TRELLEBORG SEALING SOLUTIONS
YOUR PARTNER FOR SEALING TECHNOLOGY
Tubing & HoseSealing Solutions
ENGINEERED FLUID HANDLING
With both a standard range of proven solutions and the technical expertise to innovate on your behalf, Trelleborg Sealing Solutions can improve performance while cutting total cost of ownership (TCO). Decades of working with leading manufacturers and suppliers mean we understand your market and requirements. Trelleborg has developed its service offering to meet the needs of the market:
Value engineering to optimize applications TCO reduction eliminates secondary operations with cut-to-length,
overmolded fixtures and fittings, and cleanroom production Low and high volume production, including a wide range of products
in standard and custom sizes High performance materials, including silicone, either pure or blended
specified according to application In process quality checks and traceability Advanced services such as coloring and visual identification,
rapid response and turnaround, inventory and supply chain management Global presence, local reach
Trelleborg Sealing Solutions is a trusted supply partner to a diverse range of industries, positioning itself at the forefront of emerging trends and keeping its solutions ahead of industry standards and regulations.
Explore OurTubing & Hose Solutions
Tubing & Hose Solutions
2 TRELLEBORG SEALING SOLUTIONS
GlobalPresenceLocal Reach
HighPerformance
Materials
IndustryApprovals
&Certifications
ValueEngineered
Solutions
Global SupplierTrelleborg Sealing Solutions is a leading global supplier of high quality sealing solutions, bearings, tubing and hose that provides local support worldwide.
With over 60 years of experience providing solutions to a variety of industries, we are a leading supplier of advanced components to diagnostic, biotech, medical device and pharmaceutical equipment manufacturers.
Our network of over 80 facilities offers: Worldwide logistics that ensures products
are delivered on time, wherever you are in the world, or wherever youre going
One-stop-shop to consolidate supplier bases, reducing costs and simplifying business
Product Innovations that improve service life and reduce total cost of ownership
Meeting Your Needs Without CompromiseWhile Trelleborg Sealing Solutions can supply standard products, by understanding the whole application, we can apply our extensive knowledge to value engineer our solutions for your challenges.
Trelleborgs engineers and R&D teams can create holistic solutions that increase hygiene or remove additional manufacturing steps with innovative manufacturing techniques. We can provide special kitting solutions and advanced delivery projects to ensure the product is where you want it, when you want it and how you want it.
Developed TogetherLeading manufacturers rely on Trelleborg Sealing Solutions for innovative design support, world-class manufacturing technology and quality assured components.
Design engineering and dedicated research and development teams, utilizing decades of material expertise, work with you to develop solutions that optimize product performance. Best in class materials, from elastomers
to plastics Decades specifying solutions and
tailoring them specifically to applications Extensive manufacturing and support
capabilities, such as cleanroom facilities and advanced delivery options
Innovation and ReliabilityOur innovation is a key to your success. Solving tubing and hose application challenges using pioneering techniques, we deliver better performance and overall profitability for our customers.
Our international logistics network can meet your scheduling requirements.
Wherever a product is originally designed, our global manufacturing capabilities and responsive supply chain allow us to deliver our solutions to the same specification and quality standards wherever you are located, following your production as it expands globally with local support.
Innovative Online Tools
Tubing & Hose SelectorISO Fits & Tolerances
Apps at the Slide of a Finger
Check out our latest engineering tools for smart phones.www.tss.trelleborg.com/apps
Online Services and Tools at the Click of a Mouse
Trelleborg Sealing Solutions offers a range of cutting-edge online services and tools on our website.www.tss.trelleborg.com/tools
Full Range of Catalogs and BrochuresSealing Solutions ConfiguratorCAD ServiceO-Ring Calculator
Trelleborg Sealing Solutions in GeneralTrelleborg Sealing Solutions offers an outstandingly comprehensive sealing portfolio a one-stop-shop providing the best in elastomer, thermoplastic, PTFE and composite technologies. Our solutions are featured in virtually every application conceivable within the aerospace, automotive and industrial industries.
Over 80 facilities worldwide Internationally linked design and application centers Seven strategically positioned materials and development laboratories
More than 20 manufacturing sites
OVERVIEW
TRELLEBORG SEALING SOLUTIONS 3
4 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
Life sciences presents some exceptionally demanding environments for tubing, hoses and seals. These products must not only stand-up and be compatible with system media, but also stringent cleaning regimes.
Superclean is paramount in life sciences, with cleanroom production a requirement in many instances.
SUPERCLEAN AND OPERATINGIN AGGRESSIVE ENVIRONMENTS
CLEANROOM PRODUCTIONClean, hygienic production
Key Benefits Produced in a Class 100,000 (ISO 8) environment Double-bagged in a Class 10,000 (ISO 7) environment Capable of handling lots from several thousand up to millions of pieces Site certifications to ISO 9001, ISO 14001 and ISO 13485
Components for the medical, pharmaceutical and life sciences industries require the highest levels of cleanliness at all steps of production to meet stringent hygienic standards. The need for germ- and contaminant-free components and environments is ever increasing, and as parts become smaller, they become more sensitive to airborne particles, even those found normally in the air.
As a manufacturer for the life sciences industry, Trelleborg Sealing Solutions has responded by installing high-tech cleanrooms conforming with ISO 14644-1 in the Americas, Asia and Europe. In addition, Trelleborg works to a set of stringent internal technical and operating standards in order to guarantee the utmost level of quality, cleanliness, hygiene and process control.
Special requirementsIn addition to standard cleanroom operations, Trelleborg Sealing Solutions offers a wide range of special finishing operations and services such as: Special washes, such as acetone washes Product coatings and surface modification Product sterilization Special customized packaging
MANUFACTURING
TRELLEBORG SEALING SOLUTIONS 5
CIP/SIPWithstanding severe cleaning regimesModern cleaning procedures support production efficiency, prevent toxic and microbial contamination of products, and minimize contamination during the process. In addition, aggressive chemicals used in automated CIP (Cleaning in Place), SIP (Sterilization in Place) and disinfection procedures can shorten tubing and hose life.
Complex formulations of chemicals can rapidly cause severe damage to plastics and elastomers, especially in applications with load and pressure. With high temperatures and steam sterilization, this deterioration is sometimes dramatically intensified. These kind of considerations make working with a supplier that understands materials and processes critical to maximizing efficiency and reducing total cost of ownership.
Cost-effective solutions compliant to standards Intervals between planned maintenance and production yield can be maximized by matching materials to system media and cleaning chemicals. With details of your specific requirements, we can specify and supply cost-effective solutions that are compliant to all major standards and state regulations, and are proven to stand up to almost all known cleaning regimes, however stringent.
Trelleborgs RoleTrelleborg Sealing Solutions is well versed in the kind of chemicals that are used within a wide range of industries, and as such has focused material development to provide compounds that resist stringent cleaning regimes.
Trelleborg Sealing Solutions manufactures a complete line of medical-grade tubing for all types of applications, from medical to appliances. The highest grades of laboratory-tested silicone materials, combined with decades of application experience, make Trelleborg Sealing Solutions uniquely able to create custom- engineered tubing and hose solutions.
The majority of our tubing is manufactured in a controlled environment to class 100,000 conditions. We regularly monitor ambient temperature, humidity and particulate counts, as standard. As a supplier to a range of hygiene and process critical industries, Trelleborg Sealing Solutions has invested in a variety of unique developments to its facilities to enhance our materials, products and production techniques.
6 TRELLEBORG SEALING SOLUTIONS
STANDARD TUBINGTrelleborg Sealing Solutions manufactures tubing and hose in a range of materials to meet the requirements of demanding applications. Our range includes standard tubing in addition to specialized and customized solutions.
Silicone Tubing and HoseHigh purity, performance and biocompatibility
Key Benefits Platinum cured for a high degree of
purity Extended post-cure for lowest
levels of extractables and non- leaching plasticizers
Biocompatible, inert, non-reactive with other elements per systemic testing
Odorless, tasteless, non-toxic: for use in medical, food, drug, personal care, and deionized water applications
Sterilizable by radiation, EtO, steam 0.2 MPa at +122 F / 30 psi at +253 F for use in sterile applications
Resists temperature extremes and retains flexibility: -60 C to +200 C / -76 F to 392 F
Color striping for custom process control identification
Plastic TubingImproved performance for disposable applications
Key Benefits Higher permeation resistance than
silicone Available in co-extruded, bump or
multi-lumen tubing styles Radiopaque or with striping Available materials include FEP, PVC, PEEK, PTFE, Nylon
and TPE, specified according to application
Braid Reinforced HoseWithstands demanding applications, cleaning and sterilization
Key Benefits Sterilizable and autoclavable Platinum grade High pressure ratings Pigmented outer covers available Resists extreme temperatures and
retains flexibility: -60 C to +200 C / -76 F to 392 F Available in bulk assemblies
PRODUCT RANGE
Tubing & Hose Solutions
Corrugated TubingPermitting bending while preventing pinching
Key Benefits Ideal for respiratory and
anesthesia applications Corrugated ID with fluid ID, allowing
greater bending than regular tubing without pinching
Increased tubing strength Available in plastics for single-use applications in addition
to silicone and high performance multiple use materials
Thin Wall TubingLower space requirements while retaining benefits
Key Benefits Less invasive for devices to be
inserted into human body, such as catheters and endoscopes
Allows reduction in size of medical devices
Available in silicone or other materials
Multi-Lumen TubingMultiple channels for separating fluids
Key Benefits Numerous lumens/channels with
differing ID/ODs Over-molded connectors to separate
lumen into individual tubes Maximum size 31.75 mm / 1.25
inches, enabling a number of tubes to be created within a single length of tube
Allows multiple ports within a single tube, meaning media will never touch within the body
Precision assemblies due to tighter spacing of tubes Translucent for visual monitoring, and available
colored for fast identification Customized to the application Available in silicone or other materials
TUBING STYLESTubing and hose can be produced in a variety of styles to specially adapt to specific applications or to add benefits in addition to those of the material chosen.
TRELLEBORG SEALING SOLUTIONS 7
PRODUCTS
The Tubing and Hose Selector App simplifies selection of the correct tubing and hose, based on design parameters such as material and
pressure, providing the information instantly and eliminating the need to search through catalogs. The app also allows you to directly
contact Trelleborg Sealing Solutions or request samples.
Co-Extruded Tubing Allowing multiple materials within the same tube
Key Benefits Simultaneously extruded, providing
similar integrity to standard tubing Accounts for differing material
properties and media interactions Allows combinations such as
silicone ID for compatibility with drugs, while having PVC exterior for better handling
Hose Fittings Reducing assembly costs and improving application performance
Key Benefits Maximum 15Ra mechanical finish Type 316 stainless steel Exceeds Class VI standards
for internal smoothness and in compliance with 3A
Fully seals off the transition from hose to fitting Interlock between crimp collar and insert fitting
eliminates any possibility of fitting blow-off Unique barb configuration offers end-to-end fully
sealed crimps Multi-lumen channels are separated into their
individual lines by an over molded connector
Custom Peristaltic Pump Tubing High performance silicone pump solutions
Key Benefits Designed to meet your
specifications Consistent long-term flow rates Offered in flexible and chemically
resistant silicone tubing which help the pump achieve consistent flow rates while reducing the effects of hysteresis and spallation
Stops can be added using bonding or overmolding for increased hygiene and performance
ADVANCED ENGINEERED SOLUTIONSTrelleborg Sealing Solutions have dedicated teams of engineers on hand to develop customized solutions featuring overmolded components and special features, greatly improving performance, providing unique benefits and reducing total cost of ownership.
Anti-Microbial Tubing Reducing Hospital-Acquired Infections
Key Benefits Protects finished parts from
deterioration due to microbial growth
Silver additive does not cause silicone discoloration
No secondary operations (coating) Design flexibility Available for both standard and custom parts
8 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
The Trelleborg Sealing Solutions material portfolio is the result of decades of research, development and understanding customers requirements. The range encompasses a broad range of elastomers and plastics to provide materials suited to any application. This section highlights the most commonly used materials.
INDUSTRY-LEADING ELASTOMERS AND PLASTICS
THERMOPLASTIC ELASTOMERS (TPE)TPEs are copolymer mixtures of rubber and plastic, exhibiting properties of both materials. They require virtually no compounding, reinforcing agents, stabilizers or curing agents, providing consistent batch to batch properties.
Translucent, flexible and resists kinking, making it ideal for pumping and fluid transfer Weldable and heat-sealable Lower permeability than silicone Can be sterilized with gamma radiation or an autoclave
Min Temp. -50C / -60F
Max Temp. +135C / +275F
Hardness 70 Shore A
Material Compliances
USP Class VI, FDA, 3-A, NSF, European sanitary standards
HIGH PERFORMANCE PTFEPremium-grade polytetrafluoroethylene (PTFE) based compound range has excellent low-friction performance, giving long life and superior chemical resistance.
Compatible with virtually all media Excellent friction, slide properties and no stick-slip Long service life, high sealing efficiency Individual grades specialized to applications
Min Temp. -253C / -423F
Max Temp. +260C / +500F
Hardness 60 Shore D
Material Compliances FDA CFR177.1550, 3-A, USP Class VI, 2002/72/EC and sanitary standards
POLYVINYL CHLORIDE (PVC)PVC is available in rigid and flexible forms and can be extruded in a wide range of durometers and colors to meet application requirements. Its extremely smooth surface provides maximum fluid flow characteristics, reducing sediment build up which could lead to bacterial growth.
Tubing material of choice for many disposable medical devices Resistant to many chemicals, solvents, sterilization methods and corrosion with long life expectancy Can be extruded as single or multi-lumen tubing Not suitable for situations that require heat stability
Min Temp. -45C / -50F
Max Temp. +140C / +284F
Hardness 70 Shore A
Material Compliances
USP Class VI, FDA, 3-A, NSF, European sanitary standards
MATERIALS
TRELLEBORG SEALING SOLUTIONS 9
Momentive Performance Materials Inc. Silicone Elastomers. Albany, NY: Momentive Performance Materials, 2012. Print.
Silicone shows minimal deterioration of tensile strength after sterilization.
Other material types are available. Contact your local Trelleborg Sealing Solutions marketing company for details of these and the latest information regarding current material compliance certification.
Min Temp. N/A
Max Temp. +249C / +480F
Hardness 124 Rockwell R
Material Compliances
FDA CFR177.1550, 3-A, USP Class VI, 2002/72/EC and sanitary standards
POLYETHER ETHER KETONE (PEEK)PEEK is a good choice for applications where fluid compatibility is a concern. It is virtually inert and has good mechanical properties, providing low friction and wear.
High strength, toughness and biocompatibility Excellent chemical resistance Can be extruded or injection molded
FLUORINATED ETHYLENE PROPYLENE (FEP)A copolymer of hexafluropropylene and tetrafluroethylene that differs from PTFE in that it is melt-processable using injection molding and screw extrusion techniques. Providing relatively low friction, it is inert to most chemicals and is also highly transparent and resistant to sunlight.
Essentially a melt-process version of Polytetrafluoroethylene (PTFE) More transparent than PTFE Better gas and vapor permeability properties than PTFE Can be sterilized with EtO, gamma radiation, an autoclave and electron beam Can be extruded or used as a coating
Min Temp. -267C / -450F
Max Temp. +204C / +400F
Hardness 70 Shore A
Material Compliances
USP Class VI, FDA, 3-A, NSF, European sanitary standards
SILICONEThe ultimate material for performance in life sciences, silicone is used across a wide array of applications. Offering a unique combination of chemical and mechanical properties, the inherent purity, inertness and biocompatibility of silicone make it the preferred choice of elastomer.
Fully sterilizable and resistant to a broad range of process and cleaning chemicals Biocompatibile, non-allergenic, no toxic combustion products and neutral in taste and odor Excellent heat resistance, dielectric strength and cold flexibility Cleanroom manufacturing for the highest levels of hygiene
Min Temp. -60C / -76F
Max Temp. +200C / +392F
Hardness 30 to 80 Shore A
Material Compliances USP Class VI, FDA, 3-A, NSF
10 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
Life SciencesApplicationsWhere human life is concerned, safety is paramount. Trelleborg Sealing Solutions manufactures a range of tubing and hose that meet the stringent requirements, regulations and standards of the life sciences industry.
Drug DeliveryMulti-lumen tubing permits multiple fluid channels within the same tubing, keeping assemblies neat and preventing contact of fluids.
Multiple channels can have different ID/OD Customized overmolded connectors to separate
lumen into individual tubes Available in biocompatible silicone or other
materials depending on application
Anesthesia/RespiratoryCorrugated Tubing is ideal for anaesthesia and respiratory applications, with a corrugated OD and fluid ID.
Increased strength Allows additional bending without pinching Available in materials that suit both disposable
and reusable applications
LIFE SCIENCES APPLICATIONS
TRELLEBORG SEALING SOLUTIONS 11
Laboratory EquipmentFlexible and chemically resistant custom peristaltic pump tubing with overmolded collars.
Manufactured from special grades of high performance silicone
Enables flexibility and chemical resistance Tubing helps the pump achieve consistent flow rates
while reducing the effects of hysteresis and spallation Customized bonded or overmolded additions, such
as stops
Flashless precision molding Consistency of materials throughout the silicone tubing as well as
the overmolded components, avoiding use of plastic connectors Increases quality of product, minimizes potential leak-path risks
and reduces cost associated with secondary assembly Greater design latitude in applications, providing unique
geometries
Our silicone extrusion capabilities combine with precision overmolding to reduce secondary operation costs and increase hygiene. This process minimizes labor requirements and increases product quality and performance. Added value options are available, such as springs, custom product labelling and identification as well as a variety of color options.
HIGHLIGHTED SOLUTIONCustom Overmold
12 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
Food, Beverage &Pharmaceutical Applications
Beverage DispenserTubing is available in materials to cope with any clean-in-place or sterilize-in-place regimes.
Single and double braid silicone available Also available in PVC, TPE, FEP, PE and PEEK High permeation resistance and excellent chemical
compatibility Available in co-extruded, bump or multi-lumen
styles
Filling EquipmentWire reinforced hose increases strength, permitting higher pressures and excellent flexibility.
Imparts no taste or odor Meets hygienic requirements and resists stringent
cleaning regimes Ideal for material processing, bulk transfer or vacuum
pump applications Available in bulk or assemblies
Trelleborg Sealing Solutions offers tubing and hose that can withstand harsh cleaning regimes to aid in producing high-quality food, beverage and pharmaceutical products.
FOOD, BEVERAGE & PHARMACEUTICAL APPLICATIONS
TRELLEBORG SEALING SOLUTIONS 13
Pharmaceutical ProcessingPlatinum-cured silicone offers the ultimate in performance.
Meets USP Class VI, FDA and USDA requirements High pressure ratings and excellent flexibility Sterilizable and autoclavable Available in bulk or assemblies
Trelleborg Sealing Solutions manifold systems are produced with injection molded medical grade silicone and configured to the customers design requirements. The design configuration can be a singular connector or a multiple string of Ts and elbows. The manifold system combines the flexibility of traditional plastic push on connectors with the advanced performance of silicone liquid injection and over-molding.
Available as singular connector or string of Ts and elbows Offering additional performance compared to traditional plastic Ease of configuration and flexibility for customers
HIGHLIGHTED SOLUTIONManifold Systems
14 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
Sanitary &Appliances
Coffee MakerCustom engineered Liquid Injection Molded (LIM) tubing permits complex design and allows for easy manufacturing and servicing of machines.
Complex geometries possible Injection molded Liquid Silicone Rubber (LSR) for
the highest levels of purity and hygiene Silicone material is odorless and tasteless
Household AppliancesRubber or thermoplastic rubber hose is available for a wide range of potable water or fluid transfer applications.
Wide range of approvals and certifications Excellent chemical and fluid resistance Improved temperature resistance Available in a number of colors
Trelleborg Sealing Solutions offers tubing and hose that can provide safe and reliable fluid transfer within a wide range of consumer and lifestyle products throughout the home.
SANITARY & APPLIANCES
TRELLEBORG SEALING SOLUTIONS 15
Customized to meet application requirements Reduce secondary operation costs Engineered as a component of a complete solution
Engineering teams at Trelleborg Sealing Solutions work to understand the requirements of your applications to determine the most effective materials, designs and manufacturing techniques to deliver total solutions that optimize performance.
HIGHLIGHTED SOLUTIONEngineered Fittings
Showers & FaucetsFabric-reinforced silicone or plastic hose provide enhanced flexibility in these applications.
Provides increased strength while maintaining flexibility
Imparts no taste or odor Outstanding weatherability provides resistance to
UV, heat, moisture and gases
Manufacturing andSupport Capabilities
16 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
TUBING & HOSE MANUFACTURING CAPABILITIES
Extreme ConsistencyAll Trelleborg Sealing Solutions manufacturing facilities are certified to ISO 9001, with many to ISO 13485. Tubing and hose manufacturing features inline quality checks, cleanroom production and full traceability where required.
Service PLUSTrelleborg Sealing Solutions understands that the services provided can be as important as the products themselves. Based on our understanding of manufacturers requirements, weve developed our offering to include: Advanced delivery programs to ensure products
arrive on time, wherever in the world they are needed Focus on removing secondary operations and
reducing total cost of ownership Rapid response to customer demands Single and double bagging, with anything from 1
piece to 500 in a single bag Cut to length services to reduce secondary
operations
ExtrusionTrelleborg Sealing Solutions can extrude a large range of materials for tubing and hose products with standard or custom internal and external diameters. In addition to standard extrusion, Trelleborg offers co-extruded products, which combine the performance advantages of multiple materials into a single product, while retaining dimensional stability and strength.
Nano TexturingUsing specialized extrusion techniques, nano texturing involves the manipulation of surface properties of tubing and hose. In addition to improving the coefficient of friction, veins can be added to the internal tube that reduce surface contact if the tube is squeezed, or textures on the outside of silicone tubes that ease handling, eliminating the need for secondary coating operations.
Markings/ColoringFor easy visual identification, Trelleborg can add colorings and markings to tubing and hose. This can make it easy to see the different flow channels within a multi-lumen tube for safe and effective drug delivery, or allow silicone tubing to be picked up during X-ray procedures.
MANUFACTURING AND SUPPORT CAPABILITIES
TRELLEBORG SEALING SOLUTIONS 17
One-Stop-ShopTrelleborg Sealing Solutions has an extensive range of solutions to reduce your supplier base, simplifying business and reducing total cost of ownership.
Applications ExpertiseOur dedicated and experienced engineers have spent decades supporting customers with innovative solutions that not only fulfill the requirements of an application, but provide additional benefits.
Research & DevelopmentSeven global centers of excellence work constantly to develop new compounds and products, continuously pushing the limits of polymer technology and engineering.
TRELLEBORG SEALING SOLUTIONS ADVANTAGES
82worldwidelocations
5,300employees
More than
2,000proprietary material
formulations
Local presence, global reachMore than 50 marketing companies on six continents provide local support and understand local markets, communicating in your language. Our 24 manufacturing facilities can move with your expansion and provide the same quality and standards of products wherever you are and wherever youre going.
18 TRELLEBORG SEALING SOLUTIONS
Tubing & Hose Solutions
Our GlobalResources
8 Research & Development Centers
54 Marketing Companies
4 Logistics Centers
24 Manufacturing Sites
Damping Solutions
5 Automotive Hubs
8 Aerospace Hubs
LOCAL PRESENCE GLOBAL REACH
TRELLEBORG SEALING SOLUTIONS 19
LOCAL CONTACTS
EUROPE
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AMERICAS
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Trelleborg is a world leader in engineered polymer solutions that seal, damp and protect critical applications in demanding environ-ments. Its innovative engineered solutions accelerate performance for customers in a sustainable way. The Trelleborg Group has local presence in over 40 countries around the world.
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