DATA PROJECTOR
VPL-ES5VPL-EX5VPL-EX50VPL-EX5UVPL-EW5REMOTE COMMANDERRM-PJ4
SERVICE MANUAL1st Edition (Revised 1)
VPL-ES5/EX5/EX50/EX5U/EW5
! WARNINGThis manual is intended for qualified service personnel only.To reduce the risk of electric shock, fire or injury, do not perform any servicing other than thatcontained in the operating instructions unless you are qualified to do so. Refer all servicing toqualified service personnel.
! WARNUNGDie Anleitung ist nur für qualifiziertes Fachpersonal bestimmt.Alle Wartungsarbeiten dürfen nur von qualifiziertem Fachpersonal ausgeführt werden. Um dieGefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind beiWartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegebenWartungsarbeiten dürfen nur von Personen ausgeführt werden, die eine spezielle Befähigungdazu besitzen.
! AVERTISSEMENTCe manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afinde réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que lesréparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres.Pour toute réparation faire appel à une personne compétente uniquement.
CAUTIONRISK OF EXPLOSION IF BATTERY IS REPLACED BY INCORRECT TYPE.DISPOSE OF USED BATTERIES ACCORDING TO THE RULE IN REGION.
1VPL-ES5/EX5/EX50/EX5U/EW5
Table of Contents
1. Service Overview
1-1. Appearance Figure .......................................................... 1-1
1-2. Board Locations .............................................................. 1-1
1-3. Disassembly .................................................................... 1-2
1-3-1. Upper Case Assembly ........................................... 1-2
1-3-2. Sub Rear Case Assembly ...................................... 1-3
1-3-3. Main Board ............................................................ 1-3
1-3-4. Power Board and Thermal Sensor Board .............. 1-4
1-3-5. Front Case Assembly and IR Sensor Board .......... 1-5
1-3-6. Fan (Exhaust) -1 .................................................... 1-5
1-3-7. Fan (Exhaust) -2 .................................................... 1-6
1-3-8. Optical Unit Assembly .......................................... 1-7
1-3-9. Lamp Power Supply .............................................. 1-8
1-3-10. Fan ......................................................................... 1-9
1-3-11. 3D GAMMA Service tool Application
Software .............................................................. 1-10
2. Electrical Adjustments
2-1. Initial Values of Adjustment Items ................................. 2-1
2-2. Memory Structure ........................................................... 2-7
3. Troubleshooting
3-1. Electric Troubleshooting ................................................ 3-1
3-2. Power Board Troubleshooting ........................................ 3-3
3-2-1. No Power ............................................................... 3-3
3-2-2. Failure of Turn on Lamp ....................................... 3-4
3-3. Optical Troubleshooting ................................................. 3-6
4. Spare Parts
4-1. Notes on Repair Parts ..................................................... 4-1
4-2. Exploded Views .............................................................. 4-2
4-3. Electrical Parts List ......................................................... 4-4
4-4. Packing Materials & Supplied Accessories .................... 4-4
4-5. Optional Fixtures ............................................................ 4-4
5. Block Diagrams
Overall (VPL-ES5) ......................................................... 5-1
Overall (VPL-EX50) ...................................................... 5-2
Overall (VPL-EX5) ........................................................ 5-3
Overall (VPL-EX5U) ...................................................... 5-4
Overall (VPL-EW5) ........................................................ 5-5
6. Diagrams
6-1. Frame Schematic Diagrams ............................................ 6-1
Frame (VPL-ES5) ........................................................... 6-1
Frame (VPL-EX50) ........................................................ 6-2
Frame (VPL-EX5/EX5U) ............................................... 6-3
Frame (VPL-EW5) ......................................................... 6-4
1-1VPL-ES5/EX5/EX50/EX5U/EW5
1-1. Appearance Figure
1-2. Board Locations
Section 1Service Overview
MainDoor detection switch
Thermal sensor
Door detection switch
IR sensor
Power
Lamp power supply
1-2 VPL-ES5/EX5/EX50/EX5U/EW5
1-3. Disassembly
1-3-1. Upper Case Assembly
!- Upper case assembly
4 Screw (+P M3 x 6)
2 Loosen screw.
3 Lamp door assembly
5 Two claws
6 Remove the filter door in the direction of the arrow C.
CB
B
Front Sideof Unit
These portions are fragile. Be very careful not to damage them.
1 Five screws (+P M3 x 6)
7 Screw (+P M3 x 6)
AB
Caution :If the spacings in the top and bottom are not equal, go to “Assembling method of optical unit assembly and Focus/Zoom adjust assembly”. (Refer to section 1-3-8. Steps 9 to 14.)
Upon completion of the upper case assembly attachment, check to see that the spacing in the top is equal to thespacing in the bottom.
Focus adjust gear knob
8 Press here strongly.
9 Remove the Upper case assembly in the direction of the arrow.
Caution :Remove the upper case assembly from this corner. When attaching the upper case assembly, attach it while aligning with the lower case assembly starting from this corner.
0 Disengage the claws at the 17 locations respectively.
Upper case assembly
Lower case assembly
Front Sideof Unit
AA
A A
A
B
B
Lower case assembly
1-3VPL-ES5/EX5/EX50/EX5U/EW5
1-3-2. Sub Rear Case Assembly
Main boardJ11
1 Speaker harness
4 Sub rear case assembly, etc.
2 Six hexagon screws
3 Two screws (+K 3 x 12)
5 Two screws (+PWH 3 x 6)
7 Sub rear case assembly
6 Speaker
VPL-EX5VPL-EX5U
Rear Sideof Unit
Rear Sideof Unit
Route the speaker harness under the MB bracket.
2 Eight hexagon screws
4 Sub rear case assembly
2 Six hexagon screws
VPL-EW5
VPL-ES5
VPL-EX50
2 Four hexagon screws
Sub rear case assembly
4 Sub rear case assembly
4 Sub rear case assembly
3 Two screws (+K 3 x 12)
3 Two screws (+K 3 x 12)
3 Two screws (+K 3 x 12)
8 One screw (+F 3 x 8)
1-3-3. Main Board
4 Two screws (+PWH 3 x 6)
3 Three screws (+PWH 3 x 6)
5 Shield
Shield
6 Main board
1 Sub rear case assembly, etc.
2 Remove the twelve connectors.
J17 J16
J26
J21
J20
J14
J23
J24 J22
J6J19
J18
Main board
(Refer to section 1-3-2, steps 1 to 4.)
J11
1-4 VPL-ES5/EX5/EX50/EX5U/EW5
1-3-4. Power Board and Thermal Sensor Board
5 Screw (+PSW M4 x 6)
6 Four tapping screws (PAN 3 x 7)
2 Tapping screw (PAN 3 x 7)
3 Clamp
4 Sheet
!= Tapping screw (PAN 3 x 7)
8 MB bracket
![ Thermal sensor board
!- Power board
9 Remove the three connectors.
Duct lamp assembly
Fuse (H.B.C.)(F601)Miniature fuse-links (F602)
CN603CN605
CN701
0 Dowel
Power board
Power board
Duct lamp assembly
7 Remove the fan in the direction of the arrow.
J1
1 Main board
(Refer to section 1-3-3, steps 2 to 6.)
Fan
Caution :When attaching the MB bracket, bind the five harnesses into the shape of “U” and attaching them to the MB bracket.
Duct lamp assembly
Be careful that the harnesses must not override on top of this port or must not be pinched by this portion.
Check to see that the seven connectors are protruding from the MB bracket.
1-5VPL-ES5/EX5/EX50/EX5U/EW5
1-3-5. Front Case Assembly and IR Sensor Board
1-3-6. Fan (Exhaust) -1
2 Four claws
6 IR sensor board
5 Tapping screw (M3 x 7)
1 Lens cap
4 Front case assemblyJ7
3 Logo
5 Screw (+P M3 x 6)
8 Screw (+PWH M3 x 6)
6 Loosen screw.
9 Lamp power supply connector
0 Door detection switch harness
7 Lamp assembly
4 Front case assembly2 MB bracket
3 Power board
(Refer to section 1-3-5, steps 1 to 3.)
(Refer to section 1-3-1, steps 2 to 4.)
1 Lamp door assembly
Caution :Because the harness has the shape of flatcross-section, do not insert the harness into the harness clamp section with excessive force. Find out the direction in which the harness can be inserted easily, and then insert the harness.
Harness
Harness clamp section
Lamp box assembly
(Refer to section 1-3-4, steps 2 to 11.)
1-6 VPL-ES5/EX5/EX50/EX5U/EW5
1-3-7. Fan (Exhaust) -2
8 Door detection switch board
6 Lamp box assembly
5 Remove the protrusion in the direction of the arrow A.4 Remove the door detection switch
harness in the direction of the arrow C.
2 Remove the fan harness in the direction of the arrow B.
1 Two tapping screws (PAN 3 x 7)
7 Tapping screw (PAN 3 x 7)
3 Fan (Exhaust) *2 80*25 170MM AD0812UB/HB
CN1
Door detection switch board
AC
Lamp box assembly
UB mark is indicated.
HB mark is indicated.
Caution :When attaching the lamp box assembly, insert the door detection switch harness into the groove of the lower case assembly.
Caution :Two exhaust fans are the two different fans having the difference characteristics. Be careful not to make mistake in choosing the desired fan by confirming the indication on the fans.
Lower case assembly
protrusion
B
1-7VPL-ES5/EX5/EX50/EX5U/EW5
1-3-8. Optical Unit Assembly
1 Lamp box assembly
4 Duct lamp assembly
Duct lamp assembly
Lamp power supplyconnector
CON thermal 145MM wire
2 Two tapping screws (PAN 3 x 7)
7 Three tapping screws (PAN 3 x 7)
5 Two tapping screws (PAN 3 x 7)
6 Focus/Zoom adjust assembly
8 Optical unit assembly
3 Tapping screw (PAN 3 x 10)
Caution :When attaching the dust lamp assembly, route that harnesses in between the duct lamp assembly and optical unit assembly.
Thermal sensor harness,Fan harness
(Refer to section 1-3-6, steps 5 to 10) and(refer to section 1-3-7, steps 1,2, 4 to 6.)
Assembling method of optical unit assembly and Focus/Zoom adjust gears assembly
!= Rotate the focus adjust gear in the counter-clockwise direction by one tooth. Then, engage these gears with the corresponding lens gears.
9 Lens: Rotate the Focus/Zoom gears in the counter-clockwise direction as far as it can be rotated.
0 Attach the Focus/Zoom Adjust assembly into the two dowels of the lower case assembly after rotating the Focus/Zoom Adjust assembly as far as it can be rotated in the direction of clockwise direction.
Two dowelsLower case assembly
!- Fix the Focus/Zoom Adjust assembly tentatively with the screw.
![ Attach the other screw while fixing the gear position.
!] Tighten the screw finally that has been tightened tentatively.
Focus adjust gear
Lens: Focus/Zoom gears
Zoom adjust gear
1-8 VPL-ES5/EX5/EX50/EX5U/EW5
1-3-9. Lamp Power Supply
6 Two tapping screws (PAN 3 x 7)
9 Lamp power supply
8 Remove the lamp power supply in the direction of the arrow E.
0 Claw
!- Door detection switch board
Caution :When re-assembling the machine, route the respective harnesses and wires at the specified locations as shown.
7 Two harnesses
Door detectionswitch board
CN1
P1
A
C
E
A
BC
B
D
D
2 Fan (Exhaust) *2 80*25 170MM AD0812UB/HB
(Refer to section 1-3-8, steps 2 to 8.)
1 Lamp box assembly 3 Duct lamp assembly
4 Focus/Zoom adjust assembly
5 Optical unit assembly
Lamp power supply
Lamp power supply
Door detection switch board
(Refer to section 1-3-6, steps 5 to 10) and(refer to section 1-3-7, steps 1 to 6.)
Route the harness Aunderneath this sheet.
Route the harness D between them.
1-9VPL-ES5/EX5/EX50/EX5U/EW5
1-3-10. Fan
0 Tapping screw (PAN 3 x 7)
!- Washer
6 Two tapping screws (PAN 3 x 7)
!] Two tapping screws (PAN 3 x 10)
![ Fan 75*75*30 145MM AB7512UB
!\ Fan 70*70*25 240MM AB07012UB
9 Prism duct
5 Harness
!= Tapping screw (PH W/FL M3 x 35NI)
Thermal sensor board
(Refer to section 1-3-6, steps 5 to 10) and(refer to section 1-3-7, steps 1,2, 4 to 6.) (Refer to section 1-3-8, steps 2 to 8.)
1 Lamp box assembly 2 Duct lamp assembly
3 Focus/Zoom adjust assembly
4 Optical unit assembly
7 Dowel
Prism duct
Prism duct
8 Dowel
1-10 VPL-ES5/EX5/EX50/EX5U/EW5
1-3-11. 3D GAMMA Service tool Application Software
Feature of 3D Gamma Quick Access :. It can read 3D gamma data from a set and save it in a file.. It can write 3D gamma data in a PC into a set.
When the optical unit is replaced, load 3D gamma data recorded on the micro floppy disk, which issupplied together with the optical unit, into a set using the application software.
File configuration :Executable : Ernie Service tool.exeReadme File : readme_j.txt (Japanese)
readme_e.txt (English)
Software Acquisition :Download the application software from the GSP website.
. VPL-ES5 set has not RS-232C terminal, use the PCBA MOTOR TEST BD E08S MI.
. Remove the rubber cap on the upper left of the rear side of the unit.
J12SetMain board CN
CN 5P
CN J85pin
Dsub9pin
(Parts No. 9-885-122-51)
RS-232C
Straightcable
PC
PCBA MOTOR TEST BD E08S MI
PCBA MOTORTEST BD E08S MI
2-1VPL-ES5/EX5/EX50/EX5U/EW5
2-1.
Init
ial V
alu
es o
f A
dju
stm
ent
Item
s
Section 2Electrical Adjustments
Set
Dyn
amic
Sta
ndar
dG
ame
Livi
ngC
inem
aD
ynam
icS
tand
ard
Gam
eLi
ving
Cin
ema
Dyn
amic
Sta
ndar
dG
ame
Livi
ngC
inem
aP
rese
nt-
atio
nP
rese
nt-
atio
nP
rese
nt-
atio
nP
rese
nt-
atio
nD
ynam
icS
tand
ard
Gam
eLi
ving
Cin
ema
Pic
ture
Mod
e
Adj
ust P
ictu
re Con
tras
t90
8090
9075
8590
8090
9075
7590
8090
9075
8590
8090
9060
85
Brig
ht60
5060
5050
5560
5060
5050
5560
5060
5050
5560
5060
5050
55
Col
or50
5068
6058
5050
5068
6058
5050
5068
6058
50
Hue
5050
5050
5050
5050
5050
5050
Sha
rpne
ss60
3050
5030
5060
3040
4030
4060
3040
4030
40
DD
EF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilmF
ilm
Gam
ma
Mod
eG
raph
ics
Gra
phic
sG
raph
ics
Gra
phic
sG
raph
ics
Gra
phic
s
Col
or T
emp
Hig
hLo
wH
igh
Low
Low
Hig
hH
igh
Low
Hig
hLo
wLo
wH
igh
Hig
hLo
wH
igh
Low
Low
Hig
hH
igh
Low
Hig
hLo
wLo
w
Vol
ume
30
Adj
ust S
igna
lD
ot P
hase
31
H S
ize
Shi
ft
Asp
ect
refe
r to
Asp
ect D
efau
lt
Sm
art A
PA
On
Aut
o In
put S
earc
hO
ff
Inpu
t-A
Sig
nal S
el.
Aut
o
Col
or S
yste
mA
uto
Pow
er S
avin
g M
ode
Off
IR R
ecei
ver
Fro
nt &
Rea
r
Pan
el K
ey L
ock
Off
Lam
p T
imer
Res
et
Sta
tus
On
Lang
uage
Eng
lish
Men
u P
ositi
onC
ente
r
Sta
rt U
p Im
age
On
Aut
o K
eyst
one
*1
V K
eyst
one
*2
Aut
o
Key
ston
e *
10 0
Imag
e F
lipO
ff
Bac
kgro
und
Blu
e
Lam
p M
ode
*1S
tand
ard
Hig
h A
ltitu
de M
ode
*1O
ff
Sec
urity
Loc
kO
ff
Key
Ent
er x
4
Dire
ct P
ower
On
Off
VID
EO
INP
UT
A (
Com
pone
nt/V
ideo
GB
R)
INP
UT
A (
Com
pute
r), I
NP
UT
B (
Com
pute
r)
PIC
TU
RE
SE
TT
ING
S V
IDE
O
INP
UT
SE
TT
ING
SE
TS
ET
TIN
G
ME
NU
SE
TT
ING
INS
TA
LLS
ET
TIN
G
*3*3
*3*3
INF
OR
MA
TIO
NA
ll in
form
atio
n is
disp
lay
only
*1: V
PL-
EX
5/E
X50
/EX
5U/E
W5
only
*2: V
PL-
ES
5 on
ly*3
: The
“P
ictu
re M
ode”
item
s in
the
“PIC
TU
RE
SE
TT
ING
” m
enu
have
thei
r re
spec
tive
initi
al v
alue
s fo
r ea
ch in
put s
igna
l (P
RE
SE
T M
EM
OR
Y N
o.).
n The
re a
re s
ome
adju
stm
ent i
tem
s th
at c
anno
t be
adju
sted
, dep
endi
ng o
n th
e in
put s
igna
l.
2-2 VPL-ES5/EX5/EX50/EX5U/EW5
No. Preset SignalSVGA(ES5) / XGA(EX5/EX50/EX5U) / WXGA(EW5)
PC Component Video GBR1 VIDEO/60 60Hz - 4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1
4:3 / Normal *1 4:3 / Normal *1
4:3 / Normal *1 4:3 / Normal *1
4:3 / Normal *1 4:3 / Normal *1
2 VIDEO/50 50Hz -3 480/60i 480/60i -4 575/50i 575/50i -
5 480/60p480/60p (progressivecomponent)
-
6 575/50p575/50p (progressivecomponent)
-
7 1080/60i 1035/60i, 1080/60i - 16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2 16:9 / Full *2
8 1080/50i 1080/50i -10 720/60p 720/60p Full111 720/50p 720/50p -21 * 640x350 VGA mode1 Full1 - -22 * VGA VESA 85Hz23 * 640x400 NEC PC98
Full1 - -24 * VGA mode 225 * VGA VESA 85Hz26 * 640x480 VGA mode 3
Full127 * Macintosh 13"28 * VGA VESA 72Hz29 * VGA VESA 75Hz (IBM M3)30 * VGA VESA 85Hz31 * 800x600 SVGA VESA 56Hz
Full1 - -32 * SVGA VESA 60Hz33 * SVGA VESA 72Hz34 * SVGA VESA 75Hz35 * SVGA VESA 85Hz36 * 832x624 Macintosh 16" Full1 - -37 * 1024x768 XGA VESA 60Hz
Full1 - -38 * XGA VESA 70Hz39 * XGA VESA 75Hz40 * XGA VESA 85Hz41 * 1152x864 SXGA VESA 70Hz
Full1 - -42 SXGA VESA 75Hz43 SXGA VESA 85Hz44 * 1152x900 SUN LO Full1 - -45 * 1280x960 SXGA VESA 60Hz Full1 - -46 SXGA VESA 75Hz47 *
*
1280x1024 SXGA VESA 60HzFull1 - -48 SXGA VESA 75Hz
49 SXGA VESA 85Hz50 1400x1050 SXGA+ 60Hz Full1 - -55 1280x768 WXGA 60Hz Full1 - -56 1280x720p WXGA 60Hz Full160 1360x768 1360x768/60 Full1 - -61 1440x900 1440x900/60 Full1 - -63 1280x800 1280x800/60 Full1 - -
*1: VPL-EW5 : Normal*2: VPL-EW5 : Full
2-3VPL-ES5/EX5/EX50/EX5U/EW5
ColorPage Item Name R G B
P1-1CXD9809
(ES5)
CXD3540(EX5/EX50/EX5U/EW5)
page1
TGHST Phase Hi
TGHST Phase LoSHSH1TGHST PositionDEHPF OnDEHPF AACDEHPF TAPDEUSC On3D GammaSubCont3D GammaSubBrtDELUT SWDEUF SWFull Black/White SW
PC Hi Gain-RPC Hi Gain-GPC Hi Gain-BPC Hi Bias-RPC Hi Bias-GPC Hi Bias-BPC Lo Gain-RPC Lo Gain-GPC Lo Gain-BPC Lo Bias-RPC Lo Bias-GPC Lo Bias-B
Video Hi Gain-RVideo Hi Gain-GVideo Hi Gain-BPC Mid Bias-RVideo Hi Bias-GVideo Hi Bias-BVideo Lo Gain-RVideo Lo Gain-GVideo Lo Gain-BVideo Lo Bias-RVideo Lo Bias-GVideo Lo Bias-B
P1-2CXD9809
(ES5)
CXD3540(EX5/EX50/EX5U/EW5)
page2
P1-3CXD9809
(ES5)
CXD3540(EX5/EX50/EX5U/EW5)
page3
0
1093812ONON3
OFF0
150OFF ON
ON
128128128
12870
100
12880
120
12870
100
512512512
000
512280400
000
512320480
000
512280400
000
SetES5 EX5/EX50/EX5U EW5
2-4 VPL-ES5/EX5/EX50/EX5U/EW5
ColorPage Item Name
SetR G B
PC Mid Gain-RPC Mid Gain-GPC Mid Gain-BPC Mid Bias-RPC Mid Bias-GPC Mid Bias-BVideo Mid Gain-RVideo Mid Gain-GVideo Mid Gain-BVideo Mid Bias-RVideo Mid Bias-GVideo Mid Bias-B
P2Fan Control
Temperature 1
Temperature 2Temperature 3 N/A
N/A
FanSpeed 1FanSpeed 2FanSpeed 3FanSpeed 4ManualFanSpeed OFFBurn-In Cycle 0Burn-In Cycle On min.Burn-In Cycle Off min.
21030
Burn-In Hour 50Burn-In active OFF
Gain-RGain-GGain-BSigCen-RSigCen-GSigCen-BSidA-RSidA-GSidA-BSidB-RSidB-GSidB-B
P1-4CXD980
(ES5)
CXD3540(EX5/EX50/EX5U/EW5)
page4
P3-1CXA7006
(ES5)
CXA7009(EX5/EX50/EX5U/EW5)
page1
12890
115
12875
105
ES5 EX5/EX50/EX5U EW5
512360460
000
512300420
000
154154154161161161222222858585
194194194474747
181818
156156156
211211211484848
152152152
Display only
Display onlyDisplay onlyDisplay onlyDisplay only
Displayonly
2-5VPL-ES5/EX5/EX50/EX5U/EW5
ColorPage Item Name
SetRES5 EX5/EX50/EX5U EW5 G B
Bias-R NormalBias-G NormalBias-B NormalBias-R FlipBias-G FlipBias-B FlipVcom-R NormalVcom-G NormalVcom-B NormalVcom-R FlipVcom-G FlipVcom-B Flip
P4ADC Calibration
RGB CalibrateYUV CalibrateRGB Offset 164 222 164RGB Gain 93 105 93YUV Offset 164 222 164YUV Gain 93 105 93R Offset 164G Offset 222B Offset 164R Gain 93G Gain 105B Gain 93
P5
Power Saving Time 10System Protect ONData ResetHard Reset *ROM VersionLamp TimerOperation TimerPrev. Lamp TimerSOG Threshold 9
P6Error Count
112112112112112112888888888888
000000
838383838383
99100999910099
P3-2CXA7006
(ES5)
CXA7009(EX5/EX50/EX5U/EW5)
page2
Display onlyNot use
Display onlyDisplay onlyDisplay only
All value is display only
* : Hard reset deletes the adjusted data and restores the default data.
2-6 VPL-ES5/EX5/EX50/EX5U/EW5
Page Item Name
P7
KeystoneAdjustment
average time
Current Y Axis
Current Tout counts
Save T1 dataT1:Axis1:Save T2 dataT2:Axis2:set manual 'b' left key xabCalculate sensitivitysensitivity
current g
11
11
100011
1
SetES5 EX5/EX50/EX5U EW5
Displayonly
DisplayonlyDisplayonly
Displayonly
2-7VPL-ES5/EX5/EX50/EX5U/EW5
2-2. Memory StructureSet memory Set memory Set memory
No.01 No.01 Status memoryNo.02 No.02No.03 No.03No.04 No.04No.05 No.05
--- ---No.50 No.50No.55 No.55No.56 No.56No.60 No.60No.61 No.61No.63 No.63
Dynamic Dynamic Picture memory
Standard StandardGame GameLiving LivingCinema CinemaPresentation PresentationDynamic DynamicStandard StandardGame GameLiving LivingCinema CinemaPresentation PresentationDynamic DynamicStandard StandardGame GameLiving LivingCinema CinemaPresentation PresentationDynamic DynamicStandard StandardGame GameLiving LivingCinema CinemaPresentation PresentationDynamic DynamicStandard StandardGame GameLiving LivingCinema CinemaPresentation Presentation
DynamicStandardGameLivingCinemaPresentationDynamicStandardGameLivingCinemaPresentation
High High W/B memoryMid MidLow LowHigh HighMid MidLow Low
No.1 No.1 Aspect memoryNo.2 No.2
No.03 No.03No.04 No.04No.05 No.05
--- ---No.50 No.50No.55 No.55No.56 No.56No.60 No.60No.61 No.61No.63 No.63No.21 No.21No.22 No.22No.23 No.23
--- ---No.50 No.50No.55 No.55No.56 No.56No.60 No.60No.61 No.61No.63 No.63
Smart APA(Computer only)
Smart APA(Computer only)
Common Memory
Volume VolumeAuto Input Search Auto Input SearchInput-A Signal Sel. Input-A Signal Sel.Color System(Video/S-Video Only)
Color System(Video/S-Video Only)
Power Saving Power SavingIR Receiver IR ReceiverPanel Key Lock Panel Key LockStatus StatusLanguage LanguageMenu Position Menu PositionStart Up Image Start Up ImageAuto Keystone *2 Auto Keystone *2Keystone KeystoneImage Flip Image FlipBackground BackgroundLamp Mode Lamp ModeHigh Altitude High AltitudeSecurity Lock Security LockDirect Power On Direct Power On
CPU RAM
Aspct memory
Video, S-Video
Input-A
Input-B
Video, S-Video
Input-A
Input-B
Aspct memory
Video/Svideo
Input-A/Input-B/Component
Input-A
Input-B
Video
S-Video
Input-A
Input-B
statusmemory
statusmemory
Component
Picturememory
picturememory
Component
Video
S-Video
Computer
Other thanComputer
Computer
Other thanComputer
W/Bmemory
W/B memory
FLASH ROM EEP ROM
CommonMemory
CommonMemory
DynamicStandardGameLivingCinemaPresentation
HDMI (video type) *1
DynamicStandardGameLivingCinemaPresentation
HDMI (DVI type) *1
HDMI (video type) *1
HDMI (DVI type) *1
*2 : VPL-EX5/EX50/EX5U/EW5 only
*1 : VPL-EW5 only
2-8 VPL-ES5/EX5/EX50/EX5U/EW5
Memory structure of this model consists of the followings.1 Set memory2 Status memory3 Picture memory4 Chroma memory5 W/B memory6 Channel memory
* The gamma memory is realized by giving offset to the Contrast and Brightness output values to thedevices in the gamma mode function.
Flow of data is described briefly. When the power plug is connected to the wall outlet for the first time(Standby state), all data that are stored in the internal ROM are written in the NVM (non-volatile memo-ry). When the POWER is turned ON, all the status memory data and other memory data that are requiredfor the present picture are selected from each memory block and expanded in the internal RAM.When any adjustment is performed at this moment, the adjustment data (user mode items) are written inthe NVM (Service/Special Service) automatically triggered by the memory operation.
The adjustment items (W/B, Device Adjust) that can be adjusted in the Service Mode or in the SpecialService Mode, are memorized in the NVM at the time when the user performs adjustment and performsthe memory operation. Note that the factory adjustment data will be lost at this moment.
3-1VPL-ES5/EX5/EX50/EX5U/EW5
3-1. Electric Troubleshooting
Section 3Troubleshooting
1
No
Yes
No
No
Yes
Yes
No
Yes
No
Yes
Connect the Power
System Standby?
Power projectorLamp ON ?
System shut-downAnd cooling
No Picture ?
Picture qualityNo good ?
1. Check the LED Message and find error.2. Check lamp door, dust door.3. Check the power board out voltage 5V.4. Change main board.
1. check the Ballast power and controlsignal wire.
2. Check lamp door status.3. Check lamp status.
1. The picture is full-white pattern; pleasecheck the LCD panel connector. (only ES5)
2. The picture is full-black pattern; please checkthe LCD panel connector. (only EX5/EX50/EX5U/EW5) please check the LCD driver on the main board.
3. Check the system status: Is system inburn-in mode?
1. Check the LED message and find error.2. Check the Fan status or Thermal sensor
status.3. Check the lamp door or dust door.
1. The picture a little green, blue, red, please check the LCD panel connector.
2. The picture has dust, please check thelens.
3. The picture flicker, please alignmentagain.
3-2 VPL-ES5/EX5/EX50/EX5U/EW5
OSD flicker ?
Color temp wrong ?
Picture has Vertical bar ?
IR remote control No good ?
Audio function isNo good ?
Please alignment V-com again.
Please alignment color temperature again.
Check the vertical bar color and find theLCD panel connector. Then check the pinof connector.
1. Please check the OSD setting2. Check the front IR board.
1. Check the OSD setting.2. Check the speak wire.
1
No
Yes
No
Yes
No
Yes
No
Yes
Yes
3-3VPL-ES5/EX5/EX50/EX5U/EW5
3-2. Power Board Troubleshooting
3-2-1. No Power
Check LED circuit ofmain board.
No Power
No
Yes
F601Open?
Yes Q601 (D-S) Short ?
No
No
Yes
No
Output5V DCexists ?
Voltageoutputs shut
down and builtrepeatly ?
Check if CN701 inserted properly.
Check if miss to solder any SMD type of components.
Yes
Replace Q601 and F601with new ones, and thenput power board into set.If Q601 damages again,check if other parts areshorted.
Check if 15.25V or 12Vexist. If any voltage iswrong, replace IC701 orT602 with new ones.
Check if D602 or IC602 isbroken.if yes,replace it with nowone.
Check CN701 and findout if some points are shorted to gound.
3-4 VPL-ES5/EX5/EX50/EX5U/EW5
3-2-2. Failure of Turn on Lamp
Failure of turn on ballast.
No
YesCheck if the inputvoltage of ballast is
380V DCB
A LampBroken ?
Yes
No
ControlPin (SCI) is
normal ?
Yes
Replace ballast with new one.
Check main board.
Replace lamp with new one.
No
3-5VPL-ES5/EX5/EX50/EX5U/EW5
B
A
No
Q602 worksnormally ?
Check ZD602, R655 and R656.
Check mian board.
No
Yes
F602 Open ?Replace F602 with new one.
Check Q701, IC604,IC605, Q604, Q603,Q653 or ZD603. And then replace broken parts.
Check if 18V exists at c-terminal
of Q603.
Yes
Yes
Check if thereis PFC_On/Off
signal.
Yes
No
No
3-6 VPL-ES5/EX5/EX50/EX5U/EW5
3-3. Optical Troubleshooting
BrightnessNo good ?
Flicker ?
ColorNo good ?
No Color Uniformity ?
No Focus ?
1. Check the EE setting (ADC calibration) / Follow up EE alignment procedure.2. Check the Lamp assembly.
1. Check the R,G,B VCOM.
1. Check the R,G,B Gain.2. Check the Panel cable connector.
1. Check uniformity R,G,B value.
1. Check the Projection lens at datum surface.
Connect the Power
Yes
No
Yes
No
No
Yes
No
Yes
No
Yes
Dust ?
Black levelNo good ?
1. Cleaning the Lens array (front of lamp).2. Cleaning the R,G,B Panel.
1. Check the FPC cable connecting.
No
Yes
Yes
4-1VPL-ES5/EX5/EX50/EX5U/EW5
4-1. Notes on Repair Parts
1. Safety Related Components WarningwComponents marked ! are critical to safe operation.Therefore, specified parts should be used in the case ofreplacement.
[WARNHINWEIS][WARNHINWEIS][WARNHINWEIS][WARNHINWEIS][WARNHINWEIS]Les composants identifiés par la marque ! sontcritiques pour la sécurité.Ne les remplacer que par une pièce portant le numérospécifié.
2. Standardization of PartsSome repair parts supplied by Sony differ from thoseused for the unit. These are because of parts common-ality and improvement.Parts List has the present standardized repair parts.
3. Stock of PartsParts marked with “o” at SP (Supply Code) column ofthe Spare Parts list may not be stocked. Therefore, thedelivery date will be delayed.Items with no part number and no description are notstocked because they are seldom required for routineservice.
4. Units for Capacitors, Inductors and ResistorsThe following units are assumed in Schematic Dia-grams, Electrical Parts List and Exploded Viewsunless otherwise specified.
Capacitors : μFInductors : μHResistors : Ω
5. Note for Electrical keyThe components identified by mark contain confi-dential information.Strictly follow the instructions whenever the compo-nents are repaired and/or replaced.
Section 4Spare Parts
4-2 VPL-ES5/EX5/EX50/EX5U/EW5
Overall
4-2. Exploded Views
B
B
A
A
42
35
43
53
VPL-EW5
VPL-EX5VPL-EX5U
VPL-ES5
VPL-EX50
316
44
3
31146
46
15
42
35
21
51
40
3
3
47
46
28
3
12
36
29
41
32
23
24
34
25
18
3
1
19
3
43
42
35
43
42
35
52
43
2
14
13
38
27
17
3
33
26
45
45
39
3
37
3
203
31
22
4-3VPL-ES5/EX5/EX50/EX5U/EW5
Overall
No. Part No. SP Description
1 ! 1-576-233-51 s FUSE (H.B.C.) (F601) 2 ! 1-576-973-11 s MINIATURE FUSE-LINKS (F602) 3 2-681-550-01 s SCREW, TAP PAN M3*7L11 9-885-118-05 s WIRE 2P_CON+THERMAL 145MM E08X12 ! 9-885-118-06 s FAN*2 80*25 170MM AD0812UB/HB
13 ! 9-885-118-07 s FAN 75*75*30 145MM AB7512UB14 ! 9-885-118-08 s FAN 70*70*25 240MM AB7012UB15 ! 9-885-118-09 s FAN 60*60*25 183MM AB0612MB16 9-885-118-10 s PCBA MAIN BD 6L E08X MI (VPL-EX50)16 9-885-118-11 s PCBA MAIN BD 6L E08XJR MI (VPL-EX5)
16 9-885-118-12 s PCBA MAIN BD 6L E08S MI (VPL-ES5)16 9-885-118-13 s PCBA MAIN BD 6L E08W MI (VPL-EW5)16 9-885-122-39 s PCBA MAIN BD 6L E08XU MI (VPL-EX5U)17 9-885-118-14 s PCBA IR BD E08X MI18 1-789-544-11 s PCBA THERMAL SENSOR BD MI
19 9-885-118-16 s PCBA POWER BD 2L E08W MI20 9-885-118-17 s PCBA SWITCH BD E08X MI21 9-885-118-18 s SPK 2W8OHM 130MM W4028CP-13022 3-094-309-01 s MYLAR BRIGHTERA E08 (EXCEPT VPL-ES5)23 9-885-118-22 s DOOR FILTER PC E08X
24 9-885-118-23 s MESH FILTER E08X25 9-885-118-24 s ASSY ADJ FOOT E08X26 9-885-118-26 s RUBBER FRONT FOOT E08X27 9-885-118-27 s NUT HEX+WASHER M3*2.3H NI28 ! 9-885-118-28 s MYLAR BALLAST PC E08X
29 9-885-118-29 s CAP LENS PC E08X31 9-885-118-31 s ASSY, UPPER CASE E08X (EXCEPT VPL-EX5U)31 9-885-121-00 s ASSY UPPER CASE E08XU (VPL-EX5U)32 9-885-118-32 s ASSY, LAMP DOOR E08X33 9-885-118-33 s ASSY LAMP BOX E08X
34 9-885-118-34 s ASSY LOWER CASE E08X35 9-885-118-35 s ASSY REAR CASE E08X (VPL-EX50)35 9-885-118-36 s ASSY REAR CASE E08XJR (VPL-EX5, VPL-EX5U)35 9-885-118-37 s ASSY REAR CASE E08S (VPL-ES5)35 9-885-118-38 s ASSY REAR CASE E08W (VPL-EW5)
36 9-885-118-39 s ASSY FRONT CASE E08X37 9-885-118-40 s ASSY LAMP NOZZLE E08X38 9-885-118-41 s ASSY ADJUST GEAR E08 E08X39 9-885-118-42 s SCREW TAP W/FLA M3x10L PT ZN40 9-885-118-43 s SCREW TAP W/FLA M3x35 NI D-PT
41 9-885-118-44 s LOGO XGA PC E08X SONY (VPL-EX50)41 9-885-118-45 s LOGO JR PC E08XJR SONY (VPL-EX5)41 9-885-118-46 s LOGO SVGA PC E08S SONY (VPL-ES5)41 9-885-118-47 s LOGO WXGA PC E08W SONY (VPL-EW5)41 9-885-120-99 s LOGO PC E08XU SONY (VPL-EX5U)
42 2-681-552-02 s SCRW MACH HEX #4-40*443 7-682-250-09 s SCRW +K 3X1244 2-580-599-01 s SCRW +PSW M4X645 3-918-696-11 s SCRW (M3X6 LOCK ACE)46 7-682-903-11 s SCRW +PWH 3X6
47 7-682-954-01 s SCRW +PSW M3X2551 This part is not supplied as the repair part. If this part is broken or lost, the part reference No. 39 can be used.52 This part is not supplied as the repair part. If this part is broken or lost, the part reference No. 46 can be used.53 4-654-811-21 s SCRW +F M3X8 EG (VPL-EW5)
4-4 VPL-ES5/EX5/EX50/EX5U/EW5
4-3. Electrical Parts List
Ref. No. or Q’ty Part No. SP Description
1pc ! 1-576-233-51 s FUSE (H.B.C) (F601) 1pc ! 1-576-973-11 s MINITURE FUSE-LINKS (F602)
4-4. Packing Materials & SuppliedAccessories
--------------------SUPPLIED ACCESSORIES-------------------- Ref. No. or Q’ty Part No. SP Description
1pc 1-479-775-12 s CARD COMMANDER 1pc 1-832-428-11 s CABLE SINGAL VGA 1pc 9-885-118-30 s BAG CARRY E08X SONY 1pc 3-293-835-03 s CD MANUAL WW E08 E08XJR (EXCEPT CH/VPL-EX5U) 1pc 3-293-836-02 s MANUAL QUICK REF WW E08 E08XJR (EXCEPT CH/VPL-EX5U) (JAPANESE, ENGLISH, FRENCH, SPANISH, GERMAN, ITALIAN, SIMPLIFIED CHINESE)
1pc 3-293-838-71 s MANUAL INSTRUCTIONS (CH) 1pc 3-870-419-01 s MANUAL INSTRUCTIONS (E08XU) (VPL-EX5U) 1pc 3-877-599-11 s MANUAL QUICK REF (E08XU) (VPL-EX5U) 1pc ! 1-783-795-64 s CORD SET, POWER (J) 1pc ! 1-833-570-11 s POWER-SUPPLY CORD (CH)
4-5. Optional Fixtures
Ref. No. or Q’ty Part No. SP Description
1pc 9-885-122-51 s PCBA MOTOR TEST BD E08S MI
5-1VPL-ES5/EX5/EX50/EX5U/EW5 5-1
Overall (VPL-ES5)Overall (VPL-ES5)
Section 5Block Diagrams
GPSIG
HCKx_R
DCK1_B
DCK1x_R
DCK1_B
HCK_R
HCK
LCDPCG
LCDENB
VST
VD
DCK1x_G
HCKx_R
HST
HCKx
VCK
DCK2_G
HCKx
CLK_B
FRP
DCK1x_G
HST
PRG
DCK1_R
CLK_G
RPSIG
DCK2x_R
VD
DCK1_G
DCK1_R
RGT
HCKx
GSIG[6:1]
DWN
HCK_G
VCK
HCK_R
HCKx_G
HCK_B
DCK2x_B
LCDVCK
LCDRGTx
PCG
HCK_G
ENB
DCK2x_B
DCK2_G
DWN
HCK
ENB
FRPPRG
DCK1x_R
PCG
LCDVST
RSIG[6:1]
VCK
HCKx_B
PCG
LCDRGT
HCK
BSIG[6:1]
VD
DCK2_B
PRG
DCK2x_G
VST
DCK2x_RDCK2_R
LCDHST
BPSIG
RGTx
HST
LCDR[11:0]
DCK1_G
DCK2_R
DWN
RGT
VCK
PRG
DCK1x_B
GVCOM
CLK_R
HST
HCK_B
FRP
DWN
HCKx_G
HCKx_B
BVCOM
LCDG[11: 0]
RVCOM
ENBRGT
DCK2_B
VD
FRP
RGTx
DCK[6:1]
LCDDWN
LCDB[11: 0]
ENB
PCG
DCK2x_G
DCK1x_B
VST
VST
SDA
SCL
WP
DR[9:0]
DG[9:0]
DB[9:0]
DCLKDHSDVS
SDATA
SEN
SDATA
SDATASCLK
SEN
SCLK
SEN
SCLK
SDATAiSCLKiSENi
PC-RIN2PC-GIN2PC-BIN2
HSYNC2VSYNC2
R_OUTG_OUTB_OUT
HSYNCOVSYNCO
LUMA
CHROMA
CVBS
PC-RINPC-GINPC-BIN
HSYNCVSYNC
AUDIO_O_AUDIO_O
AUDIO_MUT
AUDIO_VOL1
AUDIO_VOL2
TXD
RXD
AUDIO_M
AUDIO_O+
I2C_SWFAN_SW
FG1
FG2
Fan3FG3
Fan4FG4
Fan5FG5
Fan2SDA
IRR5
IRF5
I R R
I R F
SCL
LED[4:1]
P15VPP12VP5V
PWR_fail
POWER_ON
LCD_SCLLCD_SDA
Dust_SW
RO
MO
En
RO
MW
En
A[0
:21]
D[0
:15
]
LampLITLampENEco_mode
Door_SW
P15VPP12VP5V
P15VP
P5V
P15V
P5VC
P5V
P5VP1P8V
P2P5V
P3P3V
P33V
P5VCV33
P2P5V
P135V P15V
RLCD
Generator RLCD
BLCD
BLCD
Driver
LCDTiming
Generator
G LCD
GLCD
Driver
VideoProcessor
&Controller
ResetIC
EEPROM
Speaker
Fan ControlEEPROM
IR Receiver
IR Receiver
S-Video
Video
INPUTA
MonitorOutput
Audio
Audio out
RS-232
ThermalSensor 1
ThermalSensor 2
Analog RGBInput/Output
32.768 KHz
LEDDriver
KeypadInput
27 MHz
PowerFail DET
Dust SWDoor SW
Flashmemory
ResetIC
PowerControl
PowerSwitchBallast
Fan 1
Fan 2
Fan 3
Fan 4
AudioInput/Output
&volumecontrol
+2.5VREG
+3.3VREG
+3.3VREG
+1.8VREG
+3.3VREG
+1.8VREG
+3.3VREG
U33
AT24C32CN
U48
AT24C256N
VPL-ES5
5-2 VPL-ES5/EX5/EX50/EX5U/EW55-2
Overall (VPL-EX50)Overall (VPL-EX50)
VPL-EX50
GPSIG
HCK2_R
B_DCK1
R_DCK2
B_DCK1
HCK1_R
HCK
LCDPCG
LCDENB
VST
VD
HCK2_R
HST
H C K x
VCK
H C K x
CLK_B
FRP
G_DCK2
HST
PRG
R_DCK1
CLK_G
RPSIG
R_DCK4
VD
G_DCK1
R_DCK1
SCAN
H C K x
GSIG[12:1]
DWN
HCK1_G
VCK
HCK1_R
HCK2_G
HCK1_B
B_DCK4
LCDVCK
LCDXSCAN
PCG
HCK1_G
ENB
B_DCK4
G_DCK3
DWN
HCK
ENB
FRPPRG
R_DCK2
PCG
LCDVST
RSIG[12:1]
VCK
HCK2_B
PCG
LCDSCAN
HCK
BSIG[12:1]
VD
B_DCK3
PRG
G_DCK4
VST
R_DCK4R_DCK3
LCDHST
BPSIG
XSCAN
HST
LCDR1[11:0]
G_DCK1
R_DCK3
DWN
SCAN
VCK
PRG
B_DCK2
GVCOM
CLK_R
HST
HCK1_B
FRP
DWN
HCK2_G
HCK2_B
BVCOM
LCDG1[11:0]
RVCOM
ENBSCAN
B_DCK3
VD
FRP
XSCAN
DCK[4:1]_R(G,B)
LCDDWN
ENB
PCG
B_DCK2
VST
VST
DR[9:0]
DG[9:0]
DB[9:0]
DCLKDHSDVS
SCL_7009
SDA_7009
SDA_7009SCL_7009
SDA_7009
SDA_7009iSCL_7009i
PC-RIN1PC-GIN1PC-BIN1
HSYNC1VSYNC1
PC-RIN2PC-GIN2PC-BIN2
HSYNC2VSYNC2
R_OUTG_OUTB_OUT
HSYNCOVSYNCO
LUMA
CHROMA
CVBS
PC-RINPC-GINPC-BIN
H S Y N CVSYNC
AUDIO_M
AUDIO_O-AUDIO_O
AUDIO_MUT
AUDIO_VOL1
AUDIO_VOL2
TXD
RXD
AUDIO_S
TX.DL
RX.DL
AUDIO_O+
FAN_SW
Fan4FG4
Fan5FG5
AUDIO_SW
IRR5
IRF5
IRR
I R F
SCL
LED[4:1]
P15VPP12VP5V
PWR_fail
POWER_ON
Dust_SW
RO
MO
En
RO
MW
En
A[0
:21
]
D[0
:15
]
LampLITEco_mode
Door_SW
FG2Fan2
FG3
Fan1FG1
AUDIO_PWR
PG_XCLR_OUTPG_PLLSTB_OUT
SCL_7009
PVCC_POWER_ON
G_DCK2
G_DCK3G_DCK4
LCDB1[11:0]LCDB2[11:0]
LCDG2[11:0]
LCDR2[11:0]
LampENLamp_SyncEN
SDA
SCL_DSDSDA_DSD
P15VPP12VP5V
P5VP5VC
P5VP5VP1P8V
P2P5V
P3P3V
P33V
P5VC3.3V
P15VPP15V
2.5V
1.8V
VST
RLCD
Driver
BLCD
LCDTiming
Generator
GLCD
GLCD
Driver
VideoProcessor
&Controller
EEPROM
Speaker
RS232Driver
Receiver
Fan Control EEPROM
IR Receiver
IR Receiver
S-Video
Video
INPUT A
INPUT B
MonitorOutput
Audio
Audio A/B
Audio out
RS-232RemoteControl
ThermalSensor 2
Analog RGBInput/Output
LEDDriver
KeypadInput
27 MHz
PowerFail DET
Dust SWDoor SW
Flashmemory
ResetIC
PowerControl
PowerSwitchBallast
Fan 5
Fan 4
AudioInput/Output
&volumecontrol
+2.5VREG
+3.3VREG
+3.3VREG
+1.8VREG
+3.3VREG
+1.8VREG
Fan 3
Fan 1
Fan 2
+2.5VREG
LampControl
KeystoneSensor
32.768 KH
z
BLCD
Driver
RLCD
U33
AT24C32CN
AT24C256N
U20
5-3VPL-ES5/EX5/EX50/EX5U/EW5 5-3
Overall (VPL-EX5)Overall (VPL-EX5)
VPL-EX5
GPSIG
HCK2_R
B_DCK1
R_DCK2
B_DCK1
HCK1_R
HCK
LCDPCG
LCDENB
VST
VD
HCK2_R
HST
H C K x
VCK
H C K x
CLK_B
FRP
G_DCK2
HST
PRG
R_DCK1
CLK_G
RPSIG
R_DCK4
VD
G_DCK1
R_DCK1
SCAN
H C K x
GSIG[12:1]
DWN
HCK1_G
VCK
HCK1_R
HCK2_G
HCK1_B
B_DCK4
LCDVCK
LCDXSCAN
PCG
HCK1_G
ENB
B_DCK4
G_DCK3
DWN
HCK
ENB
FRPPRG
R_DCK2
PCG
LCDVST
RSIG[12:1]
VCK
HCK2_B
PCG
LCDSCAN
HCK
BSIG[12:1]
VD
B_DCK3
PRG
G_DCK4
VST
R_DCK4R_DCK3
LCDHST
BPSIG
XSCAN
HST
LCDR1[11:0]
G_DCK1
R_DCK3
DWN
SCAN
VCK
PRG
B_DCK2
GVCOM
CLK_R
HST
HCK1_B
FRP
DWN
HCK2_G
HCK2_B
BVCOM
LCDG1[11:0]
RVCOM
ENBSCAN
B_DCK3
VD
FRP
XSCAN
DCK[4:1]_R(G,B)
LCDDWN
ENB
PCG
B_DCK2
VST
VST
DR[9:0]
DG[9:0]
DB[9:0]
DCLKDHSDVS
SCL_7009
SDA_7009
SDA_7009SCL_7009
SDA_7009
SDA_7009iSCL_7009i
PC-RIN2PC-GIN2PC-BIN2
HSYNC2VSYNC2
R_OUTG_OUTB_OUT
HSYNCOVSYNCO
LUMA
CHROMA
CVBS
PC-RINPC-GINPC-BIN
H S Y N CVSYNC
AUDIO_M
AUDIO_O-AUDIO_O
AUDIO_MUT
AUDIO_VOL1
AUDIO_VOL2
TXD
RXD
TX.DL
RX.DL
AUDIO_O+
FAN_SW
Fan4FG4
Fan5FG5
AUDIO_SW
IRR5
IRF5
IRR
I R F
SCL
LED[4:1]
P15VPP12VP5V
PWR_fail
POWER_ON
Dust_SW
RO
MO
En
RO
MW
En
A[0
:21
]
D[0
:15
]
LampLITEco_mode
Door_SW
FG2Fan2
FG3
Fan1FG1
AUDIO_PWR
PG_XCLR_OUTPG_PLLSTB_OUT
SCL_7009
PVCC_POWER_ON
G_DCK2
G_DCK3G_DCK4
LCDB1[11:0]LCDB2[11:0]
LCDG2[11:0]
LCDR2[11:0]
LampENLamp_SyncEN
SDA
SCL_DSDSDA_DSD
P15VPP12VP5V
P5VP5VC
P5VP5VP1P8V
P2P5V
P3P3V
P33V
P5VC3.3V
P15VPP15V
2.5V
1.8V
VST
EEPROM
Speaker
EEPROM
S-Video
Video
INPUT A
MonitorOutput
AudioInput
Audio out
27 MHz
32.768 KH
z
RLCD
Driver
BLCD
LCDTiming
Generator
GLCD
GLCD
Driver
VideoProcessor
&Controller
RS232Driver
Receiver
Fan Control
Analog RGBInput/Output
AudioInput/Output
&volumecontrol
BLCD
Driver
RLCD
LEDDriver
KeypadInput
PowerFail DET
Dust SWDoor SW
Flashmemory
ResetIC
PowerControl
PowerSwitchBallast
LampControl
KeystoneSensor
IR Receiver
IR Receiver
+2.5VREG
+3.3VREG
+3.3VREG
+1.8VREG
+3.3VREG
+1.8VREG
+2.5VREG
RS-232RemoteControl
Fan 5
Fan 4
Fan 3
Fan 1
Fan 2
ThermalSensor 2
U33
AT24C32CN
AT24C256N
U20
5-4 VPL-ES5/EX5/EX50/EX5U/EW55-4
Overall (VPL-EX5U)Overall (VPL-EX5U)
VPL-EX5U
GPSIG
HCK2_R
B_DCK1
R_DCK2
B_DCK1
HCK1_R
HCK
LCDPCG
LCDENB
VST
VD
HCK2_R
HST
HCKx
VCK
HCKx
CLK_B
FRP
G_DCK2
HST
PRG
R_DCK1
CLK_G
RPSIG
R_DCK4
VD
G_DCK1
R_DCK1
SCAN
HCKx
GSIG[12: 1]
DWN
HCK1_G
VCK
HCK1_R
HCK2_G
HCK1_B
B_DCK4
LCDVCK
LCDXSCAN
PCG
HCK1_G
ENB
B_DCK4
G_DCK3
DWN
HCK
ENB
FRPPRG
R_DCK2
PCG
LCDVST
RSIG[12: 1]
VCK
HCK2_B
PCG
LCDSCAN
HCK
BSIG[12: 1]
VD
B_DCK3
PRG
G_DCK4
VST
R_DCK4R_DCK3
LCDHST
BPSIG
XSCAN
HST
LCDR1[11:0]
G_DCK1
R_DCK3
DWN
SCAN
VCK
PRG
B_DCK2
GVCOM
CLK_R
HST
HCK1_B
FRP
DWN
HCK2_G
HCK2_B
BVCOM
LCDG1[11: 0]
RVCOM
ENBSCAN
B_DCK3
VD
FRP
XSCAN
DCK[4:1]_R(G,B)
LCDDWN
ENB
PCG
B_DCK2
VST
VST
DR[9:0]
DG[9:0]
DB[9:0]
DCLKDHSDVS
SCL_7009
SDA_7009
SDA_7009SCL_7009
SDA_7009
SDA_7009iSCL_7009i
PC-RIN2PC-GIN2PC-BIN2
HSYNC2VSYNC2
R_OUTG_OUTB_OUT
HSYNCOVSYNCO
LUMA
CHROMA
CVBS
PC-RINPC-GINPC-BIN
HSYNCVSYNC
AUDIO_M
AUDIO_O-AUDIO_O
AUDIO_MUT
AUDIO_VOL1
AUDIO_VOL2
TXD
RXD
TX.DL
RX.DL
AUDIO_O+
FAN_SW
Fan4FG4
Fan5FG5
AUDIO_SW
IRR5
IRF5
IRR
IRF
SCL
LED[4:1]
P15VPP12VP5V
PWR_f ail
POWER_ON
Dust_SW
RO
MO
En
RO
MW
En
A[0
:21]
D[0
:15]
LampLITEco_mode
Door_SW
FG2Fan2
FG3
Fan1FG1
AUDIO_PWR
PG_XCLR_OUTPG_PLLSTB_OUT
SCL_7009
PVCC_POWER_ ON
G_DCK2
G_DCK3G_DCK4
LCDB1[11: 0]LCDB2[11: 0]
LCDG2[11: 0]
LCDR2[11:0]
LampENLamp_Sync EN
SDA
SCL_DSDSDA_DSD
P15VPP12VP5V
P5VP5VC
P5VP5VP1P8V
P2P5V
P3P3V
P33V
P5VC3.3V
P15VPP15V
2.5V
1.8V
VST
R
LCD Driver R
LCD
B LCD
B
LCD Driver
LCD Timing
Generator
G LCD
G
LCD Driver
VideoProcessor
&Controller
EEPROM
Speaker
RS232 DriverReceiver
Fan ControlEEPROM
IR Receiver
IR Receiver
S-Video
Video
INPUT A
MonitorOutput
Audio Input
Audio out
RS-232 RemoteControl
ThermalSensor 2
Analog RGBInput/Output
LEDDriver
27 MHz
PowerFail DET
Dust SWDoor SW
Flash memory
Reset IC
PowerControl
PowerSwitchBallast
Fan 5
Fan 4
AudioInput/Output
& volume control
+2.5V REG
+3.3V REG
+3.3V REG
+1.8V REG
+3.3V REG
+1.8V REG
Fan 3
Fan 1
Fan 2
+2.5V REG
LampControl
KeystoneSensor
32.768 KH
z
5-5VPL-ES5/EX5/EX50/EX5U/EW5 5-5
Overall (VPL-EW5)Overall (VPL-EW5)
VPL-EW5
GPSIG
HCK2_R
B_DCK1
R_DCK2
B_DCK1
HCK1_R
HCK
LCDPCG
LCDENB
VST
VD
HCK2_R
HST
HCKx
VCK
HCKx
CLK_B
FRP
G_DCK2
HST
PRG
R_DCK1
CLK_G
RPSIG
R_DCK4
VD
G_DCK1
R_DCK1
SCAN
HCKx
GSIG[12: 1]
DWN
HCK1_G
VCK
HCK1_R
HCK2_G
HCK1_B
B_DCK4
LCDVCK
LCDXSCAN
PCG
HCK1_G
ENB
B_DCK4
G_DCK3
DWN
HCK
ENB
FRPPRG
R_DCK2
PCG
LCDVST
RSIG[12: 1]
VCK
HCK2_B
PCG
LCDSCAN
HCK
BSIG[12: 1]
VD
B_DCK3
PRG
G_DCK4
VST
R_DCK4R_DCK3
LCDHST
BPSIG
XSCAN
HST
LCDR1[11:0]
G_DCK1
R_DCK3
DWN
SCAN
VCK
PRG
B_DCK2
GVCOM
CLK_R
HST
HCK1_B
FRP
DWN
HCK2_G
HCK2_B
BVCOM
LCDG1[11: 0]
RVCOM
ENBSCAN
B_DCK3
VD
FRP
XSCAN
DCK[4:1]_R(G,B)
LCDDWN
ENB
PCG
B_DCK2
VST
VST
DR[9:0]
DG[9:0]
DB[9:0]
DCLKDHSDVS
SCL_7009
SDA_7009
SDA_7009SCL_7009
SDA_7009
SDA_7009iSCL_7009i
HDMI_CKN/PHDMI_D0N/PHDMI_D1N/P
HDMI_D3N/PDSCL1/DSDA1
PC-RIN2PC-GIN2PC-BIN2
HSYNC2VSYNC2
R_OUTG_OUTB_OUT
HSYNCOVSYNCO
LUMA
CHROMA
CVBS
PC-RINPC-GINPC-BIN
HSYNCVSYNC
AUDIO_M
AUDIO_O-AUDIO_O
AUDIO_MUT
AUDIO_VOL1
AUDIO_VOL2
TXD
RXD
AUDIO_S
TX.DL
RX.DL
AUDIO_O+
FAN_SW
Fan4FG4
Fan5FG5
AUDIO_SW
IRR5
IRF5
IRR
IRF
SCL
LED[4:1]
P15VPP12VP5V
PWR_f ail
POWER_ON
Dust_SW
RO
MO
En
RO
MW
En
A[0
:21]
D[0
:15]
LampLITEco_mode
Door_SW
FG2Fan2
FG3
Fan1FG1
AUDIO_PWR
PG_XCLR_OUTPG_PLLSTB_OUT
SCL_7009
PVCC_POWER_ ON
G_DCK2
G_DCK3G_DCK4
LCDB1[11: 0]LCDB2[11: 0]
LCDG2[11: 0]
LCDR2[11:0]
LampENLamp_Sync EN
SDA
SCL_DSDSDA_DSD
HDMI_D2N/P HDMI_R/Cr[9..2]
HDMI_B/Cb [9..2]HDMI_G/Y[9..2]
HDMI_DEHDMI_VSHDMI_HSHDMI_CLK
P15VPP12VP5V
P5VP5VC
P5VP5VP1P8V
P2P5V
P3P3V
P33V
P5VC3.3V
P15VPP15V
2.5V
1.8V
VST
R
LCD Driver R
LCD
B LCD
B
LCD Driver
LCD Timing
Generator
G LCD
G
LCD Driver
VideoProcessor
&Controller
EEPROM
Speaker
RS232 DriverReceiver
Fan ControlEEPROM
IR Receiver
IR Receiver
S-Video
Video
INPUT A
INPUT B
MonitorOutput
Audio
Audio A/B
Audio out
RS-232 RemoteControl
ThermalSensor 2
Analog RGBInput/Output
LEDDriver
KeypadInput
27 MHz
PowerFail DET
Dust SWDoor SW
Flash memory
Reset IC
PowerControl
PowerSwitchBallast
Fan 5
Fan 4
AudioInput/Output
& volume control
+2.5V REG
+3.3V REG
+3.3V REG
+1.8V REG
+3.3V REG
+1.8V REG
Fan 3
Fan 1
Fan 2 +2.5V REG
LampControl
KeystoneSensor
32.768 KH
z
HDMI receiverInput/Output
6-1VPL-ES5/EX5/EX50/EX5U/EW5 6-1
2
3
4
5
1
A B C D E F G H
Section 6Diagrams
6-1. Frame Schematic Diagrams
VPL-ES5
Frame (VPL-ES5) Frame (VPL-ES5)
CN601CN605
HALOGENLAMP
BALLAST UNIT
POWER BOARD
FAN2
FAN3
FAN1(FRONT BOTTOM)
FAN5(REAR BOTTOM)
FAN4(REAR TOP)
CN701J17
SPEAKER
J11
RS232CCONNECTOR
J12
J22
J6 J1
J20
J19
J14
J21
J16
J23
J24
J25
J2
INPUT INPUT A
J3
OUTPUT MONITOR
J4
VIDEO
J5
S VIDEOINPUT
INPUT
CN1
CN1
J18 J1
THERMALSENSORBOARD
DETECTIONSWITCHBOARD
(LAMP DOOR)
DETECTIONSWITCHBOARD
(DUST DOOR)
LCD R
IRSENSORBOARD
MAINBOARD
LCD G
LCD B
INPUTJ9
AUDIO
OUTPUT
J10
AUDIO
6-2 VPL-ES5/EX5/EX50/EX5U/EW56-2
2
3
4
5
A B C D E F G H
1
CN601CN605
HALOGENLAMP
BALLAST UNIT
POWER BOARD
FAN2
FAN3
FAN1(FRONT BOTTOM)
FAN5(REAR BOTTOM)
FAN4(REAR TOP)
CN701J17
SPEAKER
J11
J18
J6 J1
J20
J21
J14
J19
J16
J22
J23
J24
J1
INPUT INPUT B
J2
INPUT INPUT A
J3
OUTPUT MONITOR
J14
VIDEO
J5
S VIDEOINPUT
INPUT
J7
RS-232CREMOTE
CN1
CN1
J26 J1
THERMALSENSORBOARD
DETECTIONSWITCHBOARD
(LAMP DOOR)
DETECTIONSWITCHBOARD
(DUST DOOR)
LCD R
IRSENSORBOARD
MAINBOARD
LCD G
LCD B
INPUTJ9
AUDIO A/B
INPUTJ8
AUDIO
OUTPUT
J10
AUDIO
Frame (VPL-EX50) Frame (VPL-EX50)
VPL-EX50
6-3VPL-ES5/EX5/EX50/EX5U/EW5 6-3
2
3
4
5
1
A B C D E F G H
CN601CN605
HALOGENLAMP
BALLAST UNIT
POWER BOARD
FAN2
FAN3
FAN1(FRONT BOTTOM)
FAN5(REAR BOTTOM)
FAN4(REAR TOP)
CN701J17
SPEAKER
J11
J18
J6 J1
J20
J21
J14
J19
J16
J22
J23
J24
J2
INPUT INPUT A
J3
OUTPUT MONITOR
J14
VIDEO
J5
S VIDEOINPUT
INPUT
J7
RS-232CREMOTE
CN1
CN1
J26 J1
THERMALSENSORBOARD
DETECTIONSWITCHBOARD
(LAMP DOOR)
DETECTIONSWITCHBOARD
(DUST DOOR)
LCD R
IRSENSORBOARD
MAINBOARD
LCD G
LCD B
INPUTJ9
AUDIO
OUTPUT
J10
AUDIO
Frame (VPL-EX5/EX5U) Frame (VPL-EX5/EX5U)
VPL-EX5/EX5U
6-4 VPL-ES5/EX5/EX50/EX5U/EW56-4
2
3
4
5
A B C D E F G H
1
Frame (VPL-EW5) Frame (VPL-EW5)
VPL-EW5
CN601CN605
HALOGENLAMP
BALLAST UNIT
POWER BOARD
FAN2
FAN3
FAN1(FRONT BOTTOM)
FAN5(REAR BOTTOM)
FAN4(REAR TOP)
CN701J17
SPEAKER
J11
J18
J6 J1
J20
J21
J14
J19
J16
J22
J23
J24
J1
HDMI
J2
INPUT INPUT A
J3
OUTPUT MONITOR
J14
VIDEO
J5
S VIDEOINPUT
INPUT
J7
RS-232CREMOTE
CN1
CN1
J26 J1
THERMALSENSORBOARD
DETECTIONSWITCHBOARD
(LAMP DOOR)
DETECTIONSWITCHBOARD
(DUST DOOR)
LCD R
IRSENSORBOARD
MAINBOARD
LCD G
LCD B
INPUTJ9
AUDIO A
INPUTJ8
AUDIO
OUTPUT
J10
AUDIO
English
Sony EMCS Corporation 2008DR16-1
Ichinomiya Tec ©2008
VPL-ES5 (SY)
VPL-ES5 (CH)
VPL-EX5 (SY)
VPL-EX5 (CH)
VPL-EX50 (SY)
VPL-EX50 (CH)
VPL-EX5U (SYY)
VPL-EW5 (SY)
VPL-EW5 (CH) E
9-883-651-02