration rates always mean

higher component wear and higher power require-

ments. This is only practical when actually required.

We dimension your system so that sufficient reserves

are present to handle your products while helping you

to avoid unnecessarily high operating costs.

Single depth Double depth

1 Mast, 1 LAM

Max. height 18 m

2 Mast, 2 LAM

Max. height 22 m

1 Mast, 1 LAM

Max. height 18 m

2 Mast, 2 LAM

Max. height 22 m

22 22

20 20

18 18

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10 10

5 5

E1 E2(V) D1 D2(V)

FEATURES OF THE BOXER

Single-depth storage BOXer E1 BOXer E2 BOXer E2V

Number of load handling devices 1 single-depth 2 single-depth 2 single-depth

Max. workload

referring to standard size L600 x W400 mm 1 x 100 kg 2 x 50 kg 2 x 50 kg

Max. crane height

(* with anti-pendulum drive)

15 m / 18 m* 15 m 22 m

Clear aisle width 800 mm 800 mm 800 mm

Approach points

referred to container

L600 x W400 x H max. 420 mm

• bottom (from upper edge of floor plate)

• top (up to upper edge guide rail)

• rear (up to interfering edge fencing/wall)

• front (up to interfering edge fencing/wall)

450 mm

650 / 670* mm

2600 mm

1500 mm

450 mm

650 mm

2600 mm

2400 mm

550 mm

650 / 670* mm

2700 mm

2500 mm

Travel speed, max. 6 m/s 6 m/s 5 m/s

Travel acceleration, max.**

(** depending on the crane height) 4,0 m/s2 3,0 m/s2 2,5 m/s2

Lifting speed, max. 3,0 m/s 3,0 m/s 3,0 m/s

Lifting acceleration, max.* 3,0 m/s2 3,0 m/s2 3,0 m/s2

Double-depth storage BOXer D1 BOXer D2 BOXer D2V

Number of load handling devices 1 double-depth 2 double-depth 2 double-depth

Max. workload

referring to standard size L600 x W400 mm 2 x 100 kg 4 x 50 kg 4 x 50 kg

Max. crane height

(* with anti-pendulum drive)

15 m / 18 m* 15 m 22 m

Clear aisle width 1450 mm 1450 mm 1450 mm

Approach points

referred to container

L600 x W400 x H max. 420 mm

• bottom (from upper edge of floor plate)

• top (up to upper edge guide rail)

• rear (up to interfering edge fencing/wall)

• front (up to interfering edge fencing/wall)

450 mm

650 / 670* mm

2600 mm

1500 mm

450 mm

650 mm

2600 mm

2400 mm

550 mm

650 / 670* mm

2700 mm

2500 mm

Travel speed, max**

(** depending on the crane height))

6 m/s 6 m/s 5 m/s

Travel acceleration, max.

(depending on the crane height) 4,0 m/s2 3,0 m/s2 2,5 m/s2

Lifting speed, max. 3,0 m/s 3,0 m/s 3,0 m/s

Lifting acceleration, max. 3,0 m/s2 3,0 m/s2 3,0 m/s2

STANDARD LOAD-CARRYING ATTACH-MENTS (LCA)

FOR THE SMALL PARTS STACKER CRANE

„BOXER“ STÖCKLIN OFFERS A HUGE

NUMBER OF STANDARD LOAD

CARRYING ATTACHMENTS TO GIVE

YOU THE CHANCE TO ADAPT YOUR

WAREHOUSE EXACTLY TO YOUR NEEDS.

Load carrying attachment (LCA) LT1 for simple

storage of full containers L 600 x W 400

The telescopic table allows loads with weights of up to

100 kg to be handled. The short belt conveyor reduces

transfer times to the container-conveying equipment to

a minimum. Synchronous servo-drives ensure quick load

transfer times.

Load carrying attachment (LCA) LT2 for double

storage of full containers L 600 x W 40

The telescopic table allows loads of up to 2 x 50 kg

to be handled even with critical load distribution and

minimum shelf compartment clearances. The stationary

double belt conveyor serves for separating the loads

and reduces the transfer times to the container convey-

ing equipment.

Load carrying attachment (LCA) LB2 for double sto-

rage of full containers L 600 x W 400

Our highest performance, double-depth combinati-

on telescopic unit allows loads up to 2 x 50 kg to be

handled. The telescopic table with integrated pull-in

belt ensures shortest possible load transfer times. A stati-

onary lifting bar system serves for separating the loads.

Load-carrying attachment (LCA) LK1 for single or

double multiple space storage of boxes, containers

or pallets

This positive engagement gripper attachment was

designed for double depth storage of boxes with dif-

ferent dimensions as well as containers and pallets

with weights of up to 35 kg in single lanes. Two tele-

scopic grippers allow storage and retrieval of entire

shelf boards. The roller conveyor installed on this load-

carrying attachment serves for preliminary positioning

as well as rapid transfer to the conveying equipment.

Load carrying attachment (LCA) LT4 for quadruple

storage of half-size containers L 300 x W 400

The telescopic table as well as the four independent

belt conveyors allow handling of up to 4 containers

weighing 25 kg each. Alternatively, it is also possible

to move two full containers weighing 50 kg each or two

half-size and one full-size container. This ensures maxi-

mum flexibility.

Load carrying attachment (LCA) LDT1 for single sto-

rage of containers or pallets with special dimensions

The double telescopic table allows loads with weights

of up to 250 kg to be handled. The stationary chain

conveyor reduces the transfer times to the container-

conveying equipment. This load-carrying attachment

can be used only with two mast units.

THE AMAZING VARIE-TY OF THE BOXER

INNOVATION DUE TO IN-HOUSE

ENGINEERING

If it should occur that there is not the right load car-

rying attachment for you among our standard varieties

we would be glad to talk to you about a special const-

ruction. We, from Stöcklin, are able to offer you exactly

the device you really need due to our in-house enginee-

ring and construction divisions. There is nearly no end to

the diversity of BOXer varieties.

Load carrying attachment (LCA) LK2 for double mul-

tiple space storage of boxes, containers or pallets

This positive engagement gripper attachment was

designed for double depth storage of boxes with diffe-

rent dimensions as well as containers and pallets with

weights of up to 2 x 35 kg. Two telescopic grippers allow

storage and retrieval of entire shelf boards. The double-

belt conveyor installed on this load-carrying attach-

ment serves for separating and preliminary positioning

as well as rapid transfer to the conveying equipment.

RAIL AND BUSBAR

DUE TO OUR ULTRAMODERN RAIL

SYSTEMS OUR BOXER CRANES ARE

RUNNING VERY SILENTLY.

In order to achieve a silent and regular travel moti-

on, the BOXer uses polyamide wheels on a solid steel

rail. This rail is supported on sleepers fixed by threaded

anchorages inserted in the foundation. Optionally the

sleepers may also be underpoured, or for two-storey

applications fixed additionally for low vibration and

silence. The sleepers also serve as a support for the drive

belts attached to the left and the right of the drive rail.

At both aisle ends there are stable steel end plates,

where the hydraulic end buffers and the belt tensioning

devices are mounted. The power supply necessary

for the onboard components is realized via a busbar

directly attached to the shelf uprights. The busbars used

by us offer a great number of fixing possibilities, both for

single racks and shelving.

PICKING

YOU WANT YOUR PERSONNEL TO STAY

HEALTHY. WE ARE CONSCIOUS OF THIS

RESPONSIBILITY AND THEREFORE PLACE

GREAT VALUE ON THE ERGONOMIC

DESIGN OF PICKING STATIONS.

Human Engineering

During the picking operation, the items are

retrieved from storage, booked out and added to an

order. This requires concentration and physical sta-

mina on the part of the personnel. If the workstation

in question is not designed according to ergonomic

(human engineering) aspects, this not only affects

the health of the personnel, it also leads to errors.

An ergonomically designed workstation considers

the well-being and performance capability of the

personnel. In addition to posture, this also takes into

consideration noise emissions which we reduce to a

minimum. Moreover, we avoid sharp edges as well as

pinching and crushing points which could cause inju-

ries.

Picking station for automatic small parts

warehouse, „goods to person“

The work of providing goods to a picking sta-

tion in a small parts warehouse is accomplished

by the Warehouse Management System (WMS).

The goods are moved to the picking station in contai-

ners on the conveying equipment. As soon as a contai-

ner has arrived, the quantity to be picked appears on

the WMS picking display. Depending on the container,

the subdivisions are also shown on the monitor to show

the picker the compartment from which to take the items.

Naturally, we also offer connections to all types of

picking stations such as:

Picking station in front of the small parts warehouse

Picking via paper record

Picture by KBS Industrieelektronik GmbH

Picture by KBS Industrieelektronik GmbH

Picking via paper record

The goods to be picked are posted in the warehouse

management system via a barcode scanner.

Pick by light

This process is outstanding for warehouses which

have to cope with a high cargo handling.

The flashing shelf positions make a rapid reco-

gnition of the the required goods easy. The ack-

nowledging of the goods which is done direct-

ly via the control at the shelf, makes sure that the

picker has its hands free to take out the goods.

Pick by voice

As well as in the Pick-by-Light procedure, the great

advantage here is that the picker has got both hands

free.

The picker receives all retrieval orders via a wirel-

ess headset connected to the WMS. This guides the

picker to the target shelves, informs him of the number of

articles to remove and makes him acknowledge by

voice input via headset.

Control possibilities

• Barcode scan (single scanning of the article)

• Weighing the contents

Picking containers

• Directly into shipping boxes

• Via intermediate containers, which can be repa-

cked if necessary

Nowadays it is frequent to pick directly into the

shipping boxes. Our modern systems may provide you

automatically with cardboard boxes of the matching

size and close them after the picking is finished.

Together with you we will define the most suitable picking

sequence for your daily routine. Our professional

consultants are always available with help and advice.

Pick by light picking method

Pick by voice picking method

MATERIAL FLOW

THE BRAIN AND NERVES OF YOUR

WAREHOUSE SYSTEM

The BOXer is to be considered as a operative subsys-

tem which consists of a mechanical system with automa-

tion components (control, sensors, drive, operation). In

order for the subsystem to bring to bear its efficiency, it

has to be integrated into the global system, which con-

sists of a warehouse management system (WMS) and a

material flow computer (MFC).

The warehouse management system administers

the articles and stocks of a warehouse, whereas the

material flow component executes the transport orders

proceeding from the WMS by priority. It calculates the

best possible routes considering the current plant status

and the traffic situation on the conveying paths of the

entire system. The material flow directs the containers in

the best manner from the starting point to the desired

target. In addition to activating the BOXer, the material

flow is also in charge of controlling the container con-

veyor system, i.e. the supplying and retrieval of goods

from the BOXer. The material flow speaks the language

of the subsystem and sends its commands to the BOXer

via the computer network of the warehouse operator,

receives the corresponding feedbacks and comes to

further decisions.

USER-FRIENDLY, GRAPHICAL DISPLAY

Our material flow computers have a modern user

interface, which not only allows to detect the operati-

on states of the subsystems, but also to execute manual

storage or retrieval movements. The high-bay warehou-

ses are represented graphically. The user may retrieve

detailed information about individual storage positions.

The animated two and three dimensional displays

improve the overall comprehension of the plant and the

current operating situation.

HELPDESK

STÖCKLIN’S HELPDESK TEAM IS AVAILABLE

FOR YOU 24 HOURS A DAY 365 DAYS A

YEAR.

Fast troubleshooting creates security for your daily

routines. At the headquarters in Dornach, Switzerland,

a competent and quick responding team is waiting for

you day and night, in order to assist you in case of

failure.

Since we offer all of our products manufactured and

designed from one source, we can guarantee you a

perfect and fast service with a maximum of know-how,

so your system is operating again in the wink of an eye.

Thanks to latest technology, the helpdesk team gets fast

access to the system profiles of our customers. Here,

potential problems can be quickly detected and evalu-

ated to bring your system back into service.

Our helpdesk is at your disposal - 24 hours a day the whole year through.

If a failure cannot be eliminated over the phone, our

highly qualified technicians are there for you, on site.

They are locally available for you around-the-clock on

365 days a year, to quickly find a solution, due to fast

and comprehensive support.

Several types of helpdesk contracts offer you the choice

to select the right service package for your system. We

are committed to maintain the efficiency of your com-

plete system and to help establishing a real competitive

advantage for you.

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For more than 75 years, the Swiss Stöcklin Group has

been providing worldwide innovative logistics solutions

to the highest standards.

We provide a successful completion of turnkey systems,

professional project management, clearly defined sys-

tems interfaces and closely coordinated partnerships.

Stöcklin stands for long-term, ongoing development of

propriety systems and products, high-quality and pre-

dominantly Swiss manufacture, and the highest stan-

dard of customer service.

Our range includes:

· manually and automatically controlled warehousing

for pallets and small parts

· Conveying and order picking systems

· Control systems, warehouse management and

material flow systems

· Refurbishment and retrofitting of existing installations

· 24 hours support service

STOCKLIN LOGISTICSYOUR GENERAL CONTRACTOR FOR

TOTAL SOLUTIONS — TURNKEY

MATERIALS HANDLING AND STORAGE

SYSTEMS — CLOSE TO YOU

Stocklin SidusMaterial Handling and Storage SystemsRUS-445032 Samarskaya oblastoffice@sidus.ruwww.sidus.ru

Stöcklin Logistik AGFörder– und LagertechnikCH-4143 Dornachinfo@stoecklin.comwww.stoecklin.com

Stöcklin Logistik AGFörder– und LagertechnikBüro JonaCH-8645 Jonainfo@stoecklin.comwww.stoecklin.com

Stöcklin Logistik GmbHFörder– und LagertechnikDE-57250 Netpheninfo-DE@stoecklin.comwww.stoecklin-logistik.de

Stocklin Logistics Sarl.Technique de manutentionet de stockageF-93350 Le Bourgetslf@stocklin-logistics.frwww.stoecklin.com

Stocklin C.A.S.Material Handling andStorage SystemsGB-Aston Oxon OX18 2DQas@stocklin.co.ukwww.stocklin.co.uk

Stöcklin spol s r.o.Flurfördermittel undKomponentenCZ-76001 Zlínstoecklin@zln.czwww.stoecklin.cz

Stöcklin Logistics de MéxicoMaterial Handling and Storage SystemsMX-54090 TlalnepantlaEstado de Méxicoinfo@stoecklin.com.mxwww.stoecklin.com

Stöcklin Logistica do Brasil Ltda.Material Handling and Storage SystemsBR-Moema-São Paulo-SPernesto.grassl@stocklin.com.brwww.stocklin.com.br

Stöcklin BVMaterial Handling and Storage SystemsNL-5835 AC Beugeninfo@stoecklin.nlwww.stoecklin.nl

Stoecklin Logistics Inc.Material Handling and Storage SystemsGA-30318 Atlantainfo-us@stoecklin.comwww.stoecklin.com