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HOW TO BUILD TECHNO MODULE
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01
Lets take you through how to efficiently build a Techno Module panel board!
We've kept it easy and stuck with the basics and a few tips and tricks, as well as a selection of Cu connections with the major circuit breaker brands.
These are only the basic steps. For more detailed guidance, please set up a training session with your supplier of Techno Module.
Also we recommend you check out the Elsteel constructors manual.
We've already attached the screws and brackets in as many parts as possible to its easy for you to unpack and assemble.
If you keep all the parts and your tools ready at hand before you start,it'll be quick and easy!
Have fun!
You´re holding a top of the line quality product in your hands. Made with love and excellence! I hope you will enjoy assembling and using Elsteel products as much as I enjoy manufacturing it for you.
Fang LogstrupManaging Director
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02Latest version available at: www.elsteel.com
CONTENTS PAGES
1. How to build basic Techno Module / Techno Module Light frame 03 - 20 2. How to transport and install the Techno Module panel 21 - 24 3. How to build main busbar system 25 - 36
4. How to build main busbar system in 'L' shape panel 37 - 44
5. How to assemble Interlock mechanism of the Plug & Power fully withrawable unit 45 - 46 6. How to build Techno Module Light Panel 47 - 50
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03
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
1
3
2
4
Blanking Plug
Hexagon socket counter sunk screwM8x16 - 10Nm
Hexagon socket counter sunk screw M8x16 - 10Nm
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04
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
5
6
7
- Reinforced plinth with Strengthening Bracket.
Adjustable
Hexagon socket counter sunk screwM8x16 - 10Nm
800
2200
Note : Please refer page no.19 for Floor Mounting.
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05
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
HEAVY DUTY PLINTH
Blanking plug
Allen boltM6x12 - 8Nm
Fixed support
Adjustable support(If necessary)
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06
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
Allen boltM8x20 - 10Nm
BRS 50
Clamping angle200 200
200 200
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07
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
M6
M6
Allen bolt M8x25 - 10Nm
8
9
10
11
Tip !It`s easier to align the holes, if you do the assembly on a work top.
- This is how the top and bottom frames must look.
x 2 nos
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
1514
13
Allen bolt M8x20 - 10Nm
10Nm
12
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09
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
CROSS BAR
Modular mark every 200mm
Knock off seal before internal assembly
- The cross bars can be assembled inside the panel in all directions.
10Nm
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10
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
FIXING- Fix hinges, cam receivers and fixing brackets for the doors and covers. All parts are packed with the doors and covers. Doors can be fitted hinged left or right. All cover fixings and door hinges should be fitted during the basic build process, to ensure these fixing positions are not used when fitting other internal components.
- All the M6 bolts in the system must be tightened to 10Nm.
Covers
Doors
- See the constructors manual for other type locks.
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11
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
TYPE NUMBER OF CAM RECEIVERS X Y1 Y2 Y3 Y5
DO 2.2 1 - 100 - - 75DO 2.4 2 - 200 - - 75DO 2.6 2 - 400 - - 75DO 2.8 3 - 300 300 300 75DO 2.10 3 - 400 400 400 75DO 2.12 3 - 500 500 500 75DO 2.14 3 - 600 600 600 75DO 2.16 4 - 400 600 400 75DO 2.18 4 - 500 600 500 75DO 2.20 4 - 600 600 600 75DO 2.22 4 - 700 600 700 75DO 4.2 1 - 100 - - 75DO 4.3 1 - 100 - - 125DO 4.4 2 - 200 - - 75DO 4.6 2 - 400 - - 75DO 4.8 3 - 300 300 300 75DO 4.10 3 - 400 400 400 75DO 4.12 3 - 500 500 500 75DO 4.14 3 - 600 600 600 75DO 4.16 4 - 400 600 400 75DO 4.18 4 - 500 600 500 75DO 4.20 4 - 600 600 600 75DO 4.22 4 - 700 600 700 75DO 6.2 1 - 100 - - 75DO 6.3 1 - 100 - - 125DO 6.4 2 - 200 - - 75DO 6.6 2 - 400 - - 75DO 6.8 3 - 300 - 300 75DO 6.10 3 - 400 - 400 75DO 6.12 3 - 500 - 500 75DO 6.14 3 - 600 - 600 75DO 6.16 4 - 400 600 400 75DO 6.18 4 - 500 600 500 75DO 6.20 4 - 600 600 600 75DO 6.22 4 - 700 600 700 75DO 8.4 2 - 200 - - 75DO 8.6 2 - 400 - - 75DO 8.8 3 - 300 - 300 75DO 8.10 3 - 400 - 400 75DO 8.12 3 - 500 - 500 75DO 8.14 3 - 600 - 600 75DO 8.16 4 - 400 600 400 75DO 8.18 4 - 500 600 500 75DO 8.20 4 - 600 600 600 75DO 8.22 4 - 700 600 700 75DO 10.10 5 475 400 400 - 75DO 10.12 5 475 500 500 - 75DO 10.14 5 475 600 600 - 75DO 10.16 6 475 400 600 400 75DO 10.18 6 475 500 600 - 75DO 10.20 6 475 600 600 600 75DO 10.22 6 475 700 600 700 75DO 12.10 5 575 400 400 - 75DO 12.12 5 575 500 500 - 75DO 12.14 5 575 600 600 - 75DO 12.16 6 575 400 600 400 75DO 12.18 6 575 500 600 500 75DO 12.20 6 575 600 600 600 75DO 12.22 6 575 700 600 700 75
DOOR CAM RECEIVER & HINGE POSITION
X X
Y5
Y1Y2
Y1Y2
Y3Y3
Y5
Version 2
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
TYPE NUMBER OF CAM RECEIVERS X Y1 Y2 Y3 Y5
DO 2.2 1 - 100 - - 75DO 2.4 2 - 200 - - 75DO 2.6 2 - 400 - - 75DO 2.8 3 - 300 300 300 75DO 2.10 3 - 400 400 400 75DO 2.12 3 - 500 500 500 75DO 2.14 3 - 600 600 600 75DO 2.16 4 - 400 600 400 75DO 2.18 4 - 500 600 500 75DO 2.20 4 - 600 600 600 75DO 2.22 4 - 700 600 700 75DO 4.2 1 - 100 - - 75DO 4.3 1 - 100 - - 125DO 4.4 2 - 200 - - 75DO 4.6 2 - 400 - - 75DO 4.8 3 - 300 300 300 75DO 4.10 3 - 400 400 400 75DO 4.12 3 - 500 500 500 75DO 4.14 3 - 600 600 600 75DO 4.16 4 - 400 600 400 75DO 4.18 4 - 500 600 500 75DO 4.20 4 - 600 600 600 75DO 4.22 4 - 700 600 700 75DO 6.2 1 - 100 - - 75DO 6.3 1 - 100 - - 125DO 6.4 2 - 200 - - 75DO 6.6 2 - 400 - - 75DO 6.8 3 - 300 - 300 75DO 6.10 3 - 400 - 400 75DO 6.12 3 - 500 - 500 75DO 6.14 3 - 600 - 600 75DO 6.16 4 - 400 600 400 75DO 6.18 4 - 500 600 500 75DO 6.20 4 - 600 600 600 75DO 6.22 4 - 700 600 700 75DO 8.4 2 - 200 - - 75DO 8.6 2 - 400 - - 75DO 8.8 3 - 300 - 300 75DO 8.10 3 - 400 - 400 75DO 8.12 3 - 500 - 500 75DO 8.14 3 - 600 - 600 75DO 8.16 4 - 400 600 400 75DO 8.18 4 - 500 600 500 75DO 8.20 4 - 600 600 600 75DO 8.22 4 - 700 600 700 75DO 10.10 5 475 400 400 - 75DO 10.12 5 475 500 500 - 75DO 10.14 5 475 600 600 - 75DO 10.16 6 475 400 600 400 75DO 10.18 6 475 500 600 - 75DO 10.20 6 475 600 600 600 75DO 10.22 6 475 700 600 700 75DO 12.10 5 575 400 400 - 75DO 12.12 5 575 500 500 - 75DO 12.14 5 575 600 600 - 75DO 12.16 6 575 400 600 400 75DO 12.18 6 575 500 600 500 75DO 12.20 6 575 600 600 600 75DO 12.22 6 575 700 600 700 75
DOOR CAM RECEIVER POSITION
X X
Y5
Y1Y2
Y1Y2
Y3Y3
Y5
Version 3
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
TYPE NUMBER OF HINGES Y1 Y2 Y3 Y4
DO 2.2 2 100 - - 25DO 2.4 2 300 - - 25DO 2.6 2 500 - - 25DO 2.8 3 400 300 - 25DO 2.10 3 500 400 - 25DO 2.12 3 600 500 - 25DO 2.14 3 700 600 - 25DO 2.16 4 500 600 400 25DO 2.18 4 600 600 500 25DO 2.20 4 700 600 600 25DO 2.22 4 800 600 700 25DO 4.2 2 100 - - 25DO 4.3 2 200 - - 25DO 4.4 2 300 - - 25DO 4.6 2 500 - - 25DO 4.8 3 400 300 - 25DO 4.10 3 500 400 - 25DO 4.12 3 600 500 - 25DO 4.14 3 700 600 - 25DO 4.16 4 500 600 400 25DO 4.18 4 600 600 500 25DO 4.20 4 700 600 600 25DO 4.22 4 800 600 700 25DO 6.2 2 100 - - 25DO 6.3 2 200 - - 25DO 6.4 2 300 - - 25DO 6.6 2 500 - - 25DO 6.8 3 400 300 - 25DO 6.10 3 500 400 - 25DO 6.12 3 600 500 - 25DO 6.14 3 700 600 - 25DO 6.16 4 500 600 400 25DO 6.18 4 600 600 500 25DO 6.20 4 700 600 600 25DO 6.22 4 800 600 700 25DO 8.4 2 300 - - 25DO 8.6 2 500 - - 25DO 8.8 3 400 300 - 25DO 8.10 3 500 400 - 25DO 8.12 3 600 500 - 25DO 8.14 3 700 600 - 25DO 8.16 4 500 600 400 25DO 8.18 4 600 600 500 25DO 8.20 4 700 600 600 25DO 8.22 4 800 600 700 25DO 10.10 3 500 400 - 25DO 10.12 3 600 500 - 25DO 10.14 3 700 600 - 25DO 10.16 4 500 600 400 25DO 10.18 4 600 600 600 25DO 10.20 4 700 600 600 25DO 10.22 4 800 600 700 25DO 12.10 3 500 400 - 25DO 12.12 3 600 500 - 25DO 12.14 3 700 600 - 25DO 12.16 4 500 600 400 25DO 12.18 4 600 600 500 25DO 12.20 4 700 600 600 25DO 12.22 4 800 600 700 25
DOORHINGE POSITIONY4
Y1Y2
Y3Y4
Version 3
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
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17
HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
TYPE NO. OF SCREWS (X) X1 X2
NO. OF SCREWS (Y) Y1 Y2 Y3
COV 2.2 2 125 - 2 125 - -COV 2.4 2 125 - 2 325 - -COV 2.6 2 125 - 2 525 - -COV 2.8 2 125 - 3 375 350 -COV 2.10 2 125 - 4 325 275 325COV 2.12 2 125 - 4 400 325 400COV 2.14 2 125 - 4 450 425 450COV 2.16 2 125 - 4 500 525 500COV 2.18 2 125 - 4 525 675 525COV 2.20 2 125 - 4 600 725 600COV 2.22 2 125 - 4 700 725 700COV 4.3 2 325 - 2 225 - -COV 4.4 2 325 - 2 325 - -COV 4.6 2 325 - 2 525 - -COV 4.8 2 325 - 3 375 350 -COV 4.10 2 325 - 4 325 275 325COV 4.12 2 325 - 4 400 325 400COV 4.14 2 325 - 4 450 425 450COV 4.16 2 325 - 4 500 525 500COV 4.18 2 325 - 4 525 675 525COV 4.20 2 325 - 4 600 725 600COV 4.22 2 325 - 4 700 725 700COV 6.3 2 525 - 2 225 - -COV 6.6 2 525 - 2 525 - -COV 6.8 2 525 - 3 375 350 -COV 6.10 2 525 - 4 325 275 325COV 6.12 2 525 - 4 400 325 400COV 6.14 2 525 - 4 450 425 450COV 6.16 2 525 - 4 500 525 500COV 6.18 2 525 - 4 525 675 525COV 6.20 2 525 - 4 600 725 600COV 6.22 2 525 - 4 700 725 700COV 8.8 3 375 350 3 375 350 -COV 8.10 3 375 350 4 325 275 325COV 8.12 3 375 350 4 400 325 400COV 8.14 3 375 350 4 450 425 450COV 8.16 3 375 350 4 500 525 500COV 8.18 3 375 350 4 525 675 525COV 8.20 3 375 350 4 600 725 600COV 8.22 3 375 350 4 700 725 700
COVERFIXING BRACKET POSITIONX1 X1X2
Version 2 Version 3
X2
Y 3 Y 3
Y 2 Y 2
Y 1 Y 1
32.5mm 30.5mm
32.5
mm
30.5
mm
32.5mm 30.5mm
32.5
mm
30.5
mm
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
37.5m
m
Covers with Cable Gland
Quick Gland Plate(QGP)
Quick Gland Plate - Foam(QG)
* Please refer CM9 1:43 & 1:63 for more details of Quick Gland Plates.
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
SIZE (W×H) NO. OF SCREWS (X) X1 X2
NO. OF SCREWS (Y) Y1 Y2 Y3 Y4 Y5
200 × 200 2 125 - 2 125 - - - -200 × 400 2 125 - 2 325 - - - -200 × 600 2 125 - 3 275 250 - - -200 × 800 2 125 - 3 375 350 - - -200 × 1000 2 125 - 4 325 275 325 - -200 × 1200 2 125 - 4 400 325 400 - -200 × 1400 2 125 - 6 325 275 125 275 325200 × 1600 2 125 - 6 325 275 325 275 325200 × 1800 2 125 - 6 400 325 275 325 400200 × 2000 2 125 - 6 400 400 325 400 400200 × 2200 2 125 - 6 425 425 425 425 425400 × 400 2 325 - 2 325 - - - -400 × 600 2 325 - 3 275 250 - - -400 × 800 2 325 - 3 375 350 - - -400 × 1000 2 325 - 4 325 275 325 - -400 × 1200 2 325 - 4 400 325 400 - -400 × 1400 2 325 - 6 325 275 125 275 325400 × 1600 2 325 - 6 325 275 325 275 325400 × 1800 2 325 - 6 400 325 275 325 400400 × 2000 2 325 - 6 400 400 325 400 400400 × 2200 2 325 - 6 425 425 425 425 425600 × 600 2 525 - 3 275 250 - - -600 × 800 2 525 - 3 375 350 - - -600 × 1000 2 525 - 4 325 275 325 - -600 × 1200 2 525 - 4 400 325 400 - -600 × 1400 2 525 - 6 325 275 125 275 325600 × 1600 2 525 - 6 325 275 325 275 325600 × 1800 2 525 - 6 400 325 275 325 400600 × 2000 2 525 - 6 400 400 325 400 400600 × 2200 2 525 - 6 425 425 425 425 425800 × 800 3 375 350 3 375 350 - - -800 × 1000 3 375 350 4 325 275 325 - -800 × 1200 3 375 350 4 400 325 400 - -800 × 1400 3 375 350 6 325 275 125 275 325800 × 1600 3 375 350 6 325 275 325 275 325800 × 1800 3 375 350 6 400 325 275 325 400800 × 2000 3 375 350 6 400 400 325 400 400800 × 2200 3 375 350 6 425 425 425 425 425
FLAT COVER FIXING BRACKET POSITION
X1 X2
Y 5Y 4
Y 3Y 1
Y 2
32.5mm
32.5
mm
32.5mm
32.5
mm
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HOW TO BUILD BASIC TECHNO MODULE / TECHNO MODULE LIGHT FRAME
Latest version available at: www.elsteel.com
37.5
mm
Flat Covers
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21
HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL
LIFTING AND MOVING THE PANEL BOARD SECTION
1400kg max.
Min.600
Ø30
Solid steel bar
Panels with busbar system over 1800kgrequire heavy-duty plinth
Overhead hoisting
2m
(Min
imum
)
- Maximum weight 1528kg
- Single transport section
- Remove the MCCB handles and ACB IP cover before lifting.
- Maximum length of one section 2.2m
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HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL
Latest version available at: www.elsteel.com
JOINING TWO PANELSPanels must be on an even surface.
1 2
3
47Nm
50
50
OR
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HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL
SECURING THE PANEL BOARD TO THE FLOORPanels must be on an even surface.
70
70
Detail for drilling
1
2
Ensure all screws, joints, bolts etc. are tightened properly
before installation.Bolt Size Torque Nm
M5 6M6 10M8 24
M10 47M12 81
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24
HOW TO TRANSPORT AND INSTALL THE TECHNO MODULE PANEL
Latest version available at: www.elsteel.com
SECURING THE PANEL BOARD TO THE FLOORPanels must be on an even surface.
CLAMPING ANGLE FOR OUTSIDE PLINTH
Detail for drilling
125
125
30
30
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25
HOW TO BUILD MAIN BUSBAR SYSTEM
MAIN BUSBAR ARRANGEMENT EXAMPLE
TECHNICAL PROPERTIES
Main Busbar location - Top
Type of main busbar holder - BH/ OMH
Cable entry direction - Bottom
Techno Module panel configuration
COUPLER INCOMER 2Outgoing units ofbusbar section 1
Outgoing units ofbusbar section 2INCOMER 1
Cable entry direction
Main busbar
Front view Rear view Side view
Incomer 1
PE busbar
* Separation plates, Doors, Covers are not shown
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26
HOW TO BUILD MAIN BUSBAR SYSTEM
Latest version available at: www.elsteel.com
Cable entry direction
Main busbar
Front view Rear view Side view
Coupler
Front viewRear view Side view
Incomer 2
PE busbar
* Separation plates, Doors, Covers are not shown
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27
HOW TO BUILD MAIN BUSBAR SYSTEM
Cable entry direction
Main busbar
Front view Rear view Side view
Incomer 1
MAIN BUSBAR ARRANGEMENT EXAMPLE
TECHNICAL PROPERTIES
Main Busbar location - Bottom
Type of main busbar holder - BH/ OMH
Cable entry direction - Top
Techno Module panel configuration
INCOMER 1 COUPLER INCOMER 2Outgoing units ofbusbar section 1
Outgoing units ofbusbar section 2
PE busbar
* Separation plates, Doors, Covers are not shown
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HOW TO BUILD MAIN BUSBAR SYSTEM
Latest version available at: www.elsteel.com
Cable entry direction
Main busbar
Coupler
Front view
Front view
Rear view
Rear view
Side view
Side view
Incomer 2
PE busbar
* Separation plates, Doors, Covers are not shown
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29
HOW TO BUILD MAIN BUSBAR SYSTEM
MAIN BUSBAR ARRANGEMENT EXAMPLE
TECHNICAL PROPERTIES
Main Busbar location - Rear
Type of main busbar holder - MAB/ BH
Cable entry direction - Bottom
Techno Module panel configuration
COUPLER INCOMER 2Outgoing units ofbusbar section 1
Outgoing units ofbusbar section 2INCOMER 1
Cable entry direction
Main busbar
Front view Rear view Side view
Incomer 1
PE busbar
* Separation plates, Doors, Covers are not shown
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30
HOW TO BUILD MAIN BUSBAR SYSTEM
Latest version available at: www.elsteel.com
Cable entry direction
Main busbar
Front view Rear view Side view
Coupler
Front view Rear view Side view
Incomer 2
PE busbar
* Separation plates, Doors, Covers are not shown
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31
HOW TO BUILD MAIN BUSBAR SYSTEM
MAIN BUSBAR ARRANGEMENT EXAMPLE
TECHNICAL PROPERTIES
Main Busbar location - Rear
Type of main busbar holder - MAB/ BH
Cable entry direction - Top
Techno Module panel configuration
COUPLER INCOMER 2Outgoing units ofbusbar section 1
Outgoing units ofbusbar section 2INCOMER 1
Cable entry direction
Front view Rear view Side view
Incomer 1
PE busbar
* Separation plates, Doors, Covers are not shown
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32
HOW TO BUILD MAIN BUSBAR SYSTEM
Latest version available at: www.elsteel.com
Cable entry direction
Front view Rear view Side view
Coupler
Front view Rear view Side view
Incomer 2
PE busbar
* Separation plates, Doors, Covers are not shown
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33
HOW TO BUILD MAIN BUSBAR SYSTEM
MAIN BUSBAR ARRANGEMENT EXAMPLE
TECHNICAL PROPERTIES
Main Busbar location - Rear
Type of main busbar holder - MAB/ BH
Cable entry direction - Bottom
Techno Module panel configuration
COUPLER INCOMER 2Outgoing units ofbusbar section 1
Outgoing units ofbusbar section 2INCOMER 1
Cable entry direction
Front view Rear view Side view
Incomer 1
PE busbar
* Separation plates, Doors, Covers are not shown
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34
HOW TO BUILD MAIN BUSBAR SYSTEM
Latest version available at: www.elsteel.com
Cable entry direction
Front view Rear view Side view
PE busbar
* Separation plates, Doors, Covers are not shown
Coupler
Front view Rear view Side view
Incomer 2
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35
HOW TO BUILD MAIN BUSBAR SYSTEM
MAIN BUSBAR ARRANGEMENT EXAMPLE
TECHNICAL PROPERTIES
Main Busbar location - Rear
Type of main busbar holder - MAB/ BH
Cable entry direction - Top
Techno Module panel configuration
COUPLER INCOMER 2Outgoing units ofbusbar section 1
Outgoing units ofbusbar section 2INCOMER 1
Cable entry direction
Front view Rear view Side view
Incomer 1
PE busbar
* Separation plates, Doors, Covers are not shown
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36
HOW TO BUILD MAIN BUSBAR SYSTEM
Latest version available at: www.elsteel.com
Cable entry direction
Front view Rear view Side view
PE busbar
* Separation plates, Doors, Covers are not shown
Coupler
Front view Rear view Side view
Incomer 2
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37
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
"L" SHAPE PANEL EXAMPLE
* Separation plates, Doors, Covers are not shown
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38
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
Latest version available at: www.elsteel.com
Ø6.502 Nos
Ø6.504 Nos
Ø6.504 Nos
Ø10.104 Nos
Ø10.104 Nos
Ø6.502 Nos
15
15
13
1331
31
33
88.5
88.5
25 252525
25 252525
98.2
98.2
98.2
98.2
471.8
471.8
98.2
98.2
88.2
88.2
33
50 5019 19
15.5
15.5
15.5
15.511
11
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 400
Quantity of Cu bars - 02 Cu bars per phase
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39
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 600
Quantity of Cu bars - 02 Cu bars per phase
84.4
84.4
84.4
84.4
188.8
188.8
209
209
188.8
188.8
755.5
755.5
Ø6.502 Nos
Ø10.104 Nos
Ø10.104 Nos
Ø6.502 Nos
15.4
15.4
12.6
12.6
11.4
11.4
15.7
5
15.7
5
15.7
5
15.7
5
18.5
18.5
32
32
35
35
2525
2525
2525
2525
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40
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
Latest version available at: www.elsteel.com
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 600
Quantity of Cu bars - 03 Cu bars per phase
24.3
24.3
24.3
24.3
24.3
24.3
24.3
24.3
24.3
24.3
24.3
83.8
83.8
83.8
83.8
28.2
28.2
Ø6.504 Nos
Ø6.504 Nos
Ø6.502 Nos
Ø6.502 Nos
Ø10.108 Nos
Ø10.108 Nos
Ø10.108 Nos
Ø10.108 Nos
28.2
28.2
28.2
28.2
15.4
12.4
11.4
15.7
5
15.7
5
15.7
5
15.7
5
18.5
18.5
32
32
35
35
160.5
160.5
160.5
160.5
153.8
153.8
755.5
755.5
24.3
25.7
25.7
25.7 1.4
1.4
25.7
25.7
25.7
25.7
25.7
25.7
25.7
25.7
25.7
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41
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 800
Quantity of Cu bars - 02 Cu bars per phase
Ø6.502 Nos
Ø6.504 Nos
Ø6.504 Nos
Ø10.104 Nos
Ø10.104 Nos
Ø6.502 Nos
15.6
15.6
12.5
12.5
11.6
11.6
16 16
16
2525
2525
2525
2525
16
18 18
32.6
85.6
85.6
136.6
136.6
109.3
109.3
109.3
109.3
597.9
597.9
1038.7
1038.7
32.6
35.7
35.7
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42
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
Latest version available at: www.elsteel.com
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 800
Quantity of Cu bars - 03 Cu bars per phase
Ø6.502 Nos
Ø6.502 Nos
Ø10.108 Nos
Ø10.108 Nos
Ø10.108 Nos
15.6
15.6
12.5
12.5
11.6
11.6
16 16
25.5
1
1 1 11
24.5
24.5
25.5
16 16
18 18
32.6
32.6
35.7
85.1
85.1
25.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
28.3
28.3
81.0
81.0
28.3
28.3
28.3
28.3
28.3
28.3
570.1
570.1
81.0
81.0
108.4
108.4
35.7
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43
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 800
Quantity of Cu bars - 04 Cu bars per phase
Ø6.502 Nos
Ø10.108 Nos
Ø10.108 Nos
85.6
85.6
136.6
136.6
109.3
109.3
109.3
109.3
157.1
157.1
136.6
136.6
109.3
109.3
109.3
109.3
85.6
85.6
Ø6.502 Nos
15.6
15.6
12.5
12.5
11.6
11.6
16 16
16
2525
2525
2525
2525
16
18 18
32.6
32.6
35.7
35.7
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44
HOW TO BUILD MAIN BUSBAR SYSTEM IN "L" SHAPE PANEL
Latest version available at: www.elsteel.com
TECHNICAL PROPERTIES
Type of Main Busbar Holder - OMH 800
Quantity of Cu bars - 06 Cu bars per phase
Ø6.502 Nos
Ø6.502 Nos
Ø10.108 Nos
Ø10.116 Nos
Ø10.116 Nos
Ø10.108 Nos
15.6
15.6
12.5
12.5
11.6
11.6
16 16
25.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5
25.5
1
11
11
11
11
11
11
11
11
124.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
24.5
25.5
16 16
18 18
32.6
32.6
35.7
85.1
85.1
28.3
28.3
28.3
28.3
28.3
28.3
108.4
108.4
108.4
108.4
101.5
101.5
1038.7
1038.7
28.3
28.3
28.3
28.3
28.3
28.3
28.3
28.3
85.1
85.1
28.3
28.3
81
81
81
81
81
81
81
81
35.7
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45
HOW TO ASSEMBLE INTERLOCK MECHANISM OF THE PLUG & POWER FULLY WITHDRAWABLE UNIT
Parts of the interlock mechanism. Connect the two sheet metal parts using two screws and washers.
Attach the bracket to the interlock rail with screws and washers.
Insert the lock rod into the interlock rail and bend the "flaps"(top and side flaps) of the interlock rail.
Insert the breaker rod through the bracket and secure to the breaker. Attach the threaded flexible arm to the lock rod. The short pin must be inserted in the lock rod.
Attach the tightening block to the breaker rod as shown. The tightening block must align with the threaded flexible arm.
Side Flap
Top Flap
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46
HOW TO ASSEMBLE INTERLOCK MECHANISM OF THE PLUG & POWER FULLY WITHDRAWABLE UNIT
Latest version available at: www.elsteel.com
- There is a very good animation on www.elsteel.com under our login section that shows exactly how to do this if you need more details.
Attach the threaded flexible arm to the tightening block as shown.Make sure the pin is in the middle of the threaded part of the flexible arm.
Remove cir-clip of the shorter pin and take out the bended interlock rod. Cut at the mark. Make sure to chamfer (atleast 2mm) the end of the rod.
Put the bended interlock rod back into the interlock rail and secure it with the cir-clip.
Turn the rotary handle to the ON position. Make a mark on the bended interlock rod approximately 5-7mm from the edge.
Now bend the rest of the "lock rod guiding flaps" (top & side flaps)as needed for smooth operation of interlock mechanism.
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47
HOW TO BUILD TECHNO MODULE LIGHT PANEL
POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCBUP TO 630A
400
600 4001400
400
Front View
Front View
316
400
384
366
325
93
825
Front View Rear View
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48
HOW TO BUILD TECHNO MODULE LIGHT PANEL
Latest version available at: www.elsteel.com
POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCBUP TO 630A
Front View1400
2000
400
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49
HOW TO BUILD TECHNO MODULE LIGHT PANEL
POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCBUP TO 250A
600 400 400
1400
400
316
400
384
366
325
93
Front View
Front View
Front View Front View
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50
HOW TO BUILD TECHNO MODULE LIGHT PANEL
Latest version available at: www.elsteel.com
POSSIBLE TECHNO MODULE LIGHT ARRANGEMENT FOR TYPICAL MCCBUP TO 250A
Front View1400
2000
400
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