Six Sigma for Industrial Engineering Business Excellence
Agenda
What is Six Sigma
2
Market Details
KPMG Benefits
2 1
4
KPMG Credentials
5
2 Importance for
students of Industrial Eng.
background
3
6
Understanding Key Concepts
What is Six Sigma
Six Sigma is Business Simplified
Benefits:-
1.Improving Job profile
2.Students seeking for placement.
3.Enhancing professional experience for teachers.
4.Professionals having zeal to scale up to zero defects
Agenda
What is Six Sigma
2
KPMG’s Offering
KPMG Benefits
2 1
4
KPMG Credentials
5
2 Importance for
students of Industrial Eng.
background
3
6
KPMG Offering
Six Sigma-Beneficial Aspects
Course Outline – Modules Offered
KPMG SIX SIGMA GREEN BELT KPMG SIX SIGMA BLACK BELT
• Offers participants knowledge of the six sigma principles,
depth of tools and techniques, required for corporate
improvement needs.
• The program differentiates itself by inculcating depth of Lean
Six Sigma tools and techniques followed by case based
demonstrations, depth sessions, quantitative derivations and
focused business conclusions.
• Certification provided by KPMG. • Certification provided by KPMG
• Training conducted by KPMG as 4-day (32 hour) contact
program.
• Training conducted by KPMG as 8-day (split over 2 phases
of 4-days each) full time program.
• Evaluation at the end of course on 4th day through multiple
choice questionnaire.
• Evaluation at the end of 8th day through mix of theory and
multiple choice questionnaire.
• Minimum qualification to earn certificate is 65% passing.
• Note: As per KPMG, there is no prerequisite / requirement of
project submission/execution to earn the certificate
• Minimum qualification to earn certificate is 75% passing.
Agenda
What is Six Sigma
2
KPMG’s Offering
KPMG Benefits
2 1
4
KPMG Credentials
5
2 Importance for
students of Industrial Eng.
background
3
6
Importance Of Six Sigma
• It is very important as an Industrial Engineer to make
team of non-Industrial Engineers to work on
improvement projects. Six Sigma will give you a
standardized approach which you can impart and
hence scale the count and level of improvement
projects across your organization by using cross
functional teams without even an ounce Industrial
Engineering.
• The new Lean Six Sigma process also provides a
general tool for marketing this improved process to
senior management. As organization-level
improvement would be addressed directly, projects
are approached with a unique approach.
Six-Sigma Effect:-
Getting Job
65%
Career
developmen
t
20%
Useful
10%
Undecided
5%
Was the program useful to the student?
• Bringing down pollution
• Increasing profits
• Maximizing consumer satisfaction
• Reducing operational costs
• Minimizing the process cycle times
Benefits:-
Need for Six Sigma
0
20
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• The Six Sigma Industrial Engineer will learn how to
conduct a top to bottom review of any business process. There are specific steps to follow with
duties for each team member clearly spelled out.
• The process begins by gathering data, then the
group analyses the data to identify problem areas
and the work starts on potential solutions. Once
changes are implemented, the team is responsible to
monitor performance to make sure that the new process is working as designed.
Distribution of 6σ program by domain*
Waste
Reduction
8% Cost
Reduction
46%
Improve
Delivery
25%
Improve
Quality
21%
Focus Area distribution using Six-Sigma* SIPOC Challenge:-
Sources – Assigned improvement responsibility, Lean
Six Sigma expert resources
Inputs – Process challenges, performance tracking, Lean
Six Sigma expertise and/or training
Process – Study of processes with focus on
improvements
Outputs – Improved process – organization-level
impacts
Customer – Performance managers who are responsible for improvements
Six Sigma: Difference in Approach
Application of Industrial Eng.
Six Sigma Approach:-
“…The KPMG training takes a very practical approach and is a hand’s-on course. I learned more application of statistics in these 4 days…” “…It was so easy to get a project and deliver results using the Six-Sigma methods given by KPMG. I am already selecting my next project…”
Voice of the customer:-
Six Sigma: Industry Acceptance
Sector wise division:- User’s List:-
Dependence on Size and Structure:-
Six Sigma-Features & Applications
Information Source: http://software.isixsigma.com/library/content/c040621b.asp#education
Key Features:-
Roles and Responsibilities:-
Six Sigma: Career Benefits
Six Sigma Approach
Six Sigma: Key Aspects
• The engineers, students , managers
who are certified with KPMG Six
Sigma ,for them KPMG six sigma is
extremely beneficial in the sense that
it helps them breaking down task into
much simplifier form thus reducing re-
work and wastages.
• It is believed that Industrial Eng. are
the best benefitted from KPMG Six
Sigma training as they learn to cope
up with complex devices in this
competitive high-tech arena
• KPMG Six Sigma certification assists professionals in staging various job levels and deciding various competitive compensation arrangements in the same roles or at various tricky levels.
• Deciding how the team should be rewarded and recognized or who should get credit for what is not easy and ignoring these issues can result in resentment, now with application in KPMG Six Sigma it becomes easy in defining rewards and recognition as per satisfaction of work force easily.
Agenda
What is Six Sigma
2
Market Details
Importance for students of
Industrial Eng. background
2 1
4
KPMG Credentials
5
2
KPMG’s Offering
3
6
Student Advantage
Business Excellence Practice: Overview
Service line/Solution Overview:
About the service line/solution, FTE, etc.
■ National resource pool of 15 consultants with average industry experience of 12 years. These include:
• Master Black Belts
• Black Belts
• Green Belt practitioners
Industry: Energy, retail, FMCG, utilities, port, hospitals, IT/ITES, government, Airport and others
■ More than 35,000 hours of services delivered to various clients
■ Standard methodologies and communication strategies to operationalise onshore-offshore delivery
■ Executed multiple projects leading to EBITDA, Margin, G&A and other cost improvements via Lean, Six Sigma, IE , TPM implementations
■ In Analytics domain:
• 7 Step approach from Problem to Decisions;
• Focus on areas like Workforce Management, Sales & Marketing etc.
• Expertise in tools like ‘R’ • Technology Partnerships on the
anvil
Practice Overview
Service Offerings
Lean Six Sigma Advisory
• Facilitation Based Projects
• Full Scale Implementation
These may include TPM and specific Industrial Engineering projects as required.
Data Science Advisory
• 7 Step approach from Problem to Decisions;
Lean Six Sigma Training
• Lean Six Sigma Green Belt
• Lean Six Sigma Black Belt Training
• Lean Six Sigma Advanced Programs
Approach linking Data Science to Business Process Improvement using Lean Six Sigma
Key Differentiators
■ Experience in diverse industries like Manufacturing, FMCG, Retail, IT & ITES, Financial
Operations, Clinical Research , ports, airports and Consumer Appliances
■ Solution mix of Lean, Six Sigma, TPM, and specific IE methodologies
■ First among the ‘Big 4’ to have Six Sigma Practice in India
■ Trained more than 6000 participants on Six
Sigma globally. Now approx. 200 per month
• Adani Group
• Philips
• British Telecom
• SunTech
Key clients
Large and Mid market companies enrolled for KPMG Green & Black Belt Training Black Belt Projects handled spanning diverse industries Dedicated team of Six Sigma resources including Master Black Belts and Black Belts
500
600
15+
• Matrix Cellular
• Oracle
• Madura Fashion Lifestyle
• Indian Institute of Management
• Reuters
• Symbiosis Institute
• Indian Institute of Technology
• Delhi Technological University
Agenda
What is Six Sigma
2
Market Details
KPMG Benefits
2 1
4
KPMG Credentials
5
2 Importance for
students of Industrial Eng.
background
3
6
Some of Six Sigma Advisory Clients
Full Scale Implementation •Oracle •Mindtree Consulting •Quintiles •Hitachi •Software Paradigms, Mysore •L&T Infotech, Mumbai •Hinduja TMT, Bangalore •Danaher Motions Ltd, Mumbai •Phoenix Global Solutions, Bangalore (Recently acquired by TCS) •Minda Industries, Delhi •VXL Instruments, Faridabad •Kanoria Sugar and General Manufacturing •KG Denim, Coimbatore •Bharat Sanchar Nigam Ltd. (Largest Telecom Service provider in India.)
Green Belt / Black Belt Training and Project Support •ITC Infotech •Sap Labs •Maruti Udyog Ltd, Gurgaon •HCL Technologies, Noida •Standard Chartered Bank •Gillette India •Hutchison Essar Telecom •Denso India •Hutchison India •Airtel Mobile •Hewlett Packard Global Delivery Centre •Sun Microsystems •Philips Software •Jet Air •IMRB •Lurgi India •Hero Motors •Global Respondez India •EID Parry India Ltd •Pricol Instruments, Gurgaon •EXL Services, Noida
Voice of Customer
The training in 6 Sigma methodology helped me plan
very efficiently, a project currently on in my
organization. The project is expected to help my
organization immensly. The training changed the way
I looked at such projects and I believe our team has
achieved much more than what it would have without
six sigma methodology… - Girish Raja, Six Sigma Public Program Participant, Pune
Hi Nitesh,
The six sigma program with KPMG has helped me improve my understanding on the
concepts of Process Improvement to a great length.
Also, at my organization we have taken the initiative to train people and create a forum that
is trying to adapt the Six Sigma principles as per our organization process and policies… - Priyanka Grover, Six Sigma Public Program Participant, Mumbai
I had attended the Six Sigma - Green Belt session in November
2007 and my overall learning experience has been very fruitful. The
methodology (across industry examples) used to deliver the
session has helped me to re-align my thought process and that has
clearly reflected in the quality of my work... I was able to drive many
process re-engineering project which have lead to dollar and
manpower saves. Also now I am actively involved in global projects.
- Ketan B Kurani, Six Sigma Public Program Participant
Dear Sir,
…The project details are as follows:...Achievement:
Cpk improved from 0.28 to 0.95.
The sigma level improved from 2 to 4.1 sigma.
Potential Savings after the
improvement amounted to Rs. 17304480 per annum.
- Nitu Sharma, Student Symbiosis Institute, Nasik
The course material is well structured & with proper guidance with
well suited examples from all fields( manufacturing, software
solutions, ITES etc.). Therefore a practical scenario was established
during the course…it helped me in interview a lot since questions were asked about several quality & statistical tools & there
significances… - Prashant Pareek, MBA Student, Symbiosis Nasik
Thanks for your guidance and
support..training was really
meaningful and fruitful for my
career perspective. I have
implemented the methodology in
few of my company projects and
achieved the unexpected results.
One of my projects was… At the end of the projects we were able to
save plenty of time in entire cycle - Alok Tripathy, Six Sigma Participant, Delhi