Proudly Presents
A Range Of New Products
For Building Construction
Seal & Dry
Super Stucco
Fixoblock
Power Grout
Readiplast
UltraTech Cement Limited (Building Products Division)
Dry Mix Products
Water Proofing Product
UltraTech “Seal & Dry”
UltraTech “Seal & Dry” - Application
Seal & Dry Coating
Application over China MosaicCracks in China Mosaic
Benefits 1. Impermeable coating, withstanding capacity of 5-7 Bars on
positive side2. Capable of handling 1.5 Bar when applied on negative side.3. Extremely Good adhesion with cementitious surfaces 4. Abrasion Resistance by wear out Test - 75 micron (1000
micron) 5. Flexible 6. No Water curing required after application7. Easily Brush applied8. Durable & economical
UltraTech “Seal & Dry”
The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing.
(CFR- Code of Federal Regulations)
Ready-Mix Plaster
UltraTech “Readiplast”
Lesser Curing
Shrinkage Free
Higher Coverage
Sharp Edges Possible
Lower Thickness
Consistent Quality
Lower Thickness
Lesser Wastage
Polymer modified premixed ready to use plastering material.
Ready-Mix Plaster
Conventional Plaster Readiplast
Thickness Minimum 12-15mm Require only 06 -12 mm
Finish Rough Finish Smooth Finish
Curing Extensive Curing Required Less Curing
Cracks Shrinkage Cracks are observed
Negligible Shrinkage cracks
Wastage High wastage of material (10-15%)
Less wastage of material
(1-2%)
Edges Sharp Edges not Possible Sharp Edges Possible
UltraTech “Readiplast” - Comparison
Conventional Plaster Readiplast
Manpower Practically Higher Lower as Ready to use material
Coverage 0.35Kg/Sq.Ft/MM 0.2/Kg / Sq.Ft /MM
Mixing Difficult Easy
Quality Irregular Consistent
Raw Material Inconsistent Raw Materials are processed hence no silt or salt
Water Permeability
High Negligible
UltraTech “Readiplast” - Comparison
Light Weight Concrete Blocks
Introduction
•Manufactured by reaction of Aluminum on a proportionate blend of lime, cement & Fly ash.
•The strong Cellular structure is further strengthened by high pressure steam curing in Autoclaves - thus the name AUTOCLAVED AERATED CONCRETE BLOCK .
AAC –Light Weight Concrete Blocks
600
1200
1800 19202400
0
500
1000
1500
2000
2500
AAC Hollow Block
Cement Concrete
Block
Clay Bricks concrete
Density (Kg/Cum ) of Various materials
Density (Kg/Cum ) of Various materials
XtraLite - Light weight AAC block
Jointing Mortar
UltraTech “Fixoblock”
Thin mortar joint (2-3 mm) for Block work.
Features
• Application faster, cleaner and accurate.• High Quality, greater productivity, air tightness and
waste reduction.• No water curing is required.• Negligible Shrinkage cracks.
• Less chances of water percolation – • Due to denseness and water repellent properties.
• Masonry ready for subsequent application in 24 Hours.
• Economical
UltraTech “Fixoblock”
High Strength Binder
UltraTech “Power Grout”
Cement based Polymer modified high early strength Grout, ready to use by adding only water at site.
Strength Development
Power Grout
24 hour 40-45 MPa
48 hours 58-60 MPa
72 hours 70-72 MPa
Setting time 50 to 60 minutes
UltraTech “Power Grout”
Advantages
Very high strength development at very short span of time.
No water curing required Excellent material for repair of
Honey combed concrete. Quick Fixing of bolts, fasteners
etc.
Thin Layer Plaster
UltraTech “Super Stucco”
Features• Base coat product over plaster for interiors,
final finish for exteriors and Ceiling.• Applied directly on Concrete surfaces. • Thickness of stucco coat is about 3-5mm
against conventional plaster of 10 to 12mm.• Excellent Crack Filling Material. • Finish much superior to any existing products.• Self curing material.• Extremely good tensile adhesion with
substrate.
Polymer modified crack resistant thin layer plaster.
UltraTech Super Stucco
Advantages• No hacking of concrete is required.• No water curing is required.• It can be applied over moist surfaces • No primer is required over stucco coat
before application of paint.• The surface after application will be water
resistant.
Let us Construct Sustainable &
Durable Structures
Thank You
UltraTech New Product
Costing of New Products
Coverage & Costing
Product Packing ( Kg)
Unit Delivered Price in (Rs)
Mumbai
Coverage
( Sq ft / kg)
MaterialCost per Sq
ft( Rs)
AAC Blocks - Per Cum 3900
Seal & Dry 25 Per Kg 170 10 - 12 15 -17
Stucco 25 , 40 Per Kg 19 1.25 ( 6 mm)
15
Fixoblock 40 Per Kg 17 5 (6“ Block)
3.5
PowerGrout 25 Per Kg 14
Readiplast 25 , 40 Per Kg 10 0.5 (12 mm)
18
Comparison between AAC, Concrete & Brick
Sr. No
Parameter AAC Block Concrete Block Brick
1 Size (600x200x75-300) mm
(400x200x100-200) mm
(230x115x75) mm
2 Variation in dimensions
+/-1mm +/-3mm +/-5mm
3 Compressive strength
35-40 kg/cm2 (As per IS : 2185)
40-50 kg/cm2 (As per IS : 2185)
25-30 kg/cm2(As per IS : 1077)
4 Dry Density 550-600 kg/m3 (Oven dry)
1800 kg/m3 1950 Kg/m3
5. Fire Resistance 4-6 Hour depending on
thickness
4 hours 2 hour
6. Sound Reduction Index (dB)
60 for 200 mm thick wall
40 for 230 mm thick wall
7. Thermal Conductivity
W/(K-m)
0.16 0.51 0.81
8. Colour availability Greyish white Grey Red
Seal & Dry – Test Results
No Properties Results1 Appearance Free flowing powder2 Colour Light Grey3 Water demand, % 324 Applicability Can be applied by brush5 Touch dry, minutes 30 - 406 Chalking Not observed
7 Self curing Yes8 Coverage (2 coats on concrete) 1.24 m2/ Kg
9 Tensile Adhesion test (28 days) 1.35 N/ mm2 (Req. 0.5 N/mm2 )10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours11 Water impermeability Passes 7 Bar pressure(Req. 1.5 Bar )
• The Result confirms that “Seal & Dry” has surpassed all the Water Proofing requirements as per International Standards.
The Product has been Tested at CFTRI , Mysore and Conforms to 21 CFR 175-300 of US-FDA for the intended use for Packaging of Aqueous foods and storing.
(CFR- Code of Federal Regulations)
Super Stucco – Test Results
No Properties Stucco Render
1 Appearance Free flowing powder Not so Free Flowing
2 Colour Light Grey Grey
3 Water demand, % 27 25-35
4 Workability Very Good Not so Good
5 Touch dry, minutes 30 - 40 60
6 Self curing Yes Min 7 Days Curing
7 Thickness, mm 2 – 6 12-28
8 Tensile Adhesion test (15 days)0.43 N/ mm2
0.15 N/ mm2
9 Tensile Adhesion test (28 days)0.8 N/ mm2
(Req. 0.3 N/mm2 )0.25-0.3 N/ mm2
10 Water absorption, ( Karsten Tube) 0.2 ml in 24 hours > 1 ml in 24 Hrs
• The final Test Results received from Wacker laboratory, India & Singapore.
Jointing Mortar – Test Results
Sr. No. Properties Observations1 Colour Grey2 Appearance Free-flowing3 Water demand 24 – 274 Workability Very Good5 Thickness 3 – 4 mm6 Hard dry 24 hours7 Tensile Adhesion Strength
(after 15 days std. conditions)0.52 N/mm2
(Substrate failure)
8 Tensile Adhesion Strength(after 28 days std. conditions)
0.8 N/mm2
(Substrate failure)
9 Water Absorption by Karsten Tube (30 minutes)
3.4 ml
• Appearance Grayish White Granular Powder• Binder Ordinary Portland Cement• Aggregate Graded Sand• Additives Water soluble Additives to
improve workability, Adhesion, water retaintivity and Durability
• Maximum Aggregate Size < 1.2 MM• Bulk Density 1.2 - 1.6• Compressive Strength(MPa) > 4.0 @ 28 Days• Coverage 0.16 - 0.23 Kg/Sq.Ft/MM• Coat Thickness 10 -25 MM• Pot Life 2-3 Hour• Water Demand 13- 15 % by Weight
• Appearance Grayish White Granular Powder• Binder Ordinary Portland Cement• Aggregate Graded Sand• Additives Water soluble Additives to
improve workability, Adhesion, water retaintivity and Durability
• Maximum Aggregate Size < 1.2 MM• Bulk Density 1.2 - 1.6• Compressive Strength(MPa) > 4.0 @ 28 Days• Coverage 0.16 - 0.23 Kg/Sq.Ft/MM• Coat Thickness 10 -25 MM• Pot Life 2-3 Hour• Water Demand 13- 15 % by Weight
Readiplast – Technical Specification
ULTRATECHREADIPLAST
Smooth Finish
Lesser Curing
Shrinkage Free
Easy to Mix Higher Coverage
Time & Manpower Saving
Lesser Wastage
Lower Thickness
Consistent Quality
Sharp Edges Possible
UltraTech Readiplast - USP
UltraTech Fixoblock - Coverage
Sr.No. Block size Qty./ M3
Area Covered
Area Covered Fixoblock Rate (Rs)
Per Sq ft cost
L
(MM)W
(MM)H
(MM) (Nos.) (Sq.M.) (Sq.Ft.)Actual
Coverage Rs. 17/ kg
1 600 200 75 111.11 13.33 143.43 8.5 286.93 2.0
2 600 200 100 83.33 10.00 107.60 7.5 243.89 2.3
3 600 200 125 66.67 8.00 86.08 6.25 234.14 2.7
4 600 200 150 55.56 6.67 71.77 5.25 232.28 3.2
5 600 200 175 47.62 5.71 61.44 4.75 220.05 3.6
6 600 200 200 41.67 5.00 53.80 3.75 243.89 4.5
7 600 200 225 37.04 4.44 47.77 3 270.99 5.7
8 600 200 250 33.33 4.00 43.04 2.5 292.67 6.8
9 600 200 275 30.30 3.64 39.16 1.75 380.09 9.7
10 600 200 300 27.78 3.33 35.83 1 609.73 17.0