Biotechnology and Bioprocess Engineering 16: 769-776 (2011)
DOI 10.1007/s12257-010-0330-6
Separation of Taxanes from Taxus canadensis Using Dynamic
Pressurized Liquid Extraction
Yuheng Wang, Joanne Gamage, and Zisheng Zhang
Received: 19 September 2010 / Revised: 3 March 2011 / Accepted: 6 March 2011
© The Korean Society for Biotechnology and Bioengineering and Springer 2011
Abstract An extraction technique, dynamic pressurized
liquid extraction (DPLE), was proposed to extract the
taxanes; including 10-DAB III, Baccatin III, 9-DHB III
and paclitaxel, from powdered Taxus canadensis needles.
A dual-solvent approach was adopted in which the im-
purities were firstly removed by extraction with hexane,
and the taxanes were subsequently extracted with an ap-
propriate solvent. The performance of chloroform, dichloro-
methane, and mixtures of methanol/dichloromethane was
compared for use as the taxane-extracting solvent, and it
was found that solvents containing a higher proportion of
methanol had higher extraction capabilities. The effect of
temperature on DPLE extraction of the taxanes was also
studied, and it was found that higher extraction efficiencies
could be realized with increasing temperature up to a
threshold of 90oC. Based on a progressive conversion
model, a kinetic equation for the extraction process was
proposed. This model successfully confirmed that smaller
needle powder particle sizes would result in higher ex-
traction rates, which is consistent with the data obtained by
experimentation.
Keywords: DPLE (dynamic pressurized liquid extraction),
PLE (pressurized liquid extraction), dual-solvent extraction,
taxanes, Taxus canadensis
1. Introduction
The taxanes are a class of alkaloids which include a
tricyclic ring structure (as shown in Fig. 1). They are able
to stop the proper division of cells through the inhibition of
the microtubule function, and two members of the taxane
class; paclitaxel and docetaxel, are widely recognized as
anticancer drugs. Other taxanes isolated from the biomass
of Taxus species, such as 10-DAB III, baccatin III, and 9-
DHB III, can be used as intermediates for the semisyn-
thesis of paclitaxel and docetaxel since the complexity of
the molecular structures involved make direct chemical
synthesis routes uneconomical. For the production of these
bioactive components, isolation from natural sources often
provides the most economically viable method for produc-
tion [1]. Taxanes isolated from plants are the dominant
source of materials for taxane anticancer drugs, and it is
believed that for the near future, taxanes will continue to be
produced by biological means, namely plantation and
subsequent separation and purification [2]. Research on
paclitaxel production and purification performed using bio-
logical means via cell cultures is currently under investi-
gation [3-7].
However, in the more traditional approach using solvent
extraction methods, an appropriate solvent is mixed with
solid matrices and the concerned chemicals from the solids
are dissolved in the solvent and subsequently separated
through phase separation. Classical or conventional solvent
extraction (CSE) is widely applied in large-scale industrial
production. However, this frequently involves the use of
large amounts of solvent and a highly complicated process.
In a typical CSE for taxane production from Taxus bio-
Yuheng Wang, Joanne Gamage, Zisheng Zhang*
Department of Chemical and Biological Engineering, University ofOttawa, Ontario K1N 6N5, Canada Tel: +1-613-562-5800, Fax: +1-613-562-5172E-mail: [email protected]
RESEARCH PAPER
Fig. 1. The tricyclic ring structure of taxanes.
770 Biotechnology and Bioprocess Engineering 16: 769-776 (2011)
mass, liquid-liquid extraction (LLE) must be capable of
removing the lipids associated with the taxane source, and
this separation involves the handling and use of a large
amount of mixed solvents. There has been much research
attempting to improve CSE or develop new techniques to
improve its operation and decrease its complexity. Within
the literature, supercritical fluid extraction [8,9], microwave
accelerated extraction [10,11], automated Soxhlet extraction
[12], sonication accelerated extraction [13], and pressuriz-
ed liquid extraction (PLE) [14-18], have been reported.
However, at the current state of development, these techno-
logies are unable to surpass and replace CSE in large-scale
production. It should also be noted that, with the exception
of sonication acceleration, the reported extraction techni-
ques all employ the use of elevated operating temperature.
PLE is an extraction technique introduced in 1996 (then-
called accelerated solvent extraction) [14]. In this process,
extraction is operated under elevated temperatures and
pressures, where the elevated pressure is used to prevent
the solvent from boiling. Although PLE performs well at
bench-scale, its operation is batch-wise and limited to
scale-up. To the best of the authors’ knowledge, there is no
report of the use of PLE on an industrial scale to recover
bioactive components from biomass. Additionally, the ex-
traction kinetics of the liquid-solid system is rarely report-
ed, though some researchers have tried to study the process
using the ideal stage calculation [19].
In this work, the PLE technique is improved by continu-
ously pumping the solvent through the extraction cell while
maintaining the elevated temperature, and is called the
dynamic pressurized liquid extraction (DPLE). Since the
fresh solvent continuously flows into the extraction cell,
the concentration gradient of extracted compounds is
increased, enhancing the diffusivity of the extracted com-
pounds. A major advantage of DPLE is that it can be
operated with a continuous flow of solvent, making it very
promising for scale-up and industrial use. Additionally, a
lower pressure is required to maintain the solvents from
boiling within the DPLE than those used within PLE
methods (70 ~ 75 psig for the current work, in comparison
to 1,000 ~ 2,500 psig [14]). This is advantageous from a
scale-up point of view. The extraction of taxanes from
twigs and needles of Taxus canadensis (Canadian yew) is
studied in this DPLE system, and the kinetics of the
extraction is developed and discussed.
2. Materials and Methods
2.1. Material
Fresh twigs and needles of Taxus canadensis were picked
at Hartland and Rexton, New Brunswick, Canada. After
drying for 7 days in the dark at ambient temperature and
humidity, the needles were manually stripped from stems
and ground to powder with the size of < 20 mesh. The
ground needle powder was stored in a freezer below
−10oC. For each experiment, the needle powder was
freshly prepared by grinding the powders of < 20 mesh
using a household coffee mill (Braun, Type 4041, model
KSM2). After grinding, the powder was sieved and dried at
60oC for 4 h in air ventilation dryer with a digital temper-
ature controller (Fisher Scientific, Model 737F). The sieved
needle powder was mixed thoroughly to obtain identical
needle powders for each experiment.
All solvents used were HPLC grade (EM Science,
Gibbstown, NJ). The water was HPLC grade prepared by
a Zenopure® four-cartridge system (Type QUATRA 90LC,
Zenon Environmental Inc., Burlington, ON, Canada). Pacli-
taxel (99%), 10-deacetyl-baccatin III (10-DAB III, 95%),
and baccatin III (90%) were obtained from Fisher Scienti-
Fig. 2. Experimental setup for DPLE.
Separation of Taxanes from Taxus canadensis Using Dynamic Pressurized Liquid Extraction 771
fic (Ontario, Canada; purchased through Acros® Organics).
9-dihydro-13-acetyl-baccatin III (9-DHB III, 95%) was
obtained from NaPro Biotherapeutics, Inc. (Boulder, CO,
USA).
2.2. DPLE Experimental set-up
The process flowchart for DPLE is depicted in Fig. 2. The
solvent feeding pump was a Waters® 501 HPLC pump with
a flow rate of 0.0 ~ 9.9 mL/min. The extraction cell used
was an Omnifit® medium pressure preparative chromato-
graphy column (15 mm inner diameter, 100 mm in length)
made of borosilicate glass with one fixed end-piece and
one adjustable end-piece. The relief valve was Swagelock®,
Type RL3, while the other valves were Omnifit® three-way
valves made of PTFE. The range of the pressure gauges
was 0 ~ 100 psig. All valves were purchased from Ottawa
Fluid System Technologies Inc. (Ottawa, Canada).
2.3. Procedure
Prior to each experiment, the solvent was purged with high
purity helium using the HLPC online degassing system. A
sample of the needle powder (5.000 g) was transferred into
the extraction cell, and the height of the bed was adjusted
to 4.5 cm. The extraction cell was then attached to the ex-
traction system, and the system was purged with nitrogen
gas to remove oxygen. The relief valve was adjusted to
maintain the system pressure within the range of 70 ~ 75
psig to prevent the solvents from boiling. The extraction
cell was immersed into a water bath for 5 min before the
extraction. The solvent was then pumped through the
system at a constant flow rate, and the time recording
started at the point when the first drop of the liquid came
out of the system. The eluate was collected in 10 mL pre-
weighed and labelled test tubes in 5 mL aliquots until the
end of the experiment. After the extraction, the system was
purged with high pressure nitrogen gas (70 ~ 75 psig) to
remove the liquid solvent. The pressure was then reduced
to ambient and purged with low pressure nitrogen (< 10
psig) for 5 min to remove any remaining solvent residues.
2.4. Analysis
The HLPC system comprised of a Millennium™ 2010
Chromatography manager (A NEC™ 486/33i computer with
Millennium™ Software 2.0), a 600E Multisolvent Delivery
System, a Waters™ 717 Autosampler and a 486 Tunable
Absorbance Detector. The HPLC column (Curosil®-PFP,
250 × 4.6 mm) was purchased from Phenomenex USA
(Torrance, CA, USA). The wavelength of the UV detector
was 227 nm, and the injection volume was 10 µL. Com-
mercial taxanes were used as standards for calibration. If a
taxane was not identified clearly by its retention time due
to poor separation with HPLC or the variation of the
retention time, a few drops of acetobitrile solution of the
specific taxane external standard were added to the sample
and then analyzed with HPLC. The specific taxane peak
was then identified as the one with increased height by
comparing the two chromatograms of the sample.
3. Results and Discussion
3.1. Hexane extraction of lipid impurities
Fig. 3 shows a typical HPLC chromatogram obtained from
the 70% acetone/water extract of ground needle powder of
Taxus canadensis in a beaker. Pentafluorophenyl, the
material used for the coating inside the HPLC column,
possesses an aromatic ring with five fluorine atoms. The
large ð bond of the aromatic ring and the even distribution
of fluorine atoms cause the electron cloud to evenly
distribute within the pentafluorophenyl group. Due to this
uniformity, the hydrophobic (non-polar) compounds are
more easily adsorbed onto the column than the hydrophilic
(polar) compounds. As such, in Fig. 3, the compounds with
shorter retention times are the hydrophilic impurities, while
those with longer retention times are the hydrophobic
impurities. In the chromatograms, there are many peaks for
hydrophobic impurities near the paclitaxel peak at 36 min
retention time, which is consistent with is the presence of
much lipid inside the plant. To improve final taxane
recovery and minimize the lipid content of the extract, a
strategy was adopted to remove these lipid impurities prior
to the extraction of the taxanes.
Hexane, due to its low cost and non-polarity, was chosen
to extract the hydrophobic impurities in the needle powder.
The dominant component in the extract is thought to be
lipid, so within this work, the hexane extract is referred to
simply as “lipid”.
In the extraction experiment with hexane in DPLE, the
eluate from DPLE was kept in a fume hood at room
Fig. 3. HPLC chromatogram of the eluate from extraction using70% acetone/water. Extraction conditions: < 100 mesh needlepowder with Celite 545; extraction temperature: 25oC; extractiontime: 10 min; retention time: paclitaxel, 36.0 min; 9-DHB III, 25.9min; Baccatin III, 24.1 min; and 10-DAB III, 16.3 min.
772 Biotechnology and Bioprocess Engineering 16: 769-776 (2011)
temperature for 12 h. Within this sample, a small amount
of green precipitate appeared on the bottom of the sampl-
ing test tube, and this precipitate was separated by
filtration. The filtrate was collected in Petri dish and kept
in the fume hood for 12 h. The paclitaxel content in both
dried filtrate and precipitate was determined using HLPC.
Among the four taxanes, 10-DAB III, baccatin III, 9-DHB
III, and paclitaxel, only 80 µg of paclitaxel was detected in
the extract (Table 1). This represents 0.0016% of the
needle powder fed into the extraction cell, while the typical
maximum extraction amount of taxanes from the needle
powder using DPLE was about 0.104%. This indicates that
the loss of taxanes within the lipid removal step is very
small, approximately 1.54%.
3.2. Effect of temperature on DPLE
Hexane and dichloromethane extractions were conducted
at several temperatures which were selected based on
considerations including dissolution power of the solvent,
process kinetics, as well as product thermal stability. In the
extraction of taxanes with dichloromethane, all needle
powders were pretreated, i.e. extracted with hexane. It was
observed that the amount of extract increases with increas-
ing temperature (Figs. 4 and 5). A similar trend is notice-
able despite the different particle sizes used, and in the
presence and absence of the hexane pretreatment.
This result is alluded to by the common characteristics
of high temperature shared by the advanced extraction
techniques, as previously mentioned. Though the elevated
pressure assists in the disruption of solute-matrix inter-
actions, its main function in DPLE is to maintain the
solvent in a liquid state when the temperature exceeds its
normal boiling point.
The elevated temperature facilitates extraction by the
following mechanisms [14]: Enhancing mass transfer,
improving the solubility of the solutes in the solvent, and
disrupting the adhesion between the solute and solid
matrices. Additionally, within DPLE, the viscosity of the
extraction solvent is also decreased at elevated temperatures.
This has the effect of lowering the pressure drop through
the bed in the column, which is economically beneficial in
full scale operations. DPLE also offers the distinct advant-
age of a continuous flow of fresh solvent into the column,
increasing the concentration gradient that drives the diffu-
sion of solutes to the solvent.
When the temperature approaches 90oC, the curve tends
to plateau. It is hypothesized that the ability for the solvent
to extract solutes from the solid matrices is nearly saturated
at this temperature. Thus 90oC represents a “threshold”
temperature for this extraction. If the extraction temperature
Table 1. Analysis results of hexane extract after 12 h precipitation at room temperature*
Dried filtrate Precipitate
Net weight (g) 0.28345 0.02425
Percentage of dry needle powder (%) 5.669 0.485
Appearance Dark brown, tar-like semi-solidFine green powder, readily dissolved in dichloromethane or methanol
Taxane content Not detected Paclitaxel only, 80 µg
*DPLE condition: 1.0 mL/min, 90.0°C, 30 min.
Fig. 4. The effect of temperature on DPLE in lipid removal withhexane. Extraction conditions: 5.000 g of 40 ~ 60 mesh needlepowder; flow rate: 1.0 mL/min; extraction time: 60.0 min.
Fig. 5. The effect of temperature on DPLE extraction of taxaneswith dichloromethane. Extraction conditions: 5.000 g of < 100mesh needle powder; flow rate: 1.0 mL/min; extraction time: 60min; biomass in the column pretreated with hexane: 90oC, 1.0 mL/min, and 30 min.
Separation of Taxanes from Taxus canadensis Using Dynamic Pressurized Liquid Extraction 773
falls below this threshold, the efficiency of DPLE will be
increased by increasing temperature, but above this value
the efficiency will only be slightly improved.
Fig. 6 shows the variation in the amount of paclitaxel in
the first 5.0 mL of hexane extract with temperature. A
linear trend is observed, in which at high temperatures,
there is no evidence that the extracted amount in the first
5.0 mL of eluate decreases when using the hexane solvent.
In the experiments conducted to obtain the data in Fig. 6,
due to the very weak ability of hexane to extract paclitaxel,
a great amount of paclitaxel inside the solid particles has
not been released. In comparison with the results in Fig. 5,
where the experiment was conducted with hexane-pretreat-
ed taxane and dichloromethane solvent, the extraction
ability for chloromethane to extract paclitaxel is nearly
saturated at 90oC. Fig. 7 shows the time course of the
extract weight of lipid in each 5.0 mL eluate sample during
the hexane extraction process. It indicates that within 60
min, lipids have almost been fully extracted. From Figs. 6
and 7, it can be concluded that in Figs. 4 and 5, the plateau
near 90oC is a result of almost full extraction of the lipids
by hexane at this temperature.
The threshold temperature is a meaningful signal indi-
cating that the solutes have been almost fully extracted.
The threshold temperature is dependent on operational
parameters, for example – if the extraction time extends to
120 min, the value of the threshold will be lower than that
in the 60 min extraction. Fig. 7 therefore also indicates that
long operational times may not be economical.
Fig. 8 depicts the weight variation of the extracted
taxanes with temperature, and the plateau in the vicinity of
Fig. 6. Amount of paclitaxel in the first 5.0 mL of hexane extract.Extraction conditions: 5.000 g of < 100 mesh needle powder; flowrate: 1.0 mL/min.
Fig. 7. Profile of extract weight from each 5 mL of extract in lipidremoval by DPLE with hexane. Extraction condition: 5.000 g of40 ~ 60 mesh needle powder; flow rate: 1.0 mL/min; temperature:90oC.
Fig. 8. Temperature effect on the extraction of taxanes withdichloromethane. Extraction conditions: 5.000 g of <100 meshneedle powder; flow rate: 1.0 mL/min; extraction time: 60 min.Biomass in the column pretreated with hexane: 90.0oC, 1.0 mL/min, and 30 min.
Fig. 9. Temperature effect on the concentration of taxanes in theextract. Extraction conditions: 5.000 g of < 100 mesh needlepowder; extraction solvent: dichloromethane; flow rate: 1.0 mL/min; extraction time: 60 min. Biomass in the column pretreatedwith hexane: 90.0oC, 1.0 mL/min, and 30 min.
774 Biotechnology and Bioprocess Engineering 16: 769-776 (2011)
the 90oC threshold is also realized. However, the concent-
ration of total taxanes, as calculated by the summation of
various taxanes, in the extract decreases with temperature
(Fig. 9). This indicates that higher extraction temperatures
result in a larger ratio of impurities in the extract.
3.3. The effect of particle size on DPLE
Four groups of needle powder with different particle sizes
were compared: 40 ~ 60 mesh, 60 ~ 80 mesh, 80 ~ 100
mesh, and > 100 mesh. Five grams of needle powder was
packed into each extraction column. Although the weight
of the needle powder used was the same in each extraction,
within the same extraction time, the weights of the lipid
extracted from the needle powder increased with decreas-
ing particle size (Fig. 10).
The needle powder of Taxus canadensis is in the form of
loose particles. The solvent can easily enter and react
throughout the particle at all times; which is represented by
the progressive conversion model [20]. Within this model,
the extraction rate is determined by two processes: The
physical/chemical reaction (extracting extract into the solv-
ent), and mass transfer. In the extraction process, a single
particle can be regarded as an entity and the concentration
inside the particle varies according to the first-order rate
law, where:
(1)
The amount that leaves the solid for the solvent can then be
expressed as:
(2)
The amount of the extracted chemical in the eluate is also
influence by the distance that the chemical which is being
extracted travels inside the solid. The average traveling
distance inside one particle is:
(3)
Making the simplification that the traveling distance has a
reversely proportional influence on the extracted amount in
eluate,
(4)
Differentiating with respect to time yields:
(5)
The concentration in the elute (assuming rigorous plug
flow inside the reactor),
(6)
Using the least squares method with Matlab software, the
coefficients were found by regression to be: k = 0.1397/sec
and K = 220 kg/m3. In Fig. 10, the solid lines are results
calculated using the model with regression coefficients,
and are seen to be in good agreement with the experimental
data.
3.4. Effect of flow rate and extraction time on DPLE
The extraction process is comprised of two basic steps: the
disruption of the solute-matrix interactions and mass
transfer (diffusion). A higher flow rate of solvent enables a
dCs
dt-------- = kCs–
Md = GCs0
ρ------------ 1 e
kt––( )
Davg = 3
4πR3
------------
0
R
∫ R r–( )4π r3dr =
R
4---
Me = 4GCs0
k′Rρ--------------- 1 e
kt––( )
dMe
dt---------- =
4kGCs0
k′Rρ------------------e
kt–
Ce = dMe
Qdt---------- =
4kGCs0
Qk′Rρ------------------e
kt– = K
R----e
kt–
Fig. 10. Effect of needle powder particle size on the extraction oflipids. Note that the points refer to experimental data while thelines were obtained by regression of the kinetic model. Extractionconditions: 5.000 g of needle powder; extraction temperature:90.0oC; extraction time: 60 min.
Fig. 11. Effect of flow rate on the extraction of taxanes in DPLEwith dichloromethane. Extraction conditions: 5.000 g of < 100mesh needle powder; extraction temperature: 90.0oC; extractiontime: 60 min. The biomass inside the column was pretreated byDPLE with hexane: 90.0oC, 1.0 mL/min, and 30 min.
Separation of Taxanes from Taxus canadensis Using Dynamic Pressurized Liquid Extraction 775
more intense mechanical attack on the solute matrix, and is
also beneficial to the diffusion of the chemical in solvent.
As such, a higher flow rate should enhance the extraction
efficiency; and this is observed in the experimental data
(Fig. 11).
The time course for the total amount extracted (Fig. 12)
indicates that long extraction time result in more extracted
lipid, however the extraction rate (extracted amount per
unit time), decreases. In addition, the eluate color of the
hexane extraction changed from dark green at the beginn-
ing to light white after 25 min in the extraction experiment
at 90oC. This implies that besides lipid, another impurity,
chlorophyll, appears to be fully removed within 25 min.
3.5. Effects of solvent selection on DPLE
Based on a preliminary screening, extraction experiments
were conducted with chloroform, dichloromethane, and a
dichloromethane-methanol mixture as the taxane-extracting
solvents. In each experiment, the extraction column was
packed with 5.000 g of < 100 mesh needle powder and
pretreated with hexane using the following conditions:
Flow rate of 1.0 mL/min; pressure of 0.070 ~ 0.075 psig;
extraction temperature of 90oC, and extraction time of 30
min.
The extraction capabilities of the three solvents were
found to be (in decreasing order): methanol-dichloromethane
with the highest percentage of methanol, dichloromethane,
and chloroform (Fig. 13). Inside di- or trichloroformethane
molecules, the chlorine atom with strong negativity attracts
the electron cloud, and a dipole pointed to the carbon atom
is formed. Obviously, trichloromethane (chloroform) has a
higher polarity than dichloroethane due to the additional
chlorine atom. The polarizability of chloroform is 8.865;
whereas that of dichloromethane is 7.205 [21]. This indi-
cates that even after hexane extraction, there are still more
extracts which prefer slightly lower polarity than those that
prefer high polarity.
In the purging stage of DPLE, the flow rates of the
residue solvents decreased dramatically with the concent-
ration of methanol in mixing solvent. When purging with
0.015 psig nitrogen gas after the extraction, the purging
time varied from 20 sec to more than 10 min when the
methanol content increased from 0 to 4%. This indicates
that higher methanol concentrations could possibly result
in an unacceptably long time required to rinse the ex-
traction columns.
4. Conclusion
The proposed extraction technique, DPLE, is an effective
approach to extract taxanes from powdered Taxus canadensis
needles. The main advantage of this method is its con-
tinuous operation, which makes it very promising for
application in large scale production. Additionally, the
pressure requirements are lower than in previously reported
pressurized liquid extraction methods. A threshold temper-
ature of approximately 90oC is realized for an efficient
extraction process. Below this temperature, there is an
increase in efficiency with increasing temperature, while
above this temperature, efficiency only slightly increases
with increasing temperature. The extraction process follows
the progressive conversion model in which the solvent
permeates into the whole particle solid and the extraction
rate is dependent on the rate that the chemical leaves the
solid for the solvent and the mass transfer resistance of the
solid matrices. Using dichloromethane as the solvent, the
Fig. 12. Cumulative extract weight profile of DPLE with hexane.Extraction conditions: 5.000 g of 40 ~ 60 mesh needle powder;flow rate: 1.0 mL/min.
Fig. 13. Extract weight profiles of various solvents in DPLE.Extraction conditions: 5.000 g of < 100 mesh needle powder; flowrate: 1.0 mL/min; extraction temperature: 90.0oC. The needlepowder inside the extraction column was pretreated with hexane:90.0oC, 1.0 mL/min, and 30 min.
776 Biotechnology and Bioprocess Engineering 16: 769-776 (2011)
addition of a small amount of methanol adjusts the polarity
of solvent to enhance the process of taxanes in the solid
matrix dissolving into the solvent. Future work should be
completed to optimize processing temperature and process-
ing time.
Nomenclature
C : Concentration of chemicals which are being
extracted (kg/m3)
D : Traveling distance inside one particle (m)
G : Total mass of the solid fed into the extraction cell
(kg)
k : Reaction rate coefficient (1/sec)
k' : Resistance coefficient of mass transfer (1/m)
K : Overall coefficient (kg/cm3)
M : Mass (kg)
Q : Flow rate (kg/m3)
R : Particle radius (m)
r : Distance between any point and the centre of the
particle sphere (m)
t : Time(sec)
ρ : Density of the solid particles (kg/m3)
avg : Average
d : Solute leaving the solid for the solvent
s : Chemical concentration being extracted
o : Original concentration inside solid
e : Extracted chemical in the elute
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