SCoPESmart Components within Smart Production
Processes and Environments
Technische Universität Darmstadt
Department of Computer Integrated Design (DiK)
Prof. Dr.-Ing. Reiner Anderl (German Coordinator)
Methodist University of Piracicaba
Laboratory for Computer Application in Design and
Manufacturing (SCPM)
Prof. Dr.-Ing. Klaus Schützer
November 8, 2017
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Agenda
1 Introduction
2
3
SCoPE Project Overview
Work Packages and Results
4 Partnerships with Industry
5 Conclusion
2
3
SCoPE Project Overview
Work Packages
4 Achievements and results
5 Partnerships with Industry
6 ConclusionConclusion56
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The SCoPE project at a glance
4. Digitalization of individual components as
Digital Twin
2. Integration of manufacturing data and
physical properties for the application of
components as information carriers
Component 4711Component 0815
1. Communication of smart components in
smart production processes
3. Transformation from smart components to
smart assemblies
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International Cooperation
Methodist University of
Piracicaba
Laboratory for Computer
Application in Design and
Manufacturing (SCPM)
Prof. Dr.-Ing. Klaus Schützer
Prof. Dr. Alexandre T. Simon
Polytechnic School
University of Sao Paulo
Laboratory for Innovation
Management (LGI)
Prof. Dr. Eduardo S. Zancul
Technische Universität
Darmstadt
Department of Computer
Integrated Design (DiK)
Prof. Dr.-Ing. Reiner Anderl
Sebastian Haag, M.Sc.
1st Phase: 01/08/2014 - 31/07/2016 (approved)
2nd Phase: 01/08/2016 - 31/12/2018 (approved)
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Agenda
1 Introduction
2
3
SCoPE Project Overview
Work Packages and Results
4 Partnerships with Industry
5 Conclusion
2
3
SCoPE Project Overview
Work Packages
4 Achievements and results
5 Partnerships with Industry
6 ConclusionConclusion56
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SCoPE Project
Approach
Cyber-physical systems as basis for smart components
Smart components become information carriers in smart
production processes and environments
Application of modern internet technologies for the
efficient retrieval of information and communication
between smart components
Benefits
Paradigm shift in engineering and in the interaction with
smart products
Improvement of interoperability by the deployment of a
network of smart components and manufacturing units
Cost savings and time reduction through the
standardization and automation of smart production
processes
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Smart Components
Product data model Component data modelPhysical productwith semantic product memory
+
Smart components Integrated data storage
Internet communication interfaces
Individual logic
+
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Smart Production Processes & Environments
Smart Components: Capture and storage
of manufacturing data for individual
components
– Sensor data (temperature, surface quality,
optical recognition, etc.)
– Machine data (tool, machine type, operator)
Smart Environments: Networks of smart
components and smart production units
– Autonomous navigation of smart
components by communication with smart
environments
Smart Assemblies: aggregation of smart
components to smart assemblies
– Defining processes and data structures
– Development of communication and
assembly procedures
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Agenda
1 Introduction
2
3
SCoPE Project Overview
Work Packages and Results
4 Partnerships with Industry
5 Conclusion
2
3
SCoPE Project Overview
Work Packages
4 Achievements and results
5 Partnerships with Industry
6 ConclusionConclusion56
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Overview Project Plan and Work Packages
WP Title
Phase 1 Phase 2
2014 2015 2016 2017 2018
Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
1 Analysis
2Requirements for Smart Components and Smart
Production Processes
3Conceptual Design of the Integrated Component
Data Model and CPS-based Enhancements for
Production and Assembly Units
4Implementation of an Integrated Demonstrator for
Component Traceability and Smart Assembly
Processes
5 Validation
6 Documentation and presentation of the results
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Finished Work Packages
WP1: Technologies for Smart Components WP2: Requirement Specification
78 Requirements
5 Categories
WP3: Integrated Component Data Model (ICDM)
ICDM
Privileges
Production
Specifications
OrderCore
<<import>>
<<import>>
<<import>>
<<import>>
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WP3: Development of interactions within smart assemblies
Integration of assembly data into the
ICDM
– Assembly sequence modelling
– Cyber-physical assembly process
Definition of actors and their capabilities
in smart environments
– Components
– Assemblies
– Machines (Production, Assembly,
Transport)
Information modelling of interactions
within smart assemblies and between
smart components and smart
environments
– Data structures
– Communication procedures
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WP4: Implementation of an Integrated Demonstrator
Distance control
Distributed manufacturing
Smart data
Smart Assembly
Distance control
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WP4: Implementation of an Integrated Demonstrator
CUSTOMER SIDE - PRODUCT CUSTOMIZATION AND ORDER
WORKERS SIDE- PRODUCT ASSEMBLY
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Agenda
1 Introduction
2
3
SCoPE Project Overview
Work Packages and Results
4 Partnerships with Industry
5 Conclusion
2
3
SCoPE Project Overview
Work Packages
4 Achievements and results
5 Partnerships with Industry
6 ConclusionConclusion56
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International Cooperation: Work and Study Missions
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International Cooperation: Meetings
Since 03/11/2015 – Twice per month Call with all research assistants and master students
Meetings
(With the participation of the Professors)
2014 2
2015 5
2016 6
2017 5
Year
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International Cooperation: Publications
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Current Dissertations and Student Works: Summary
2015 2016 2017 In Progress
Ph.D. - - - 3
Mestrado - 2 2 4
Trabalho de Graduação 3 1 - 1
Scientific initiation 1 2 - 4
Studienarbeit - 1 - -
Scholarship from Agência USP - - 2 -
Advanced research project - 1 - -
Ph.D. 1 1 1 1
Master thesis 1 6 2 2
Bachelor thesis 4 1 3 -
Advanced design project 5 4 2 -
Research seminar 1 - - -
Seminar paper 1 - - -
Country Type
Germany
Brazil
Year
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Agenda
1 Introduction
2
3
SCoPE Project Overview
Work Packages and Results
4 Partnerships with Industry
5 Conclusion
2
3
SCoPE Project Overview
Work Packages
4 Achievements and results
5 Partnerships with Industry
6 ConclusionConclusion56
Page 21
WP 5: Validation – Partnerships with Industry
As part of the validation of the results achieved by the
project, applied research work has been developed with
industries in Brazil and Germany
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Partnerships with Industry in Brazil
Volkswagen do Brasil Ltda.
Developed work:
Implementation of the Digital Factory at the plant in São
Carlos aiming the modelling and simulation of
manufacturing processes concerning the optimization of
processes and traceability of parts
Dissertations finished in cooperation with the industry
Mestrado concerning the “Energy efficiency”
Mestrado concerning the “Development of a method for
migrating an automotive industry to Industrie 4.0”
Mestrado concerning the “Development of a method for re-
balancing a machining line”
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Partnerships with Industry in Brazil
Caterpillar do Brasil Ltda.
Work in progress:
Development of internal logistics system with the use of
Cyber-Physical Systems (CPS)
Joint research including a Doutorado and a Mestrado on
the support of the internal logistics
Method for evaluating the CPS aplications in internal logistic
process on Industry 4.0
Method for evaluating the readiness level of manufacturing
companies for the implementation of the concept Industry
4.0 on the internal logistics
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Partnerships with Industry in Brazil
Robert Bosch Ltda.
Work in progress:
Development of a Mestrado using as case study an
assembly line in which all documentation and process
data will be digitalized
Mestrado concerning the “Suggestion of a roadmap for the
digitalization of an assembly line ”
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Partnerships with Industry in Brazil
Bosch Rexroth – in advanced negotiation stage.
Work to be developed:
Implementation of the 4 Bosch Rexroth didactic modules
of the mMS 4.0 Training System
Application and integration of many sensors and actuators in
an industrial environment
CPPS simulation
Digital twin of the production system
Application:
Research environment for PhD. and Master students
Training environment for engineering courses
Training for the industry in partnership with Bosch Rexroth
Demonstrations to the Industries
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Partnerships with Industry in Brazil/Germany
MVISIA
Developed work:
Development of an automatic quality control machine
using artificial inteligence and machine vision for selection
of pines seeds
DEV Tecnologia
Developed work:
Development of a connected device for remote control of
machines
Development of process model for product service
systems
Deutsche
Bahn
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Partnerships with Industry in Brazil/Germany
Deutsch-Brasilianische Industrie- und Handelskammer
Cooperation:
Participation in the Brazilian Committee for Industrie 4.0
of the AHK representing the academy
ProSTEP iViP
Cooperation:
Member of several scientific and user-driven project
groups
Topics: Smart systems engineering, enterprise rights
management, standardization, interoperability, digital
manufacturing
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Partnerships with Industry in Germany
:em engineering methods AG
Cooperation:
Long-term partnership in the fields of computer aided
engineering, business processes, product life cycle
management and smart systems engineering
Supervision of student works on a regular basis
Adam Opel AG
Cooperation:
Strong ties due to several DiK Alumni
Three Bachelor/Master Theses in Cooperation in 2017
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Partnerships with Industry in Germany
VDMA – Mechanical Engineering Industry Association
Cooperation:
Strong ties due to several DiK Alumni
OPC UA as Standard M2M Communication Protocol
Trumpf
Developed work:
Concepts for Technology Data Trading (Web Market
Place)
Confidentiality in Laser Marking Processes
Usage policy enforcement with embedded machine
controllers
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Agenda
1 Introduction
2
3
SCoPE Project Overview
Work Packages and Results
4 Partnerships with Industry
5 Conclusion
2
3
SCoPE Project Overview
Work Packages
4 Achievements and results
5 Partnerships with Industry
6 ConclusionConclusion56
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Conclusion and next steps
Shift from smart components in smart production
processes to manufacturing of smart assemblies in smart
assembly processes
Prototypical implementation and validation
Testing of use cases
Schedule
Q3 2017 - Q1 2018: Development of interactions
Q4 2017 - Q2 2018: Implementation of demonstrator
Q2 2018 - Q4 2018: Validation and use case testing
Smart components have been successfully deployed as information carries for individual parts
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Thank you for your kind attention!
The presented work is being conducted with support from:
SCoPESmart Components within Smart
Production Processes and Environments