Sustain.Ability.
2012 Honeywell Users Group Americas
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Experion PKS SCADA Solutions Paul Vellacott & Jack Lobingier
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Experion SCADA Product History
Innovation, Continuous Evolution, Investment Protection
HVS6 on DPS6000 Computer
UNIX on Personal Computer
X-Windows SCO Unix
GCOS on DPS6 Computer
Windows NT Te
chn
olo
gy
SN60
Windows XP
Windows 2003
Web Technology and DSA
DVM Mobile MS Windows Operator Stations
PC and Networking
PC Operator Stations
Minicomputers with Character graphics terminals
HMIWeb Video Analytics
Inn
ova
tio
n
Enterprise Model
Unified CMS
Windows Vista SQL2005
Windows 2000 SQL2000
SoA
Win 2008 R2 Windows 7 SQL 2008
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82
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87
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90
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94
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98
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00
PCDM
SCAN 3000
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02
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04
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06
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08
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Experion PKS SCADA
Digital Video Manager
Experion HS/LS
VMWare
Mobile Access Virtualization
PlantScape
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Experion SCADA: Core Server Features
• Backbone of Experion‟s SCADA offering
• Provides….
– History (Continuous and Discrete)
• Including history Backfill from RTU
– SCADA Engineering Repository with online changes
– Subsystem Connectivity: RTUs, PLCs, single loop controllers...
– Infrastructure for Open Interfaces (ODBC, OPC, APIs etc)
– Alarm Management sub-system
• Can be made optionally redundant
• Suite of SCADA drivers including standards like
Modbus, DNP3, IEC 61850
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Reliability and Availability
• High System Availability with
– Server redundancy
– Network redundancy
– Online database and
HMI changes
– Virtual platforms supported by
Honeywell
– Backup Control Center solution
Sustain Production
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Experion SCADA Points
• Composite data structure: Several field values in one point
• One Analog point for a control loop
– PV, SP, OP, Mode, Aux1-4, Alarms
• One Status point for a valve
– PV, OP, Mode, Alarms
• E.g. temperature loop uses 1 analog point: • Process variable (PV) to record the current oven temperature
• Output variable (OP) to change the temperature of the oven
• Setpoint (SP) to specify the correct oven temperature
• Mode (MD) to change the loop from manual to automatic control
• 4 auxiliary parameters for other uses (e.g. PID tuning constants)
• Unlimited User Defined parameters (e.g. storing related calculations or
a device serial number)
• 300,000 points per server
One Experion point = many “tags” on other systems
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
– Architectures for Today and Beyond
– Incorporating Industry Leading Research
– Holistic Solutions
• Experion PKS Orion Enhancements
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Scalable System Design
• Experion can scale from a small system to …
SCADA system must meet current and future needs
Operator Station
Serial Links
Server
Ethernet Links
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Scalable System Design
• Experion can scale from a small system to …
… a very large system
…..It will grow as you grow
SCADA system must meet current and future needs
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Distributed System Architecture (DSA)
... and Continue to Grow Further
• Integrated alarm summaries and reporting
• Single global database
– build points once (no mapping!)
• History stored on local server
– no duplication to support trending
• Highly Efficient Communication between servers
– uses caching, subscription and publish on change
– Supports WANs with speeds as low as 64 Kbps
– Tolerant of high latency, e.g. satellite based
communications
– Securely Traverses Network Firewalls
Performance Breakthrough
Multiple Experion SCADA servers operate as one secure, efficient
and integrated system
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Holistic Solutions for SCADA
• Video as a sensor with DVM
• Security and Access Control with EBI
• Fire and Gas Solutions
• SCADA, DCS, SIS all integrated
• Experion Mobile Access
• Advanced Applications
– Equipment Performance
– Process Improvement
– Operations Management
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Integrated Video: Digital Video Manager
Faster Incident Response
Live video automatically shown
to the operator
Critical alarm received in Experion SCADA
Camera will automatically turn to the alarm location
Automatic recording is started and includes the period before the alarm (pre-recording)
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Experion PKS SCADA Solutions
• Experion PKS: A Versatile SCADA Solution
– Powerful Core SCADA Features
– Architectures for Today and Beyond
– Holistic Solutions
• Experion PKS Orion Enhancements
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Experion PKS Orion Themes
• Control and IO
• Architecture and Communication
• Batch Automation
• High Value Pre-Integrated Subsystems
• Operator Effectiveness and Incident Avoidance
• Engineering Efficiency and Human Factors
• Instrument Asset Management
• Lifecycle Sustainability
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Architecture and Communication
• Remote Station Restart
• System Wide SOE
• Automatic Daylight
Saving Time Adjustment
for Controllers
• Server Peer Responder
• Inter-Community
Exchange Blocks
• ACE PCDI Support
• OPC Server
Enhancements
• SCADA Point Increases
• Role Based Security
• DSA Advanced Security
• USB Port Disable
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300,000 SCADA Points per Experion Cluster
Support for Mega-SCADA Projects
R31x R400 R410
ActiveAlarms
R31x R400 R410
Points
R31x R400 R410
RTUs
R31x R400 R410
Stations
Moving from
multiple
servers... ...to one
server.
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SCADA Point Enhancements (1/2)
• Control Inhibit
• Manual PV
• Data quality exposed as
SCADA point params
– “xxSTATUS” xx is PV, MD,
OP, SP, A1, A2, A3, A4,
e.g. PVSTATUS
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SCADA Point Enhancements (2/2)
• New calculation algos
– Algo 20 – Analog calculation, e.g. sqrt ((a+1)*b+c^2)/d+e
– Algo 21 – Status calculation, e.g. (a&b)|(c&~d)+ e
– where a, b, c, d, e are point parameters – e.g. FIC101.PV
• InState parameters on Status points
– InState0 to InState7
• Journal Only for SCADA points
• Bias & Scale parameter for Analog points
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Server Peer Responder
Sustained Integration
Experion Server
SCADA / TPS / DSA
C300/C200E/ACE (CEE is master)
• Direct point referencing
• No OPC “mail boxing”
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OPC Server Client Independence
• Enhanced Availability
– 5 independent instances of
the Experion OPC Server
• Enhanced Reliability:
– Segregate & prioritize OPC
clients across all 5 OPC
Servers
Sustained Connectivity
ABC Overview
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DSA Advanced Security
• Add low privileged Windows account on publisher and subscriber
• Add the account as an „Automated System‟ type Experion operator on
the publisher and assign SOR.
• Specify account on DSA Configuration Display on subscriber
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Advanced Parameter Security
• User Defined Security at Parameter Level
• Configure Access Levels for Roles
System Security With Role Based Access
Configure Parameter
Access
Assign Role to Operator
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High Value Pre-Integrated Subsystems
• Safety Manager Integration
• OneWireless Integration
• Enhanced SCADA Integration for ControlLogix
• IEC 61850 SCADA Interface Improvements
• MasterLogic Integration
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Today: Allen-Bradley SCADA Interface
• No separate PCs
• Does NOT allow native
ControlLogix addressing
– Uses PLC5 naming
• Requires RSLinx
– (Ethernet)
ControlLogix
Experion Server
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Today: ControlLogix via OPC
• Allows native CLX
addressing
• Requires separate PC(s)
for OPC Server
• “Finger pointing”
– Multiple vendors
Wanted: Best of Both Worlds
OPC Server
ControlLogix
Experion Server
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R410 ControlLogix Interface
• Experion Server and
OPC Server in one
• Matrikon technology*
• Tested and supported
Best of Both Worlds
OPC Server
ControlLogix
Experion Server
Experion AND OPC Server
* Use RSLinx for systems with ControlNet Supervisory Networks
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SCADA Point Structure
• SCADA OPC Client Points
– Standard Experion point types: ANA, STA, ACC
– Addressed by Allen-Bradley tag names & parameters
• Standard parameters (PV, SP, OP, MODE, etc.)
– Up to 8 Scanned parameters
– Alarm configuration etc.
• Non-scanned parameters (for any other related data)
– Accessed from PLC on demand E.g.:
• PID configuration options
• Diagnostic information
One point can have all related data for a loop
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Enhanced ControlLogix SCADA Integration
• Improved Ease of Use
• Simplified Topology
– PC Gateways Eliminated
• Improved System Alarming
• Directly Reference PLC Tags
• Access related point data on demand
Lifecycle Sustainability
Experion Server Experion Station
ControlLogix PLC
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IEC 61850 SCADA Interface
• Electrical Substation
Automation
– First Supported in Experion
R311
• Automated Point Build in
Configuration Studio
– Direct from Device
– ICD file import for 1 Device
– New in R410: SCD file
import for whole sub-station
• Device Status in System
Status Display
Builds Further on Our Industry Leading Solution
TMU
61850 Server Compliant Device
Honeywell RTU
Intelligent breaker
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MasterLogic SCADA Interface
• Integrates MasterLogic functionality currently available only in Experion
Small Systems (HS/LS) R311/R400
• MasterLogic appears and behaves as a standard Experion SCADA
interface
• MasterLogic interface is a licensable feature of Experion
• Provides integrated MasterLogic support:
– QuickBuilder (and help)
– Knowledge Builder
– licensing status displays
– diagnostic log captures
– security settings
– UI detail displays
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Operator Effectiveness and Incident Avoidance
• Tabbed Displays
• HMI Style Updates
• Alarm Tracker
• Dynamic Alarm
Suppression
• Alarm Configuration
Manager Alarm Help
Integration
• Asset Assignment for
System Alarms
• System Alarms
Documentation
• Alert Function Block
• Alarm Debounce
• New Annunciation and
Contact Options
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Engineering Efficiency and Human Factors
• On-Line CEE Changes
• Text Comment Function
Block
• IO Channel Rename on
CM Deletion
• Enhanced Search in
Configuration Studio
• Additional Function Block
Libraries
• REGCTL Faceplates
• Control Builder
– Better Performance
– New View / Print Options
– Import / Export
Enhancements
– Importing Dependent
Control Strategies
• HMIWeb Display Builder
Validator
• Alarm Group Generator
• OPC Tag Validation