SAND CASTING STEEL FOUNDRY
ABOUT COMPANY
The company is engaged in manufacturing and supply ofCarbon Steel, Alloy Steel, Stainless Steel, Duplex Steel andNickel base Casting in various sizes and weight up to 500Kgper piece to meet international standards like ASTM, DIN,EN, BS and Customer supplied standards. The product servesto Valve & Pump, Chemical processing, Refinery, Mining, OilExploration, Marine, Power Generation, EarthmovingEquipment, Automobile and General Engineering.
ADMINISTRATIVE OFFICE
• UNDER PLANING
INFRASTRUCTER
• Total Land Area : 10000 square meter
• Constructed Area : 30000 square feet
• Administrative Office : INITIAL INSIDE
• Power : 450 KVA
CAPACITY
• Installed capacity: 1500 MT per year.
• Present production: UNDER DEVELOPMENT
• Spare capacity: 30 MT per month
• Maximum weight of single piece casting: 10 Kg to 500Kg.
• Single piece size : 150 X 150 X 150 mm to 1000 X 1000 X 1000 mm
• Minimum Core Dia: 25 mm
• Minimum Wall Thickness: 10 mm
CE
RT
IFIC
AT
ION
ISO 9001:2008
Production & Supply to
• Valve & Pump
• Automotive/Transportation
• Food Processing
• Mining Oil Exploration
• Marine
• Power Generation
• Earthmoving Equipment
• General Engineering Industries.
Existing Customer
• G.M ENGINEERING PVT LTD.
• JAYANT ENGINEERING & MARKETING PVT.LTD
• R.S ENGINEERING SOLUTION PVT.LTD
• SAGAR ENGINEERING .
• SIDDHARTH ENGINEERS.
AUSTENITIC STAINLESS STEELS
ASTM DINA351-CF8 1.4308A351-CF8M 1.4408A351-CF3 1.4306A351-CF3M 1.4404A351-CF8C 1.4827A351-CF10 1.4308A351-CK20 1.4843A351-CN7M 1.4500A351-CG8M 1.4431
1.45811.4309
AUSTENITIC FERRITE DUPLEX
ASTM DINA351-CN3MN 1.4585A351-CK3MCuN
Materials at Reoncast CARBON STEEL
ASTM DINA216-WCB, WCC 1.0619A352-LCB, LCC 1.6220
LOW ALLOYS & MARTENSITIC STEELS
ASTM DINA217-WC6 1.7356A217-WC9 1.7379A217-CA15 1.4008LC1 1.5419
1.7379
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Materials at Reoncast DUPLEX STAINLESS STEELS
ASTMA890/995-Gr 1AA890/995-Gr 2AA890/995-Gr 3AA890/995-Gr 4AA890/995-Gr 5AA890/995-Gr 6A
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SUPER DUPLEX STAINLESS STEEL
DIN1.44681.44691.45151.45391.45361.4538
NICKEL BASE SUPER ALLOYS
ASTM DINA494-M35-1 2.4365A494-CY40 2.4816A494-CW12MW 2.4686A494-CW2M 2.4610A494-CW6MC 2.4856A494-CX2MW 2.4602A494-CU5MCuC 2.4858
TESTING FACILITY• Sand Testing :
AFS Checking
Compressive Strength
Permeability Testing
Clay Content
• Spectrometer: MAXx
Fe and Ni base Spectrometer up to 31 elements with Nitrogenanalysis.– CRM Samples(Standard): For cross verification of Spectro Analysis
Low Alloy steel
Martensitic Steel
Austenitic Stainless Steel
Duplex Steel
Nickel Base Alloy
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TESTING FACILITY
• Chemical Analysis: All type of Raw Material Analysis.
• Mechanical Testing: Universal Testing Machine of 400 KN connectedwith extensometer.
• Impact Testing: Impact Testing Machine up to 300 J max, Test temp:Room temp 20°C to -196°C.
• Microscope: Microstructure Examination as per ASTM A923 etc., FerriteTesting as per ASTM E562 etc.
• Hardness Testing: Digital Rockwell / Brinell Hardness Tester, PoldyHardness Tester.
• Inter Granular Corrosion Test: ASTM A260 practice A, B, E, C & F.
• Radiation Check Meter: All Castings are checked for RadioactiveContamination.
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NDT
• Dye (Liquid) Penetrate Test.
• Magnetic Particle Testing: Prode Type, Visible Fluorescent Dye.
• Ultrasonic Testing.
• Radiography Testing: Temporary outside IR-192 source.
• Man power: Level II in all NDT.
WELDING QUALIFICATION
Welding Procedure Qualification (WPS) & Procedure Qualification Record (PQR) Following Materials in under Process.
WCB
LCC
LCB
CF8M
4A
5A
CU5MCuC
PATTERN SHOP
• Pattern Type: Teak Wood & Aluminum.
• Individual Sample file and History of each product.
• All patterns mounted on match plate.
• Identification and Marking of method on pattern.
• Method Card of each pattern.
MOULDING
• Moulding Process: Alfa set No back in Omega machinery
• Core: No Back
• Semi Machine Loop Line: 660 X 760 X Adjustable Height.
• Hand Moulding: Up to 1200 X 1200 mm
MELTING
• Induction Melting
• Crucible Capacity: 500 Kg, 750 Kg
• Ladle pre heaters
• Digital Crane weigh
• Immersion Pyrometer
• Ladles: Bottom pouring, Shank pouring & Tea spout pouring.
• Scrap and other materials of the highest quality are used.
• Bath analysis of each Heat.
FETTLING
• Arc Gouging Machine for Stainless Steel
• Pickling and Passivation of Stainless Steel
• Swing Frame Grinding, Fiber Cutting, Pneumatic Grinding.
• Electronic Welding Machine.
HEAT TREATMENT
• Heat Treatment : Bogy Type Gas Fired Furnace with 3.0 MT/batch capacity.
• Water Quenching: Water Tank of 45,000 Liters.
• Agitation: Air agitation is done during quenching.
• Temp Controllers: Six thermocouples with online graph.
• Water Cooling System.
• Calibration: As per STANDARD
NEW COMPONENT
PATTERN TECHNOLOGY
PATTERN MFG. (out side)
METHODING
MOULDING & CORE MAKING
MOULD CLEANING, COATING, CORE COATING, DRYING
CORE SETTING & MOULD CLOSING
MELTING/POURING
CHEMICAL ANALYSIS
HEAT NO. TRACEBILITY
PATTERN DEVLOPMENT
DEFREMOVAL & UPGRADATION
VISUAL INSPECTION
NDT
DESPATCH
PR
OC
ES
S F
LO
W C
HA
RT
PR
OC
ES
S F
LO
W C
HA
RT
Engineering Castings
Ball Valve Castings
Gate. Globe & Check Valve Casting
Butterfly Valve Casting
Lobe Pump Casting
REON CAST PVT. LTD.Survey No. 68 ,P,2, National Highway No. 27, Near- B/H Dharti Agro Engg., Shapar – Veraval, Dist- Rajkot, Pin – 360 0024 Gujarat (India).
Contact No. – Phone +91-02827-254481/82Fax +91-02827-254483
Website: www.reoncast pvt.ltd.comMail: [email protected]