Specification Electrical components
For the manufacture of power trains
Chassis, transmission, foundry, engine
Of the Volkswagen group
"Technology"
Date: 01 January 2017 Version: 3.0
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Contents:
1 Modification history ..................................................................................................... 4
2 Contacts ..................................................................................................................... 5
3 Remarks ..................................................................................................................... 6
3.1 Intended use ............................................................................................................ 6
3.2 General remarks ...................................................................................................... 6
3.3 Data sheets and further article information .............................................................. 7
4 Inductive sensors ........................................................................................................ 8
4.1 Inductive sensors, cylindrical design, increased sensing range ............................... 8
4.2 Inductive sensors, cylindrical design, short, increased sensing range ..................... 9
4.3 Inductive ring sensors (for parts feeding) ............................................................... 10
4.4 Tube sensor ........................................................................................................... 11
4.5 Inductive sensors - full metal, weld-field immune .................................................. 12
4.6 Inductive sensors, factor 1, electromagnetic field immune, weld-field immune ...... 13
4.7 Factor 1, electromagnetic field immune, Rectangular design, IMC housing .......... 14
5 Photoelectric sensors ............................................................................................... 15
5.1 Fork light barriers OPU .......................................................................................... 15
5.2 Diffuse reflection sensors - cylindrical design OG ................................................. 16
5.3 Diffuse reflection sensors - cube design O5 .......................................................... 17
5.4 Retro-reflective sensors – cylindrical design OG with polarisation filter ................. 18
5.5 Retro-reflective sensors - cube design O5 ............................................................. 19
5.6 Through-beam sensors - cylindrical design OG ..................................................... 20
5.7 Through-beam sensors - cube design O5 – laser .................................................. 21
5.8 Through-beam sensors - cube design O5 - red light.............................................. 22
5.9 Angle light sensor OPL .......................................................................................... 23
6 Sockets and connection cables (selection) ............................................................... 24
6.1 Connection cables 4-pin – straight socket M12 on straight plug M12 .................... 24
6.2 Connection cables 4-pin - angled socket LED M12 on straight plug M12 .............. 25
6.3 Connection cables 4-pin - angled socket LED M8 on straight plug M12 ................... 26
6.3 Sockets 4-pin – straight socket M12 ...................................................................... 27
6.4 Sockets 4-pin - straight socket M12 with LED ....................................................... 28
6.5 Sockets 4-pin – socket angled M12 ....................................................................... 29
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6.7 Sockets 4-pin – socket angled M12 with LED ........................................................... 30
7 Overview - ifm accessories system components ...................................................... 31
7.1 Mounting sleeve with end stop .............................................................................. 31
7.2 Angle brackets for type O5 .................................................................................... 32
7.3 Clamp mounting free-standing or rod .................................................................... 33
7.4 Cube for free-standing mounting ........................................................................... 34
8 Pressure sensors ...................................................................................................... 35
9 Float switches ........................................................................................................... 35
10 Flow monitors ........................................................................................................... 35
11 Evaluation units ........................................................................................................ 36
12 AS-i bus (AS-Interface) ............................................................................................. 37
12.1 Active ClassicLine modules ................................................................................ 37
12.2 Active CompactLine modules ............................................................................. 38
12.3 Active AS-i module SmartL 25 ............................................................................ 38
12.4 AS-i AirBox ......................................................................................................... 38
12.5 AS-i Silverline switched-mode power supply ...................................................... 39
12.6 AS-i flat cables .................................................................................................... 39
12.7 Accessories for AS-i ........................................................................................... 40
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1 Modification history
Version Date: Type of change Page
1.0 31/01/2011 New creation All
1.1 13/02/2012 Remove addition "not for location Kassel" for AirBox 20
1.2 11/04/2012 Add new chapter 4.4 Rectangular design IMC Series, standard applications Rename (old) chapters 4.4 et seq. in (new) Chapters 4.5 et seq. Add new chapter 4.6 Ring sensors Add new chapter 12: Connection technology
8 9
10 24-25
1.3 01/07/2014 Complete revision, new chapter assignment Add connection cables angled design
All 17
1.4 01/01/2015 Adaptation to the new release list No. 8 Change in central contact for VW AG
All 5
2.0 01/01/2016 Complete revision, adaptation to version no. 9.0 Chapter 6 – various lengths added Chapter 6.4 – new: sockets straight with LED: EVC64x Chapter 7.2 – new: angle bracket O5 Chapter 11 – added: DS2505 Chapter 12.7 – E70188 replaced by E70588
All 23 – 26
25 27 31 34
3.0 01/01/2017 Complete revision, adaptation to version no. 0.10 Changes in layout, exchange product pictures and hyperlinks Chapter 4.4 - deleted: I85000 / added: I85002 Chapter 4.6 - added: IFW204 IGW202 IIW202 Chapter 5.6 - added: OGE701 OGS701 Chapter 6.3 - new: M8 socket angled / M12 plug straight with LED Chappter 6.5 - new: M12 socket angled with LED: EVC007-EVC009
All All 11 13 20 26 28
© KI-AU Klaus-Peter Prause · ifm electronic gmbh · Friedrichstr. 1 · D-45128 Essen
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2 Contacts
Central contact for the VW group ifm electronic gmbh Hermann Reinders +49 5121 7667-17 Vertrieb Deutschland [email protected] Sales specialist automotive industry Daimlerring 6c 31135 Hildesheim Worldwide project management for the Americas and Western Europe ifm electronic gmbh Klaus-Peter Prause +49 201 2422-1213 Friedrichstrasse1 [email protected] 45128 Essen Worldwide project management for Asia and Eastern Europe ifm electronic gmbh Rainer Gärtner +49 7062 9595-20 Seestraße 5/1 [email protected] 74232 Abstatt On-site support in the plants Audi, plant Ingolstadt Achim Bühler +49 7062 9595-15
[email protected] Audi, plant Györ Viktória Varga +36 96 518-868 [email protected] Skoda, plant Mlada Boleslav Josef Micka +420 541 63 38 38 [email protected] VW, plants Braunschweig, Hannover,
Salzgitter, Wolfsburg Hermann Reinders +49 5121 7667-17 [email protected] VW plant Kassel Marko Bartschat +49 4292 81 92 64 [email protected] VW Sachsen, plant Chemnitz Jens-Uwe Mücke +49 36601 771-34 [email protected] VW Motor Polska, plant Polkowice Miroslaw Wlodarczyk +48 32 608 74 54 [email protected] VW Slovakia, plant Martin Stefan Danter +421 2 44 87 23 29 [email protected]
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3 Remarks
3.1 Intended use
The respective current editions of the Supplier Specifications Electrical Components and the Production Equipment Release List Electrical Components for the manufacture of power trains chassis, transmission, foundry, engine of the Volkswagen group serve as a basis for the following release list. The respective requirements and restrictions are to be adhered to.
3.2 General remarks
The units listed in this release were compiled in cooperation with the plants of the VW group and assigned according to the chapters in the group specification electrical components.
Contact for sensors in the work group electrical components: Mr. Christian Künne, Braunschweig plant (Brownswick) [email protected]
The information about accessories in this documentation is to be understood as a recommendation unless the accessories are absolutely necessary for the operation of the units. If necessary, the use of non-functional accessories should be discussed beforehand. The use of products that are not listed in this overview and those with the note "Use after consultation ..." or "Use only after consulting the responsible electrical components department" is to be agreed with the responsible contacts / coordinators in the plants beforehand. This release is available on the ifm website. Access via http://www.ifm.com/de/vw
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3.3 Data sheets and further article information
Clicking on the underlined article number, e.g. IM5132 will take you to the page of the respective article on ifm's website and provide you with the current information such as the scale drawing, accessories, operating instructions, etc. For the EPLAN documentation please visit the EPLAN DATA PORTAL
Or go to the corresponding article on our website.
Here, in the "Documents & downloads" tab You can download the available EPLAN file.
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4 Inductive sensors
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List 4.1 Inductive sensors, cylindrical design, increased sensing range
Operating voltage 10…30 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush mountable Connection M12 connector, sockets and jumper cables series EVC Function indication LED
Design ifm article no. Sensing range Size [mm] Approvals
IE5257 2 mm M8 x 1 x 62 cULus (CCC)
IFC237 4 mm M12 x 1 x 70 cULus (CCC)
IGC224 8 mm M18 x 1 x 70 cULus (CCC)
IIC210 15 mm M30 x 1,5 x 70 cULus (CCC)
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4.2 Inductive sensors, cylindrical design, short, increased sensing range
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush Connection M12 connector, sockets and jumper cables series EVC Function indication LED
Design ifm article no. Sensing range Size [mm] Approvals
IE5381 2 mm M8 x 1 x 50 cULus (CCC)
IFC204 4 mm M12 x 1 x 46 cULus (CCC)
IGC204 8 mm M18 x 1 x 46 cULus (CCC)
IIC200 15 mm M30 x 1.5 x 50 cULus (CCC)
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4.3 Inductive ring sensors (for parts feeding)
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10...35 V DC Output PNP Switching function normally open / closed selectable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Function indication LED Sensitivity and pulse stretching adjustable
Design ifm article no. Operating Principle
Inner Diameter
Size [mm] Approvals
I7R201 static
10.1 mm 60 x 35 x 20
cULus (CCC)
I7R203 dynamic cULus (CCC)
I7R205 static
15.1 mm 60 x 35 x 20
cULus (CCC)
I7R207 dynamic cULus (CCC)
I7R213 static
25.1 mm 60 x 35 x 20
cULus (CCC)
I7R215 dynamic cULus (CCC)
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4.4 Tube sensor
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10...35 V DC Output PNP Switching function normally open Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Function indication LED
Static operating principle
Design ifm article no. Inner diameter Size [mm] Approvals
I85002 ≤ 14 mm 70 x 20 x 12 cULus (CCC)
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4.5 Inductive sensors - full metal, weld-field immune
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10...36 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush mountable Connection M12 connector, sockets and jumper cables series EVW Indication LED 4 x yellow (switching status) / 1 x green (operating)
Housing and sensing face of high-grade stainless steel (316L/1.4404), anti-spatter Electromagnetic field immune with a pulse duration of the welding current < 200 ms
Design ifm article no. Sensing range Size [mm] Approvals
IFR200 4 mm M12 x 1 x 60 cULus (CCC)
IGR200 6 mm M18 x 1 x 70 cULus (CCC)
IIR200 12 mm M30 x 1.5 x 70 cULus (CCC)
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4.6 Inductive sensors, factor 1, electromagnetic field immune, weld-field immune
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function normally open Short-circuit protection yes Installation flush mountable Connection M12 connectors, sockets and jumper cables series EVW Function indication LED Correction factors: Mild steel = 1/stainless steel approx. 1/brass approx. 1/aluminium approx. 1/copper approx. 1
Design ifm article no. Sensing range Size [mm] Approvals
IFW200 3 mm M12 x 1 x 65 cULus (CCC)
IFW204 4 mm M12 x 1 x 65 cULus (CCC)
IGW200 5 mm M18 x 1 x 65 cULus (CCC)
IGW202 8 mm M18 x 1 x 65 cULus (CCC)
IIW200 10 mm M30 x 1.5 x 65 cULus (CCC)
IIW202 15 mm M30 x 1.5 x 65 cULus (CCC)
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4.7 Factor 1, electromagnetic field immune, Rectangular design, IMC housing
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function complementary Function display LED Short-circuit protection yes Installation flush / non flush mountable Connection M12 connectors, sockets and jumper cables series EVC, EVW Correction factors Mild steel = 1/stainless steel approx. 1/brass approx. 1/aluminium approx. 1/copper approx. 1
Design ifm article no. Sensing range Size [mm] Approvals
IM5124 20 mm flush 40 x 40 x 66 cULus (CCC)
IM5125 35 mm
Non flush 40 x 40 x 66 cULus (CCC)
IM5126 40 mm
Non flush 40 x 40 x 66 cULus (CCC)
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5 Photoelectric sensors
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List 5.1 Fork light barriers OPU
Operating voltage 10...35 V DC Output PNP Switching function light-on/dark-on selectable Short-circuit protection yes Connection M8 connector, sockets and jumper cables series EVC Type of light red light 660 nm
Diecast zinc housing with M8 connector
Design ifm article no. Fork width Size [mm] Approvals
OPU202 30 mm 60 x 50 x 10 cULus (CCC)
OPU203 50 mm 80 x 70 x 10 cULus (CCC)
OPU204 80 mm 80 x 100 x 10 cULus (CCC)
OPU205 120 mm 90 x 144 x 10 cULus (CCC)
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5.2 Diffuse reflection sensors - cylindrical design OG
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size M18 x 1 x 72
Design ifm article no. Range Type of light Approvals
OGH500 15…300 mm Adjustable
Red light 624 nm cULus (CCC)
OGT500 2…800 mm Adjustable
Red light 624 nm cULus (CCC)
OGH700 20…200 mm Adjustable
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
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5.3 Diffuse reflection sensors - cube design O5
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function Light-on/dark-on programmable Short-circuit protection Yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18
Design ifm article no. Range Type of light Approvals
O5H200 50…1400 mm
Adjustable Potentiometer
Red light 624 nm cULus (CCC)
O5H500 50…1800 mm
Adjustable Teach-function
Red light 624 nm cULus (CCC)
O5H501 60…700 mm Adjustable
Teach-function Red light 624 nm cULus (CCC)
O5H700 20…200 mm Adjustable
Teach-function
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
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5.4 Retro-reflective sensors – cylindrical design OG with polarisation filter
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size M18 x 1 x 72
Ranges on prismatic reflector Ø 80 (E20005)
Design ifm article no. Range Type of light Approvals
OGP500 0.03…5 m Adjustable
Red light 624 nm cULus (CCC)
OGP700 0.2…15 m Adjustable
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
OGP701 0.2…2 m
Adjustable
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
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5.5 Retro-reflective sensors - cube design O5
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18
Ranges on prismatic reflector Ø 80 (E20005)
Design ifm article no. Range Type of light Approvals
O5P202 0.1…7 m
Adjustable Complementary
Red light 624 nm cULus (CCC)
O5P500 0.075…10 m Adjustable
Teach-function Red light 624 nm cULus (CCC)
O5P700 15 m
Adjustable Teach-function
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
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5.6 Through-beam sensors - cylindrical design OG
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size M18 x 1 x 72
Design ifm article no. Range Type of light Approvals
OGE500 25 m
Adjustable Receiver
Red light 624 nm cULus (CCC)
OGS500 25 m
Transmitter Red light 624 nm cULus (CCC)
OGE701 2 m
Adjustable Receiver
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
OGS701 2 m
Transmitter
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
OGE700 60 m
Adjustable Receiver
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
OGS700 60 m
Transmitter
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
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5.7 Through-beam sensors - cube design O5 – laser
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18
Design ifm article no. Range Type of light Approvals
O5E700
60 m Adjustable Receiver
Teach-function
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
O5S700 60 m
Transmitter
Laser 655 nm visible
Class 1
Laser product
cULus (CCC)
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5.8 Through-beam sensors - cube design O5 - red light
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10…30 V DC Output PNP Switching function light-on/dark-on programmable Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Size 56 x 47 x 18
Design ifm article no. Range Type of light Approvals
O5E500 25 m
Adjustable Receiver
Red light 624 nm cULus (CCC)
O5S500 25 m
Transmitter Red light 624 nm cULus (CCC)
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5.9 Angle light sensor OPL
The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
Operating voltage 10...35 V DC Output PNP Switching function dark-on Short-circuit protection yes Connection M12 connector, sockets and jumper cables series EVC Type of light red light 660 nm
Diecast zinc housing with M12 connector
Design ifm article no. Light axe [mm] Size [mm] Approvals
OPL204 43 x 43 106 x 65 x 10 cULus (CCC)
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6 Sockets and connection cables (selection)
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List 6.1 Connection cables 4-pin – straight socket M12 on straight plug M12
Operating voltage 250 V AC / 300 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP 67 / IP 68 / IP 69K Material body TPU orange Material coupling nut Brass; nickel-plated Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC010 0.3 m 4 A cULus
EVC011 0.6 m 4 A cULus
EVC012 1 m 4 A cULus
EVC350 1.5 m 4 A cULus
EVC013 2 m 4 A cULus
EVC100 3 m 4 A cULus
EVC114 4 m 4 A cULus
EVC014 5 m 4 A cULus
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6.2 Connection cables 4-pin - angled socket LED M12 on straight plug M12
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU orange / black transparent Material coupling nut Brass; nickel-plated LEDs 2 x yellow (status indication) / 1 x green (operating) Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC020 0.3 m 4 A cULus
EVC021 0.6 m 4 A cULus
EVC022 1 m 4 A cULus
EVC138 1.5 m 4 A cULus
EVC023 2 m 4 A cULus
EVC096 3 m 4 A cULus
EVC097 4 m 4 A cULus
EVC024 5 m 4 A cULus
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6.3 Connection cables 4-pin - angled socket LED M8 on straight plug M12
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP767 / IP 68 / IP 69K Material body TPU orange / black transparent Material coupling nut Brass; nickel-plated LEDs 1 x yellow (status indication) / 1 x green (operating) Number of conductors 3 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC225 0.3 m 3 A cULus
EVC226 0.6 m 3 A cULus
EVC227 1 m 3 A cULus
EVC228 2 m 3 A cULus
EVC631 3 m 3 A cULus
EVC229 5 m 3 A cULus
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6.4 Sockets 4-pin – straight socket M12
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 250 V AC / 300 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU orange Material coupling nut Brass; nickel-plated Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC471 1 m 4 A cULus
EVC001 2 m 4 A cULus
EVC349 3 m 4 A cULus
EVC002 5 m 4 A cULus
EVC003 10 m 4 A cULus
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6.5 Sockets 4-pin - straight socket M12 with LED
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU black transparent Material coupling nut Brass; nickel-plated LEDs 4 x yellow (status indication) / 2 x green (operating) Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC644 2 m 4 A cULus
EVC645 5 m 4 A cULus
EVC646 10 m 4 A cULus
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6.6 Sockets 4-pin – socket angled M12
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 250 V AC / 300 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU orange Material coupling nut Brass; nickel-plated Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC004 2 m 4 A cULus
EVC005 5 m 4 A cULus
EVC089 6 m 4 A cULus
EVC006 10 m 4 A cULus
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6.7 Sockets 4-pin – socket angled M12 with LED
The following components fall under the heading “7. Plugs and Terminals“ of the VW-Aggregate Release List Operating voltage 10…36 V DC Cable PUR black Ambient temperature -25...90 °C, cULus: max. 75 °C Protection rating IP 65 / IP67 / IP 68 / IP 69K Material body TPU black transparent Material coupling nut Brass; nickel-plated LEDs 2 x yellow (status indication) / 1 x green (operating) Number of conductors 4 Cross-section 0.34 mm² Free from silicone and free from halogen
Design ifm article no. Cable length Max. load current Approvals
EVC007 2 m 4 A cULus
EVC008 5 m 4 A cULus
EVC009 10 m 4 A cULus
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7 Overview - ifm accessories system components
7.1 Mounting sleeve with end stop
Design ifm article no. Size Design For size
E10848 M12 x 1 Ø 8 mm, 32 mm, short M8 x 1
E11114 M16 x 1 Ø 12 mm, 31 mm, short M12 x 1
E10741 M16 x 1 Ø 12 mm, 45 mm, long M12 x 1
E11115 M22 x 1 Ø 18 mm, 31 mm, short M18 x 1
E10742 M24 x 1.5 Ø 18 mm, 58 mm, long M18 x 1
E10808 M36 x 1.5 Ø 30 mm, 36 mm, short M30 x 1,5
E10743 M36 x 1.5 Ø 30 mm, 58 mm, long M30 x 1,5
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7.2 Angle brackets for type O5
Design ifm article no. Materials / Accessories For type
E21085 Stainless steel 316Ti / 1.4571 2 Cylinder head screw; M5 x 8
O5
E21087 Stainless steel 316Ti / 1.4571
2 Cylinder head screw; M5 x 28; 2 Nuts; 2 washers
O5
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7.3 Clamp mounting free-standing or rod
Mounting set for M12 x 1, M18 x 1, M30 x 1.5 designs, O5
Design ifm article no. Size / Use for Design / Materials
E20860 Ø 12.2 mm
For sensors M12
Free-standing mounting M8 x 40 screw Diecast zinc
High-grade stainless steel
E21200 Ø 12.2 mm
For sensors M12
Rod mounting Ø 10 mm Diecast zinc
High-grade stainless steel
E20718 Ø 18.5 mm
For sensors M18
Free-standing mounting M10 x 45 screw
Diecast zinc Steel
E20720 Ø 18.5 mm
For sensors M18
Rod mounting Ø 12 mm Diecast zinc
Steel
E20873 Ø 30.2 mm
For sensors M30
Free-standing mounting M12 x 55 screw
Diecast zinc High-grade stainless steel
E21084 For type O5
With protective cover Free-standing; M10 screw
Diecast zinc High-grade stainless steel
E21210 For type O5
With protective cover Rod Ø 12 mm Diecast zinc
High-grade stainless steel
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7.4 Cube for free-standing mounting
Design ifm article no. Size / Use for Design / Materials
E20950 Cube M8
Cube: Diecast zinc
For free-standing mounting
E20951 Cube M10
E20952 Cube M12
E20938 Ø 12 mm, M10 Rod straight, length: 130 mm Stainless steel 316Ti / 1.4571
E21111 Ø 12 mm Rod straight, length: 150 mm Stainless steel 316Ti / 1.4571
E20940 Ø 12 mm, M10 Rod angled, length: 200 mm
Stainless steel 316Ti / 1.4571
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The following components fall under the heading “4. Sensor Systems” of the VW-Aggregate Release List
8 Pressure sensors
See mechanical components specifications
9 Float switches
See mechanical components specifications
10 Flow monitors
See mechanical components specifications
Remark: Temperature monitors
See mechanical components specifications
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11 Evaluation units
The following components fall under the heading “1. Switching Technologies” of the VW-Aggregate Release List Speed monitors (ecomatic 200 series) Pulse evaluation systems for rail mounting Relay outputs, transistor outputs Programmable; test function without external frequency KEY function ; Setting range: 1...60,000 pulses/min (0.1...1000 Hz)
Design ifm article no. Type Connection Function
DD2503 FR-1 110...240 V AC
27 V DC
Single pulse evaluation system with µprocessor for frequency; Rotational speed, speed and machine Cycles 2 switch points for monitoring overspeed / Underspeed and acceptable range
DD2505 FR-2 110...240 V AC
27 V DC
Double pulse evaluation system with µprocessor for frequency, rotational Speed, speed and machine cycles 1 switch point each for monitoring Overspeed / underspeed and acceptable Range
DS2503 FS-1 110...240 V AC
27 V DC
Pulse evaluation system with µprocessor For slip / synchronous monitoring as well As frequency; rotational speed and speed; 1 switching output for slip monitoring; 1 switching output for overspeed / Underspeed and acceptable range
DS2505 FS-2 110...240 V AC
27 V DC
Pulse evaluation system with Microprocessor for slip / synchronous Monitoring; Evaluation of pulse differences; 2 switch points for slip / synchronous Monitoring
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12 AS-i bus (AS-Interface)
Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List 12.1 Active ClassicLine modules
Design ifm article no. Electrical design
AC5205 4 Inputs, DC PNP
AC5215
4 Digital inputs, DC PNP
Version 2.11 and 3.0 with Extended addressing mode
AC5208 4 digital outputs, transistor PNP
AC5212 4 digital inputs, DC PNP
4 digital outputs, transistor PNP
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Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List 12.2 Active CompactLine modules
Design ifm article no. Electrical design
AC2464 4 digital inputs, DC PNP
AC2465 4 digital inputs, DC PNP
4 digital outputs, transistor PNP
12.3 Active AS-i module SmartL 25
Mounting on DIN rail, Combicon connection; modules stackable
Design ifm article no. Electrical design
AC2251
4 digital inputs, DC PNP 4 digital outputs, transistor PNP
Addressing socket; version 2.1
12.4 AS-i AirBox
AS-i interface to FC-E lower parts
Design ifm article no. Electrical design
AC5243
2 x 3/2-way slide valves free from overlapping
4 inputs / 2 pneumatic outputs AirBox supply via external 24 V DC Connection to the pneumatic system by tube fittings
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Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List 12.5 AS-i Silverline switched-mode power supply
AS-i system voltage for masters, sensors, actuators and modules
Design ifm article no. Electrical design
AC1256 115 / 230 AC // 85 W // 2,8 A
Integrated data decoupling: NEC Class II
AC1258 115 / 230 AC // 244 W // 8 A
Integrated data decoupling: NEC Class II
12.6 AS-i flat cables
For use in insulation displacement technology for FC lower parts and compact modules, protected against reverse polarity due to special design
Flat cable design 50 m Ring
100 m Ring
100 m Drum
200 m Drum
500 m Drum
1000 m Drum
EPDM yellow E74002 E74000 E74005 E74003
EPDM black E74012 E74010 E74015 E74013
PUR yellow E74100 E74104
PUR black E74110 E74114
TPE yellow E74200 E74205 E74203
TPE black E74210 E74213
TPE-PVC yellow E74300
TPE-PVC black E74310
EPDM yellow, 2.5 mm² E74406
EPDM black, 2.5 mm ² E74416
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Only after consulting the responsible electrical department The following components fall under the heading “1. Controll Engineering, Visualization” of the VW-Aggregate Release List
12.7 Accessories for AS-i
Design ifm article no. Electrical design
AC5005
FC insulation displacement connector Socket M12 - AS-i flat cable
Current rating 2 A
E70188
Sockets M12 x 1 AS-i and external voltage via M12 socket
No longer available - archive entry
Alternative article: E70588
E70588 Sockets M12 x 1
AS-i and external voltage via M12 socket