Scalable Analytics
Providing Actionable Insights for Key Stakeholders at All Levels of Your Organization
Dhaval Josh
22-01-2019
Abstract Learn about FactoryTalk® Analytics and ThingWorx tools and how having the right information at the device, system or enterprise level can speed time to insight giving actionable information to the people who need it for critical improvements.
Agenda
C O N V E R G E N C E O F I N F O R M A T I O N R O C K W E L L A U T O M A T I O N & P T C
C U S T O M E R O U T C O M E S A N D V A L U E
T E C H N O L O G Y A N D F U N C T I O N A L I T Y
C U S T O M E R S U C C E S S
M O R E I N F O R M A T I O N
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 4
“As IT and OT converge, there is a
natural alignment between our
companies. Together, we will offer the most comprehensive and flexible IoT
offering in the industrial space.”
– BLAKE MORET, CHAIRMAN AND CEO
“Leveraging Rockwell’s industry-leading
industrial control and software
technology, strong brand, and domain expertise with PTC’s award-winning
technology enables industrial enterprises
to capitalize on the promise of the
industrial IoT and Augmented Reality.”
– JIM HEPPELMANN, PRESIDENT AND CEO
Gartner, IDC FutureScape: Worldwide Manufacturing 2018 Predictions Industrials Investing in IoT
of operations will be fully integrated through IoT technologies by 2019
of the 2000 largest manufacturers will rely on digital platforms as the foundation for their industrial ecosystems by 2020
of use cases that require human-to-machine interactions will use immersive interfaces like augmented reality by 2030
30%
60%
80%
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 6
Early IIoT Investments Are Driving Results
46-75% REDUCTION OF BATCH RECORD REVIEW MAN HOURS
MORE THAN 2 MILLION VARIATIONS IN PRODUCTION MANAGED IN REAL TIME
99% UPTIME ACHIEVED AT RETAIL LNG STATIONS WITH CLOUD SOLUTION
20X INCREASE IN ACCESS TO PRODUCTION DATA
ELIMINATED 2,500 HOURS OF MANUAL COLLECTION
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 7
DIGITAL TRANSFORMATION ACCELERATING “Smart, Connected Operations” “The Connected Enterprise” &
Aligning our respective strategies and solutions for
to more rapidly deliver value for industrial customers.
Proven Industrial Solutions & Expertise – Unmatched by Anyone
Rapidly Deliver Digital Transformation
Empower Workers through Industry-
Leading Technology
Quickly Deliver End-to-End Industrial
IoT & Augmented Reality Apps
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 8
DESIGN CAD, PLM, SIMULATION
MAINTAIN, SUPPLY CHAIN SLM
DIGITAL THREAD
OPERATE
Built for Industrial Innovation
Quickly Deploy Industrial Apps
Augmented Reality Experience
Agile and Flexible
Wrap and Extend Existing Technology
Expansive Ecosystem
IIoT Installed Base
Industry Application Expertise
Customer Innovation Process
Scalable from Cloud – Edge – Device
Understanding of Real Time Data
Our combined capabilities create the most comprehensive, flexible industrial information platform in the market
IIoT Installed Base
Industry Application Expertise
Customer Innovation Process
Scalable from Cloud – Edge – Device
Understanding of Real Time Data
Built for Industrial Innovation
Quickly Deploy Industrial Apps
Augmented Reality Experience
Agile and Flexible
Wrap and Extend Existing Technology
Expansive Ecosystem
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 9
Bridging the Digital and Physical Bridging the Digital and Physical
Connect to Physical Assets & IT/OT Systems
OT IT
Understand the Context
Analyze the Digital Data
Orchestrate Response
Control Assets & Engage People
Orchestrate
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 10
Just Announced!
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 11
Agenda
1 2 3 4 5 6
CONVERGENCE OF INFORMATION ROCKWELL AUTOMATION & PTC
CUSTOMER OUTCOMES AND VALUE
TECHNOLOGY AND FUNCTIONALITY
CUSTOMER SUCCESS
MORE INFORMATION
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 12
Customer Benefits !! IIoT Visualization and Analytics
!! Brings together IT and OT workforces !! Rapidly connects users to information from industrial
assets in one or multiple facilities !! Users understand the performance of physical assets
and digital systems through one source !! Applications may be rapidly build and deployed for
decision makers in various roles !! Complex advanced analytical tasks may be automated,
freeing decision makers to drive improvement !! Game-changing augmented reality experiences drive
effective workforce instruction, training and service
Faster Time to Market
Improved Asset Utilization
Lower Total Cost of Ownership
Enterprise Risk Management
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 13
DESCRIPTIVE DIAGNOSTIC PREDICTIVE PRESCRIPTIVE
DEV
ICE
SYST
EM
ENTE
RPR
ISE
Am I running ok? Why did a fault happen?
I predict a fault will happen soon.
What action should be taken to avoid the fault?
Is Line 1 running
ok?
Why is Line 1 quality poor?
I predict that Line 1 quality is moving out of tolerance.
What action should the operator take to avoid
poor quality?
Which facility performed the best?
Why is Site A throughput behind plan?
I predict that Site A will be behind plan soon.
What action should I take to avoid Site A from falling
behind plan?
Analytics for the Industrial Internet of Things Answering the Critical Questions at Every Level of the Operation
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 14
H I G H - L E V E L I I o T U S E C A S E S
Supply Chain & Logistics
Operations Management
Production Execution
Manufacturing Engineering
Maintenance & Service
•! BOM transformation
•! Digital process planning
•! Factory Design
•! 3D work instruction authoring
•! Instruction authoring (AR)
•! Smart tools
•! Tools tracking
•! Automated guided vehicles
•! Supplier visibility
•! Remote operations
•! Real-time production monitoring
•! OEE & performance metrics
•! Process monitoring & improvement
•! Process mgmt. / optimization
•! Plant benchmarking
•! Reduced energy usage
•! Production order management
•! Genealogy / Traceability
•! Labor tracking & shift mgmt.
•! Paperless operations/EBR
•! Standard work instruction
•! Unified workforce screen
•! Inventory & material mgmt.
•! Real-time asset trending & troubleshooting
•! Asset tracking
•! Real-time alert & fault identification
•! Predictive and prescriptive analytics
•! Performance issues
•! Digital repair & service instruction
Quality & Test
Health, Environment & Safety IT/SCO
•! Real-time quality KPIs
•! Inline quality inspections (AR)
•! Robotic inspection monitoring
•! Testing monitoring & calibration
•! Monitor operating conditions to alert anomaly or risk
•! Monitor & reduce safety events
•! Health, safety, & training procedures (AR)
•! Flexible & adaptable workforce
•! Energy Mgmt.
•! Monitor security breaches
•! IP protection
•! Compliance gmt.
FASTER TIME TO MARKET
OPERATIONAL PRODUCTIVITY
ASSET MGMT. & RELIABILITY
ENTERPRISE RISK
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 15
Agenda
1 2 3 4 CONVERGENCE OF INFORMATION ROCKWELL AUTOMATION & PTC
CUSTOMER OUTCOMES AND VALUE
TECHNOLOGY AND FUNCTIONALITY
CUSTOMER SUCCESS
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 16
APP MARKETPLACE
STREAMING DATA
ENTERPRISE DATA ENTERPRISE RISK
ASSET MANAGEMENT & RELIABILITY
OPERATIONAL PRODUCTIVITY
CO
NN
ECTE
D A
SSET
S C
ON
NEC
TED SER
VICES
DATA MASHING
ORCHESTRATED DATA
DATA STAGING
OPEN, SECURE IIoT CONNECTIVTY OPEN, SECURE
DATA INGRESS
A FULL STACK ANALYTICS PLATFORM
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 17
•! Data from real-time sources. Find problems faster.
•! Stores and forwards data. Nothing important gets lost due to latency.
•! Enables closed loop feedback applications. Instant reaction.
•! Provides advanced analytics in the “hardware stack”. Easier support.
•! Combines different forms of data for Analytics. No more Excel or SQL.
•! Data pipelines are built using leading AI and ML tools.
•! Scalable from on-premise server to cloud based infrastructures.
•! Handles big data and unstructured data such as text, imagery, audio, etc.
•! Self-service visual analysis tool. Anyone can use it with no pre-configuration of reports or dashboards.
•! AI “learns” what you want to see and adjusts accordingly.
•! Insightful Storyboards may be saved and shared.
•! Runs on any form factor or device.
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 18 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 18
FactoryTalk Analytics DataView Self-Service Storyboards and Collaboration Tools
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 19 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 19
FactoryTalk Analytics DataView Intelligent Data Mining Tools that Anyone Can Use
Intelligent Search
Filter
Drill down View data
Keep only Exclude
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 20 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 20
FactoryTalk Analytics DataFlowML Visual Programming Interface for Advanced Analytics
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 21 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 21
FactoryTalk Analytics Edge
21
Tools for Ingress, Processing, and Egress of IIoT Data
Deploys on a variety of Edge Platforms.
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 22 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 22
!!ThingWorx is a platform, that enables: !! IIoT Connectivity – live data, transactional and time series
!! Computation – perform calculations on the data
!! Analytics – leveraging the Analytics engine (prediction!)
!! Unified Production Model Development – organize to meet customer needs
!! Visualization – data shared and fused from different data sources in context
!! Configure and Extend – via APIs and configurations
!!ThingWorx integrates with: !! FactoryTalk Analytics – for Advanced Analytics with Industrial Connectivity
!! Vuforia – for Augmented Reality
!! WindChill – to surface data from PLM
High-Level Overview PTC ThingWorx
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 23 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 23
!!ThingWorx provides! !! An integration platform to unify all software applications, from
automation to enterprise
!! A common “Pane of Glass” providing simplified user access
!! Provides IIoT capabilities on top of RA & 3rd Party “Things” !! Drives, Controllers, Sensors, Databases, etc!.
!! Enhances RA’s Scalable MES, Analytics and Machine Learning capabilities
!!ThingWorx Industrial Connectivity !! Expands the number of Industrial and Enterprise data sources
!!Vuforia !! Enables Augmented Reality with traditional RA solutions
!! An alternate way of visualizing our data/visuals
ThingWorx and Vuforia Enhance Rockwell Automation’s IIoT Offering Innovation Suite - Better Together
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 24 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 24
Simplified User Interface – Single Pane of Glass PTC ThingWorx & FactoryTalk Analytics
!! Data presented in context from disparate systems !! No need to switch between different environments !! Visibility extended to assets inside and outside the plant !! Wraps and extends existing user interfaces and technology
!! Embedded HMI Content
!! Analytics and Results
!! Benchmarks across operational assets
!! Workforce Instructions and Work Plans
!! Single workforce sign-on !! ThinManager can then distribute ThingWorx and other Visuals
(Live Video, non-Integrated Applications, Enterprise Tools, etc.)
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 25 PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 25
IIoT Connectivity Built-In Industrial Connectivity Server
!! Native Connectivity to hundreds of different protocols and
device types !! Reduced Cost of Deployment and Support for total
system (from 2 systems to 1, from 2 vendors to 1) !! Easier to locate and investigate devices “buried deep” in
the architecture for Analytics !! Removes Data Integration, Collection, and “Cleansing”
burden from the End-User to enable Analytics. Analytics vendors often require pre-populated databases, formats, and sources.
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 26
Agenda
1 2 3 4 CONVERGENCE OF INFORMATION ROCKWELL AUTOMATION & PTC
CUSTOMER OUTCOMES AND VALUE
TECHNOLOGY AND FUNCTIONALITY
CUSTOMER SUCCESS
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 27
Challenge: •! Improve performance and costs of use of the
riveting guns •! Improve the throughput of the engine block
line Different Systems, Different Data One Source of Truth
•! Aggregates data from three key manufacturing data sources for Production Managers to access real-time and predictive analytics in context and on mobile devices
•! Quality concerns shown based on specific VIN Codes
•! React in real time to manufacturing issues and gain insights from aggregated time-synchronized data
•! Allows users to look at real time data and as much as 4 weeks in the past
AUTOMOTIVE M A N U F A C T U R E R
L A R G E
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!! IT / OT convergence and real-time operational Intelligence drive 5 to 8% improvement in productivity.
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! IT / OT convergence and real-time operational Intelligence drive 5 to 8% improvement in productivity.
IoT & ANALYTICS
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 29
!! Predicting alarms 24 hours in advance, with a 91% accuracy. Predicting alarms 24 hours in advance, with a 91% accuracy. Predicting alarms 24 hours in advance, with a 91% accuracy. Predicting alarms 24 hours in advance, with a 91% accuracy. Predicting alarms 24 hours in advance, with a 91% accuracy. ! Predicting alarms 24 hours in advance, with a 91% accuracy. Predicting alarms 24 hours in advance, with a 91% accuracy.
IIoT WITH ANALYTICS REDUCES DOWNTIME
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 30
!! Enabling Timely Data Driven Decisions " Rapid Time to Value with 6 week IoT sprints. Rapid Time to Value with 6 week IoT sprints. ! Enabling Timely Data Driven Decisions " Rapid Time to Value with 6 week IoT sprints. Rapid Time to Value with 6 week IoT sprints.
“X-Factory has been a great opportunity and a
wonderful learning experience for HIROTEC,
and I thank PTC for inviting us to partner with
them,” said Katsu Uno, HIROTEC AMERICA Chairman and CEO.
HIROTEC AMERICA IMPLEMENTS IoT
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 31
ENTERPRISE
MACHINE
DEVICE DEVICE
ENTERPRISE
IIoT and Analytics !! Scalable Each Step of the Way
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 32
Agenda
1 2 3 4 CONVERGENCE OF INFORMATION ROCKWELL AUTOMATION & PTC
CUSTOMER OUTCOMES AND VALUE
TECHNOLOGY AND FUNCTIONALITY
CUSTOMER SUCCESS
PUBLIC | Copyright ©2018 Rockwell Automation, Inc. 33
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