INSTALLATION MANUAL
SAILOR 6000 MF/HF 150W/250W SystemSAILOR 6000 MF/HF 150W FCC System
Table of Contents
i98-130890-B
Thrane & Thrane A/S
SAILOR 6000 MF/ HF 150W/250W System
SAILOR 6000 MF/ HF 150W FCC System
Installation manual
Document number: 98-130890-BRelease date: March, 2011
98-130890-Bii
DisclaimerAny responsibility or liability for loss or damage in connection with the use of this product and the accompanyingdocumentation is disclaimed by Thrane & Thrane. The information in this manual is provided for information purposesonly, is subject to change without notice and may contain errors or inaccuracies.
Manuals issued by Thrane & Thrane are periodically revised and updated. Anyone relying on this information shouldacquire the most current version e.g. from the Thrane & Thrane Extranet at: http://extranet.thrane.com.
Thrane & Thrane is not responsible for the content or accuracy of any translations or reproductions, in whole or in part,of this manual from any other source.
Copyright© 2011 Thrane & Thrane A/S. All rights reserved. Printed in Denmark.
Trademark Acknowledgements• SAILOR is a registered trademarks of Thrane & Thrane A/S.
Table of Contents
iii98-130890-B
Chapter 1 General information
1.1 Introduction ................................................................................................ 1-1
1.2 Technical data ............................................................................................. 1-1
Chapter 2 Installation
2.1 Description .................................................................................................. 2-1
2.2 Mounting the units ...................................................................................... 2-1
2.3 Ground connections .................................................................................... 2-6
2.4 Grounding considerations ............................................................................ 2-7
2.5 Antennas ..................................................................................................... 2-9
2.6 Power supply ............................................................................................... 2-12
2.7 Interconnection of units ............................................................................... 2-13
2.8 Position and time information...................................................................... 2-18
2.9 Telex operation ............................................................................................ 2-19
2.10 Answer back ................................................................................................ 2-20
2.11 Power status ................................................................................................ 2-21
Chapter 3 Technical description
3.1 Control Unit ................................................................................................. 3-1
3.2 Transceiver Unit ........................................................................................... 3-1
3.3 Control/Intercon module 60-127961 .............................................................. 3-1
3.4 Synth. and DSC WR module 60-122879 ......................................................... 3-1
3.5 RX/EX signal path module 60-122880 .......................................................... 3-2
3.6 PA and Filters module 60-122881 ................................................................. 3-2
3.7 PA and Filters module 60-123937 (FCC) ........................................................ 3-3
3.8 SMPS module 60-122882 ............................................................................. 3-3
3.9 Transceiver unit block diagram .................................................................... 3-4
3.10 Transceiver unit interconnection diagram ..................................................... 3-5
3.11 Antenna Tuning Unit ................................................................................... 3-6
3.12 Antenna Tuning Unit block diagram ............................................................. 3-6
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Table of Contents
3.13 Power control and protection system ........................................................... 3-7
3.14 Power control and protection system block diagram ..................................... 3-8
Chapter 4 Service
4.1 Software update .......................................................................................... 4-1
Chapter 5 Spare part exchange
5.1 Disassembling the Transceiver Unit .............................................................. 5-1
5.2 Transceiver Unit module location ................................................................. 5-2
5.3 Required service tool ................................................................................... 5-4
5.4 Accessory list ............................................................................................... 5-4
Glossary ................................................................................................................... Glossary-1
Chapter 1: General information 1-1
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General information1.1 Introduction
The 150W / 250W MF/HF transceiver with integrated DSC and telex is designed for maritime applications involuntary as well as compulsorily fitted vessels. It offers simplex and semi-duplex SSB radiotelephonecommunication in the maritime mobile frequency bands between 1.6 and 30 MHz. The basic version of thetransceiver includes voice, DSC and a dedicated 2187.5 kHz DSC watch receiver, forming an ideal system forMF GMDSS installations.The equipment consists of a compact transceiver control unit, a fully remote controlled transceiver unit andan automatic antenna tuning unit.The microprocessor controlled Antenna Tuning Unit automatically matches the impedance of antennasbetween 8 and 18 metres in length and requires no presetting at the installation. The typical tuning time is1 s. It is designed for outdoor installation and may be located up to 100 metres from the Transceiver Unit.The Transceiver Unit contains all receiver and transmitter circuits. The fully protected solid state 150W / 250Wpower amplifier cooled by natural convection matches a 50 ohm antenna system, but is normally used inconnection with the Antenna Tuning Unit. The DSC/Telex modem contains two demodulators, one connectedto the built-in watch receiver for continuous watch on the DSC distress frequency 2187.5 kHz, the otherconnected to the communication receiver which may be used to keep simultaneous watch on other DSCfrequencies or may be used for telex communication.The transceiver can easily be upgraded to include 6 channel scanning DSC watch receiver, and Telexoperation to comply with MF/HF requirements in sea area A3. The upgrade is done by entering softwarelicense codes.The Control Unit is for operation of radiotelephone as well as DSC and telex functions. Use of the equipmentis simple, logic and straight forward. DSC operation is based on the use of soft keys. Guiding texts are providedand the large display is able to show the contents of a complete call in one screen.For telex operation the Message Terminal is connected to the system through the CAN bus.The equipment is designed for operation from a 24 V battery. With the optional AC Power Supply unit installedthe equipment may be supplied from 115/230 V AC main or emergency supplies with automatic switch-over to24 V DC supply in the absence of AC supply voltage. Also optionally, a battery charger for AC is available in theproduct line.The built-in test facilities and easy-to-replace module design of the equipment simplifies the service concept.
1.2 Technical data1.2.1 General
Complies with the relevant IMO performance standards for MF/HF GMDSS equipment, the ITU RadioRegulations, the ITU-R recommendations and the relevant performance specifications of ETSI, IEC and FCC,in the ITU marine bands.
Operating modes:Operating modes:Operating modes:Operating modes:Operating modes: Simplex and semi-duplex SSB telephony (J3E), DSC (J2B), AM broadcast reception(A3E) and Telex (J2B)
Frequency range:Frequency range:Frequency range:Frequency range:Frequency range: Refer to sections concerning specific characteristics
Frequency stability:Frequency stability:Frequency stability:Frequency stability:Frequency stability: Better than 0.35 ppmWarm-up time. Less than one minuteAgeing less than 0.1ppm/year
Normal operatingNormal operatingNormal operatingNormal operatingNormal operatingtemperature:temperature:temperature:temperature:temperature: from 0°C to +40°C
Extreme operatingExtreme operatingExtreme operatingExtreme operatingExtreme operatingtemperature:temperature:temperature:temperature:temperature: From -15°C to +55°C
User-programmableUser-programmableUser-programmableUser-programmableUser-programmablechannels:channels:channels:channels:channels: 199 frequency pairs with mode (1-199)
Chapter 1: General information
Chapter 1
1-2 Chapter 1: General information 98-130890-B
User-programmableUser-programmableUser-programmableUser-programmableUser-programmablestations:stations:stations:stations:stations: 40 stations with name, MMSI and station channel
Output power:Output power:Output power:Output power:Output power: Refer to sections concerning Receiver / Transmitter characteristics
Supply voltage:Supply voltage:Supply voltage:Supply voltage:Supply voltage: Nominal 24V DC floating (-10 +30%)With optional external AC power supply:115/230V AC 50/60 Hz. Automatic change-over to DC in the absence of AC supply
Power consumption:Power consumption:Power consumption:Power consumption:Power consumption: 150W:150W:150W:150W:150W: 250W250W250W250W250W:Rx, 60 W (approx. at 24V DC)Tx, SSB speech: 175W 300WTx, SSB two-tone: 300W 550WTx, DSC/TELEX: 310W 600W
Compass safe distance:Compass safe distance:Compass safe distance:Compass safe distance:Compass safe distance: Compass safe distance in accordance with ISO/R 694 are given below in metres
UnitUnitUnitUnitUnit StandardStandardStandardStandardStandard SteeringSteeringSteeringSteeringSteering5.4°/H 18°/H
Control Unit 1.2 0.5Transceiver Unit 0.4 0.2Antenna Tuning Unit 0.3 0.1Handset 0.3 0.2Cradle 1.1 0.7Loudspeaker 2.2 1.6
1.2.2 Receiver characteristicsGeneral:General:General:General:General: Complies with ETSI 300373 in the ITU marine bands.
Reception:Reception:Reception:Reception:Reception: ModeModeModeModeMode Rx/Tx antenna plugRx/Tx antenna plugRx/Tx antenna plugRx/Tx antenna plugRx/Tx antenna plug DSC/Telex antenna plugDSC/Telex antenna plugDSC/Telex antenna plugDSC/Telex antenna plugDSC/Telex antenna plugSSB/AM XDSC X (Routine calls) X (Distress calls)Telex X
Frequency range:Frequency range:Frequency range:Frequency range:Frequency range: 150 kHz to 30 MHz
Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution: 100 Hz by keyboard entry10 Hz, 100 Hz or 1 kHz search/fine-tune facility is provided
Input impedance:Input impedance:Input impedance:Input impedance:Input impedance: Rx/Tx : 50 ohm
The Antenna is matched by the antenna amplifier in the Antenna Tuning Unit
DSC/Telex: 50 ohm12V DC / 20 mA is available for eventual use of active antenna.
Sensitivity:Sensitivity:Sensitivity:Sensitivity:Sensitivity: Telephony(J3E): below 11 dBµV for 20 dB SinadBroadcast (A3E): below 25 dBµV for 20 dB SinadDSC/Telex (J2B): below 0 dBµV
Intermodulation:Intermodulation:Intermodulation:Intermodulation:Intermodulation: Telephony (J3E): Wanted Signal: 30 dBµVIntermodulation level: above 80 dBµVTelex(J2B): Wanted Signal: 30 dBµVIntermodulation level: above 90 dBµVDSC (J2B): Wanted Signal: 20 dBµVIntermodulation level: above 80 dBµV
Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection: above 70 dB
Technical data
Chapter 1: General information 1-3
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Audio output power:Audio output power:Audio output power:Audio output power:Audio output power: Build-in loudspeakerOptional loudspeaker output 6 W typical with less than 10 % distortion.Output intended for 8 ohm loudspeaker.
1.2.3 Transmitter characteristicsGeneral:General:General:General:General: Complies with ETSI 300373 and FCC or better in the ITU marine bands.
The Transmitter characteristics are with the Antenna Tuning Unit included.
Frequency range:Frequency range:Frequency range:Frequency range:Frequency range: The ITU marine bands in the frequency range 1605 kHz to 30 MHz
Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution:Frequency resolution: 100 Hz
Output power:Output power:Output power:Output power:Output power: 150 W SSB:± 1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and modulationrate greater than 3 baud.
Reduction to 80 W when continuously keyed with duty cycle greater than 55%during 1 min. Automatic power recovery after 1 min.
DSC/Telex:120 W ± 1.4 dB
250 W SSB:±1.4 dB into 50 ohm Antenna, voice for a duty cycle less than 55% and modulationrate greater than 3 baud.
Reduction to 100 W when continuously keyed with duty cycle grater than 55%during 1 min. Automatic power recovery after 1 min.
DSC/Telex:160 W ± 1.4 dB
Power reduction:Power reduction:Power reduction:Power reduction:Power reduction: Low power: 20 W PEP
Intermodulation:Intermodulation:Intermodulation:Intermodulation:Intermodulation: below -31 dB/PEP
Spurious Emission:Spurious Emission:Spurious Emission:Spurious Emission:Spurious Emission: below -43 dB/PEPbelow -60 dB/PEP (FCC)
Hum and noise:Hum and noise:Hum and noise:Hum and noise:Hum and noise: Less than - 40 dB/PEP
1.2.4 DSC Watch receiver characteristicsGeneral:General:General:General:General: Complies with ETSI 300338 or better.
Reception:Reception:Reception:Reception:Reception: DSC/Telex antenna plug.
Frequency range: Frequency range: Frequency range: Frequency range: Frequency range: Scanning the following frequencies if upgraded to include 6 channel scanning DSCwatch receiver:2187.5 kHz, 4207.5 kHz, 6312.0 kHz, 8414.5 kHz, 12577.0 kHz, 16814.5 kHz
Input impedance:Input impedance:Input impedance:Input impedance:Input impedance: DSC/Telex: 50 ohm12V DC / 20 mA is available for eventual use of active antenna.
Sensitivity:Sensitivity:Sensitivity:Sensitivity:Sensitivity: DSC (J2B): below 0 dBµV
Intermodulation:Intermodulation:Intermodulation:Intermodulation:Intermodulation: DSC (J2B): Wanted Signal: 20 dBµVIntermod. level: above 70 dBµV
Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection:Spurious rejection: above 70 dB
Technical data
1-4 Chapter 1: General information 98-130890-B
1.2.5 Antenna characteristicsGeneral:General:General:General:General: Complies with ETSI 300373 and FCC or better in the ITU marine bands
Frequency range: Frequency range: Frequency range: Frequency range: Frequency range: 1.6 MHz - 27 MHz
Antenna requirements: Antenna requirements: Antenna requirements: Antenna requirements: Antenna requirements: 8-18 m wire and/or whip antenna
Antenna tuning: Antenna tuning: Antenna tuning: Antenna tuning: Antenna tuning: Fully automatic with no presetting
Tuning speed: Tuning speed: Tuning speed: Tuning speed: Tuning speed: 0.1 - 8 sec.
Power capability: Power capability: Power capability: Power capability: Power capability: 350W PEP into 50 ohm antenna
Extreme operatingExtreme operatingExtreme operatingExtreme operatingExtreme operatingtemperature:temperature:temperature:temperature:temperature: from -25°C to +55°C
1.2.6 DSC/Telex modem characteristicsDSC:DSC:DSC:DSC:DSC: DSC Equipment class: Class A
Protocols: ITU-R M. 493-13, M. 541-9
Ship’s identity: 9-digit identity number
Navigator interface: According to IEC 61162-1GLL, RMC, ZDA, GGA, GNS
TELEX:TELEX:TELEX:TELEX:TELEX: Protocols: ITU-R M. 625-3 (incl. M. 476-5), M. 490,M. 491-1, and 492-6 NBDP telex in ARQ, FECand SELFEC modes
Ship’s identity: 5- and/or 9-digit identity number
1.2.7 Dimensions and weightControl Unit:Control Unit:Control Unit:Control Unit:Control Unit:6301/02/03:6301/02/03:6301/02/03:6301/02/03:6301/02/03: Width: 241 mm (9.5")
Height: 107 mm (4.2")Depth: 99 mm (3.9")Weight: 0.82 kg (1.8 lbs)
Transceiver UnitTransceiver UnitTransceiver UnitTransceiver UnitTransceiver Unit6360/62/63:6360/62/63:6360/62/63:6360/62/63:6360/62/63: Width: 390 mm (15.3")
Height: 445 mm (17.5")Depth: 127 mm (5")Weight: 19 kg (41.9 lbs)
Antenna Tuning Unit:Antenna Tuning Unit:Antenna Tuning Unit:Antenna Tuning Unit:Antenna Tuning Unit:6381/82:6381/82:6381/82:6381/82:6381/82: Width: 290 mm (11.4")
Height: 500 mm (19.7")Depth: 80 mm (3.1")Weight: 3.3 kg (7.3 lbs)
Equipment category:Equipment category:Equipment category:Equipment category:Equipment category: Control Unit: ProtectedTransceiver Unit: ProtectedAntenna Tuning Unit: Exposed
Technical data
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Installation2.1 Description
Correct installation of the equipment is important for maximum performance and reliability. Antennas andearth connections must be installed with the greatest care using corrosion resistant materials.Cable routing shall be made so the cables are protected from physical damage. Sharp cable bends especiallyon coaxial cables must be avoided and a sufficient number of clips or straps should be used to secure thecables.
2.2 Mounting the unitsMounting the Control Unit (CU)Mounting the Control Unit (CU)Mounting the Control Unit (CU)Mounting the Control Unit (CU)Mounting the Control Unit (CU)One Unit shall be connected to the Transceiver Unit using the build-in local bus (CU-TU Bus). The CU maybe mounted up to 100m from the Transceiver Unit using just a multicable 5 x 2 x 0.5 mm2 screened.The Control Unit may be tabletop or bulkhead mounted.
Control Units with mounting bracketControl Units with mounting bracketControl Units with mounting bracketControl Units with mounting bracketControl Units with mounting bracket
Mounting optionMounting optionMounting optionMounting optionMounting option Drilling plan for bracketDrilling plan for bracketDrilling plan for bracketDrilling plan for bracketDrilling plan for bracket
Chapter 2
Control unit connector panelControl unit connector panelControl unit connector panelControl unit connector panelControl unit connector panel
Weight:Weight:Weight:Weight:Weight:Control Unit 0.82 kgMounting Bracket 0.20 kg
99-131985
200mm
53mm
71m
m
247mm
9mm
4 x M4 or hole for
self-tapping ø3.9
23.5mm
2-2 Chapter 2: Installation 98-130890-B
Control Units with flush mounting bracketControl Units with flush mounting bracketControl Units with flush mounting bracketControl Units with flush mounting bracketControl Units with flush mounting bracket
Drilling planDrilling planDrilling planDrilling planDrilling plan
Flush mount template
Remove material from shaded area only!
99-132034
89mm
227mm
R2.5mm x 4
Weight:Weight:Weight:Weight:Weight:Flush mount bracket 0.04 kg
WARNING:WARNING:WARNING:WARNING:WARNING:Only use screws supplied withmounting kit for attaching flushmounting bracket to Control Unit.
Handset for Control UnitHandset for Control UnitHandset for Control UnitHandset for Control UnitHandset for Control Unit
This Handset has a hook-on/off function,
which is activated by a small magnet embedded
in the cradle.
The cradle must be installed as illustrated in
order to ensure the hook-on/off functionality
of the Handset.
7562
226
* 120
min. 100
Space for handset access
Space for cable and handset cable
54
45
135
39655C
Drilling plan
Weight:Weight:Weight:Weight:Weight:Handset for Control Unit 0.4 kg (0.02lbs)
Dimensions are in mm
Mounting the Units
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Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)Mounting the Transceiver Unit (TU)The Transceiver Unit should be installed in a dry place and consideration should be given to accessibility forservicing. It is important to provide sufficient airspace below, above and in front of the unit for adequate aircirculation through the cooling fins. The drawing below shows the outer dimensions, mounting possibilitiesand the minimum distance to other objects, as well as a drilling plan.
391
430
360
350
88
145
1
1
4 x ø8
Cable fitting
37955A
1) Space for cable: min. 150 mm
Space for airflow and service: min. 500 mm
Cable fittingCable fittingCable fittingCable fittingCable fitting
80
56
57.6
70
12
38417
Dimensions are in mm
Mounting the Units
2-4 Chapter 2: Installation 98-130890-B
Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)Mounting the Antenna Tuning Unit (ATU)The ATU may be mounted up to 100 metres from the Transceiver Unit using just one RG-213/U or better coaxialcable.The ATU must be installed outside in a convenient position to have good access for sufficient length of feederwire to meet the antenna connection point.
37978
271
1216
416
4
145
50
170
76.5
75
2)
3)
1)
290
80
200
352
6 x ø6.50
1) Space to nearest overhang: min. 50 mm2) Space for service access: min. 500 mm3) Space for cable and service access: min. 200 mmDimensions are in mm
Mounting the Units
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SAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxSAILOR 6208 Control Unit Connection BoxThe SAILOR 6208 is used to convert the small cable dimension from LTW plug to screw terminal with strainrelief for connection to larger cable dimensions.The box is used to connect the Transceiver Unit to Control Units and Message Terminal respectively.The box is fitted with optional 120 ohm CAN-BUS termination.
Weight:Weight:Weight:Weight:Weight:SAILOR 6208 0.5 kg.
SAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxSAILOR 6209 Accessory Connection BoxThe SAILOR 6209 is used to convert the small cable dimension from LTW plug to screw terminal with strainrelief for connection larger cable dimensions.The box is used to connect the Transceiver Unit and /or the Control Unit to peripheral equipment e.g. GPS,external loudspeaker etc.
4 pcs. ø5.50
100
100
26 11.00 77.70
7.50
82.7
0
36998
Weight:Weight:Weight:Weight:Weight:SAILOR 6209 0.4 kg.
Dimensions are in mm
The SAILOR 6208 and the SAILOR 6209 may be ordered as accessory. Please find accessory list on the lastpage of this manual.
Drilling PlanDrilling PlanDrilling PlanDrilling PlanDrilling Plan
Drilling PlanDrilling PlanDrilling PlanDrilling PlanDrilling Plan
Mounting the Units
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2.3 Ground connectionsAntenna Tuning UnitAntenna Tuning UnitAntenna Tuning UnitAntenna Tuning UnitAntenna Tuning UnitAs the earth connection of a transmitter is a veryimportant part of the antenna system, it is of theutmost importance to keep in mind that the earthconnection of the Antenna Tuning Unit must have thelowest possible RF-impedance. Losses in the earthconnection will result in a decrease in radiated powerwhich means that the range of the transmitter will bereduced. In steel ships a 100 x 0.5 mm copper strap asshort as possible is connected between the earthterminal at the bottom of the Antenna Tuning Unit andtwo or three 1/2" or M12 bolts welded to thesuperstructure. Vessels constructed of non-conductingmaterials must be equipped with a copper earth platehaving a minimum area of 1 square metre mountedbelow the water line. From a copper earth bolt hardsoldered to the earth plate a 100 x 0.5 mm copper strapis run, preferably uninterrupted to the earth terminalat the bottom of the Antenna Tuning Unit.Should it be necessary to break the copper strap, for example to pass through a deck, two or three 1/2" or M12bolts should be used for this feed through. On wooden ships having a superstructure of metal, thissuperstructure should also be effectively connected to the copper strap by using stainless steel bolts andpreferably pieces of stainless steel strips between the metal parts. On fibre glass boats, such as yachts andsailing boats, it may be difficult to install a sufficiently good earth. Short copper straps are bolted toconducting parts on the engine, the keel and other conducting objects. Many copper straps can be glued tothe inner surface of the hull below the water line to produce a large capacitance to the water. It is importantthat the total area of copper is large and that the distance between the copper surface and the water is assmall as possible. The copper straps are connected directly to the ATU.
Transceiver Unit and Control UnitTransceiver Unit and Control UnitTransceiver Unit and Control UnitTransceiver Unit and Control UnitTransceiver Unit and Control UnitThe Transceiver Unit is preferably groundedseparately to the ships metal in the shortestpossible way. A 10 to 16mm sq. ground wire isconnected to the ground terminal (cable clamp)at the bottom of the unit.
Copper strap 100 x 0.5mm
Dimensions are in mm.
37872
20
50
80
6
6.6
R3.3
11mm
ø5.4mmcrimp
wire
37836
Ground connections
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2.4 Grounding considerationsProper system grounding is one of the most important installation details.Two areas of grounding must be considered:
a) The ground connection between the ATU and earth ground plane.b) The ground connection of the TU and the externally connected equipment.
Each area requires separate considerations even though they are interrelated. Ideally the Control Unit,Transceiver Unit, Antenna Tuning Unit and the antenna ground-plane must have the same RF groundpotential. Unfortunately this situation is seldomly achieved, but interference problems will be reduced alongwith how close to this “ideal” the grounding of the installation is performed.On some installations ground loops will cause problems. A ground loop is caused by more than one groundpath for a given unit. This will introduce circulating RF currents which may cause malfunction of otherequipment onboard the ship as well as a “hot” handset.
ATUTU
CU
'Hot' Handset
RF current loop
Ground-Plane
Not OK installation
Zg
37867
Antenna startAntenna startAntenna startAntenna startAntenna startThe vertical antenna always start at its electrical ground-plane, whether or not it is physically mounted there.First determine the antenna’s electrical ground-plane, which is where the ATU must be mounted. Wherepossible always take the ATU to the ground, not the ground to the ATU.In case of a fibreglass boat, the ground-plane may well be at the hull grounding terminal. Then this is wherethe Antenna Tuning Unit should go and this is where the antenna actually starts.
ATU
TUCU
OK installation
Not a 'Hot' Handset
Ground-Plane
37868The antenna starts here
Grounding considerations
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RF ground loopRF ground loopRF ground loopRF ground loopRF ground loopIt is not always possible or practical to mount the ATU using a very short strap to the actual ground-plane.In such a case the coaxialcable may be connected between units with different ground potentials causing RFloop-current to flow.
ATUTU
CU
Not OK installation
coaxial cable
RF current loop
Ground-Plane
Zg
37869
Vg = Iant x Zg
Minimizing ground loopsMinimizing ground loopsMinimizing ground loopsMinimizing ground loopsMinimizing ground loopsBy routing the coax cable very close together with the ATU ground strap (secure good RF coupling betweenthe two) all the way down to the ground-plane, there will be no RF ground loop left to generate theinterference.
ATUTU
CU
coaxial cable
Ground-Plane
OK installation
Zg
37870
Vg = Iant x Zg
Antennas
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2.5 AntennasTransceiver AntennaTransceiver AntennaTransceiver AntennaTransceiver AntennaTransceiver AntennaThe equipment is used with common transmitting and receiving antenna. The antenna should be erected inthe open, away from conducting object such as derricks etc. which may cause reduction of the radiated power.Insulators should be of the best type having low leakage even when wet. Stays, wires, steel masts etc. shouldbe either effectively earthed or insulated. The antenna should also be kept as far away as possible fromelectrical equipment in order to minimize noise. Electrical installation such as cable braiding (screens) andinstruments in the vicinity of the antenna should be earthed effectively, and the instruments in questionshould be fitted with noise-interference suppression devices, effective in the range 0.1 MHz to 30 MHz to avoidmalfunction of these instruments. The Antenna Tuning Unit will tune on any frequency in the range 1.6 to 27MHz to good whip and/or wire installations of 12 to 18 meters total electrical length.Shorter antennas, electrical length down to 8 meters can be used. Where possible long antennas should beinstalled to maximize the radiated power in the lower frequency bands.
In general a 12 meter antenna installation can be made using an 8 meter whip and 4.5 meter feeder or a 10meter whip and 2.5 meter feeder. In both cases the whip should be mounted on a pole allowing for the feederto be erected at an angle of no less than 60 degrees to create a vertical antenna system. Using horizontalfeeders or feeders mounted at an angle below 45 degrees usually transform the antenna radiation resistanceto a lower value reducing the radiated power. Furthermore, the total antenna system should be kept well awayfrom conductive objects such as the mast. Usually a horizontal distance of more than 4 meters will create goodresults.
If a whip antenna is used this should have an anti-corona ball as a top termination to preventcrackling noise in the receiver.
The antenna is terminated at the insulator at the top of theAntenna Tuning Unit. The insulator must be relieved frommechanical stress by using max. 1 metre flexible wirebetween the insulator and a support. To maximize theradiated power and avoid flash over keep distance tometal parts as long as possible. All wire junctions in theantenna system must be made with cable lugs of correctsize according to the wire gauge. This will prevent badconnections due to corrosion. For further corrosion proofinggrease may be applied to the cable joints.
Antennas
2-10 Chapter 2: Installation 98-130890-B
Recommended ATU installationRecommended ATU installationRecommended ATU installationRecommended ATU installationRecommended ATU installationOn a metal-hull vessel:Install the ATU on an ATU Mounting Kit shown on page 2-10. The kit is stainless steel which can be boltedor welded to ship's hull to ensure good and solid connection in the radio system primary ground point.The mounting kit will at the same time ensure straight and flat mounting for the ATU cabinet and provide goodairflow around the ATU for better heat dissipation.
On a wooden or fibreglass hull vessel:Install the ATU on an STU Mounting Kit shown on page 2-10. The kit is stainless steeæ which can be boltedto ship's hull and then provide a ground plane connection to ensure good and solid connection in the radiosystem primary ground point.The ground plane should normally be provided in as vide surface as possible with shortest possibleconnection to ships earth connection to the water surface.Alternatively and in case of long ground connections the grounding should be arranged in a solid andshielded cable connection where sufficient cable square material to provide the connection and the shieldingconnected to ATU Mounting Kit and left open at earth connection side.
Antenna Tuning Unit bracket Antenna Tuning Unit bracketwelded to the railing. welded to the deck.
Antennas
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Optional an ATU Mounting Kit may be supplied as shown below. The kit exists in two versions:
1 Includes mounting plate and fittings for mast - part no. 7375892 Includes the mounting plate - part no. 737588
1 For mounting the ATU directly on a mast, where the Mounting Plate and fittings for mast can form asufficient earth connection on a steel mast welded to the superstructure.
2 To get an even mounting surface on an uneven support.
6 x mountingholes for Antenna Tuner Unit.
5 Treadrod M10 64.005
4 Mountingplate 237218
1 2 3 4 5
DSC watch receiver antennaDSC watch receiver antennaDSC watch receiver antennaDSC watch receiver antennaDSC watch receiver antennaThe DSC watch receiver antenna may be an active or a passive type.The antenna should be erected well in the clear and kept away as far as possible from electrical equipmentin order to minimize noise. Electrical installation such as cable braiding and instruments in the vicinity of theantenna should be earthed effectively, and the instruments in question should be fitted with noise-interference suppression devices, effective in the range 0.1 to 30 MHz. The antenna feed-in should be coaxialcable.In case of a passive antenna the feed-in should be as short as possible, especially in the case of shortantennas. The recommended antenna length is 7-30 meters. If a long coax cable is necessary an impedancematching transformer should be inserted at the antenna or an active antenna should be used.DC supply voltage for an active antenna is available at the DSC RX antenna connector. The supply voltage is+12V for supply currents up to 20 mA. The short circuit current is limited to 2 mA to allow passive antennaswith matching transformers to be connected directly.
1 Nut M102 Tooth lock washer M103 Fitting for mast4 Mountingplate for ATU5 Treadrod M10
Power supply
2-12 Chapter 2: Installation 98-130890-B
2.6 Power supplyThe supply leads are connected to the supply terminal strip of the Transceiver Unit. The supply terminal stripis adapted for 3 wire shielded power supply cable to meet international installation and EMC requirements.The safety ground wire is connected to the left terminal showing ground symbol and shielding connected tothe cable fitting shown in page 2-3 must be well grounded to ships hull.The earth connection of the equipment will not cause the battery to be earthed. Maximum permissible peakvoltage between the battery terminals and earth is 100 V.
Fusing must be provided in the supply leads.
Table below shows the necessary cable cross sections and external fuse ratings.
60mm
plastic cover
screw
clamp
plastic house
screen (twisted)
conductor (twisted)
cable fitting
15mm
99-132996
Max. cable length to Recommended cable External fuses
battery * Screened multiwire
5 m 3 x 10 mm² 40 A
8 m 3 x 16 mm² 50 A
12 m 3 x 25 mm² 63 A
Interconnecton of units
2-13
Inst
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Chapter 2: Installation98-130890-B
2.7 Interconnection of units
Transceiver Unit connector panelTransceiver Unit connector panelTransceiver Unit connector panelTransceiver Unit connector panelTransceiver Unit connector panel
TU-CU BUS AUX SUPPLY ALARM LAN DSC RX RX/TX
99-130948
24V DC
Control Unit connector panelControl Unit connector panelControl Unit connector panelControl Unit connector panelControl Unit connector panel
TU-CU BUS
AUX
LAN
99-130950
ACC
Antenna Tuning Unit connector panelAntenna Tuning Unit connector panelAntenna Tuning Unit connector panelAntenna Tuning Unit connector panelAntenna Tuning Unit connector panel
40631
Interconnecton of units
2-14 Chapter 2: Installation 98-130890-B
99-130929
Control Unit
Transceiver Unit
Antenna
Tuning
Unit
Handset
ACC
AUX
TU-CU BUSLAN
SUPPLY
ALARM
24VDC
DSC RX
RX/TX
Loud
speaker
2182 Selc
(optional)
External
DSC
Alarms
(optional)
AC
Power Supply/
Battery
Charger
LTW
12male
RG-213/U
34
6
9
TX
inhibit
(optional)
1
1013
25
7
13
Please check the accessory list to find recommended power products
)* **
Please check the accessory list to find recommended loudspeaker
Please note that for distance less than 25m the system will work with 0.25mm² instead of 0.5mm²
)
TU-CU
GND
LAN
Message
Terminal
LTW
12male
LTW
10male
Keyboard
Printer
12
RJ45
8
GPS
(optional)
406209A
Handset/
Hand-
microphone
(Back)
Handset/
Hand-
microphone
(Front)
LTW
10male
11
GND
AUX
RX/TX
RJ45
LTW
12male
LTW5
male
LTW
10male
PL259
PL259
Ethernet
Switch
Alarm
Panel
Data
Modem
(optional)
24V
Battery
GPS
RG-213/U
12
**
)
)*
"Optional"
(optional)
(optional)
Service
406208A
Control Unit
Conn. Box
11
406208A
Control Unit
Conn. Box
406209A
Accessory
Conn. Box
8
Interconnecton of units
2-15
Inst
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Chapter 2: Installation98-130890-B
Cable 1: Control Unit - ACCCable 1: Control Unit - ACCCable 1: Control Unit - ACCCable 1: Control Unit - ACCCable 1: Control Unit - ACCCable: 10 x LTW-UL2464 26AWGCable-connector: 10 way LTW
Control Unit‘ACC’ Designation Remarks Color
10 way LTW1 NMEA+ NMEA position input Brown2 NMEA- NMEA position input Blue3 2182 Selec OC output. Low when 2182 kHz is selected White4 NC No Connection Green5 MIC Handset microphone Yellow6 EAR Handset earpiece Grey7 HOOK_PTT Hook and PTT Pink8 +12V DC 12V supply to handset Red9 GND System ground Black10 GND System ground Orange
Cable 2: Control Unit - GroundCable 2: Control Unit - GroundCable 2: Control Unit - GroundCable 2: Control Unit - GroundCable 2: Control Unit - GroundRecommended wire dimension: min. 2.5 mm2
Maximum length 0.2 m
Cable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable 3: Control Unit - Transceiver UnitCable: 12 x LTW-UL2464 20AWGMaximum cable length 100 m (6 m supplied)For extended installations, use multicable 6x2x0.5mm2 or betterCable-connector: 12 way LTW
Control Unit Transceiver Unit‘TU-CU Bus’ ‘TU-CU Bus’ Designation Remarks Color12 way LTW 12 way LTW
1 1 a SHIELD Screen connected to system ground Brown2 2 b GND System ground Blue3 3 b +24V Supply voltage for the Control Unit White4 4 c CAN_Vcc CAN supply (15V DC) Green5 5 d CAN_H CAN data H Yellow6 6 d CAN_L CAN data L Grey7 7 c CAN_GND CAN ground Pink
8 8 a SUPPLY_ONSupply on signal to the Transceiver Unit.Active when connected to GND
Red
9 9 e AUDIO_IN+ Black10 10 e AUDIO_IN- Orange11 11 f AUDIO_OUT+ Violet12 12 f AUDIO_OUT- Cyan
Balanced Audio IN
Balanced Audio OUT
Tvistedpair
Cable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable 4: Transceiver Unit - Antenna Tuning UnitCable: 50 ohm coaxial cable RG213/U (or better) - part no. 77.508Maximum cable length 100 mCable-connector: UHF connector PL259 - part no. 75100054Where the coaxial cable connection requires a PL259 UHF connector a Crimp type connector should be fitted- part no. 78.508
Cable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundCable 5: Transceiver Unit - GroundRecommended wire dimension: min. 10 mm2
Maximum length 0.2 m
Interconnecton of units
2-16 Chapter 2: Installation 98-130890-B
Cable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaCable 6: Transceiver Unit - DSC/TELEX RX AntennaType: 50 ohm coaxial cable RG213/U (or better) - part no. 77.508Maximum cable length 100 mCable-connector: UHF connector PL259 - part no. 75100054Where the coaxial cable connection requires a PL259 UHF connector a Crimp type connector should be fitted- part no. 78.508
Cable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCable 7: Antenna Tuning Unit - GroundCopper strap 100 x 0.5 mmRefer to section ‘Ground Connections’
Cable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable 8: Control Unit – External DSC Alarms & External SpeakerCable: 12 x LTW-UL2464 20AWGMaximum cable length 3 mCable-connector: 12 way LTW
Control Unit‘AUX’ Designation Cable no. Remarks Color
12 way LTW1 NC 10 No Connection Brown2 NC 11 No Connection Blue3 NC 11 No Connection White4 NC 9 No Connection Green5 OTHER ALARM 8 + 5V output, when active Yellow6 NC 10 No Connection Grey7 DISTRESS_ALARM 10 + 5V output, when active Pink8 GND 9 System ground Red9 SPEAKER_OUT 8 External speaker (max 6W in 8ohm) Black10 NC 10 No Connection Orange11 NC 11 No Connection Violet12 NC 12 No Connection Cyan
Interconnecton of units
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Chapter 2: Installation98-130890-B
Cable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable 9: Transceiver Unit - AUXCable: 10 x LTW-UL2464 26AWGMaximum cable length 3 mCable-connector: 10 way LTW
Transceiver Unit‘AUX’ Designation Remarks Color
10 way LTW1 NMEA_IN+ NMEA position input Brown2 NMEA_IN- NMEA position input Blue3 GND System ground White
4 LINE_OUTSingle ended 600 ohms AF outputNominal 0 dBm in 600 ohmRefers to system ground (GND)
Green
5 LINE_INSingle ended 600 ohms AF inputNominal level 0 dBmRefers to system ground (GND)
Yellow
6 TX_INHIBITTransmitter inhibit/RX mute input. Pulled up to +15 VActive when connected to GND
Grey
7 TX_KEYEDLow when TX keyedOC output, max. 50 mA, 12 V
Pink
8 12V_OUT+12 V outputMax. 50 mA
Red
9 EXT KEYTransmitter key input. Pulled up to +15 VActive when connected to GND
Black
10 GND System ground Orange
Cable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable 10: Transceiver Unit - Supply AlarmCable: 5 x LTW-UL2464 24AWGCable-connector: 5 way LTW
Transceiver Unit‘SUPPLY ALARM’ Designation Remarks Color
5 way LTW1 AC_ALR* AC Alarm input. Alarm when connected to GND Brown2 GND System ground Blue3 VBAT- Black4 VBAT+ White5 NC No Connection Green/GND
Voltage input for high/low battery voltage alarm
Cable 11: Message TerminalCable 11: Message TerminalCable 11: Message TerminalCable 11: Message TerminalCable 11: Message TerminalCable: Shielded high quality USBMaximum cable length 1 m
Cable 12: EthernetCable 12: EthernetCable 12: EthernetCable 12: EthernetCable 12: EthernetCable: STP CAT-5EMaximum cable length 100 m
Cable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V BatteryCable 15: Transceiver Unit – 24V Battery
Max. cable lengthto battery *
5 m 3 x 10 mm² 40 A8 m 3 x 16 mm² 50 A12 m 3 x 25 mm² 63 A
Cable type External fuses
* fused
Telex operation
2-18 Chapter 2: Installation 98-130890-B
Position and time information
2.8 Position and time information
Connection of Navigation EquipmentConnection of Navigation EquipmentConnection of Navigation EquipmentConnection of Navigation EquipmentConnection of Navigation EquipmentNavigation equipment complying with the NMEA 0183/IEC 61162-1 standard may be connected for automaticposition and time updating. Connection is made to the ‘NMEA’ terminals of the Control Unit.The NMEA receive circuit consists of an optoisolator with a 470 ohms series resistor to insure current modeoperation and a shunt diode to limit reverse bias as shown below. The circuit is isolated from ground.
NMEA IN -
NMEA IN +
37871
A
B
The circuit operates with a minimumdifferential input voltage of 2 voltsand takes less than 2 mA from theline at that voltage. The maximumvoltage is 15 volts.
Interconnection between devices may be by means of two-conductor shielded twisted-pair wire. Multiplelisteners may be connected to a single talker. The receivers are connected in parallel. The shield should beconnected to the navigator chassis and should not not not not not be connected at any listener. However the shield shouldbe continuous (unbroken) between all listeners.
Supported sentences:GLL (longitude, lattitude, utc, status, mode)GGA (longitide, lattitude, utc, quality )RMC (longitude, lattitude, utc, status, mode)GNS (longitude, lattitude, utc, mode)ZDA (utc, day, month, year)Only the mentioned fields are used - the rest are discarded.
2-19
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Chapter 2: Installation98-130890-B
2.9 Telex operationThe GMDSS Radiotelex Terminal is designed in accordance with relevant IMO, ITU and ETSI recommendation/specifications and has been approved for shipboard installations to be operating within the Global MaritimeDistress and Safety System.
It supports world-wide ship-to-ship, shore-to-ship and ship-to-shore communication by utilizing theradiotelex protocols described in ITU- Rec. 625 to overcome the deficiencies of the HF medium. In case of two-way communication an ARQ (Automatic Repetition reQuest) algorithm for error correction is thus used, andwhen sending to more than one station an FEC (Forward Error Correction) algorithm is used.
SAILOR 6209Accessory
Connection Box
SAILOR 6209Accessory
Connection Box
UnitAntenna Tuning
MF/HF
Handset
SAILOR 638x
Message Terminal
DSC Watch receiver250W MF/HF with 6 ch. Scanning
SAILOR 636x
MF/HF DSC Telex Aerial
(Optional)
Keyboard
MF/HF Control UnitSAILOR 630x
Alarm PanelSAILOR 6103
BoxSwitch
Handset
GPS option
2182 select option
SAILOR 6270
Power SupplySAILOR 608x
Connection BoxControl Unit
Distress Alarm
Other Alarm
SAILOR 6201
Transceiver Unit
SAILOR 6201
SAILOR 6208
SAILOR 6001
SAILOR 6006
(Optional)
99-131805-C
Telex option
PrinterSAILOR H1252B
Telex operation
2-20 Chapter 2: Installation 98-130890-B
2.10 Programming Telex IDAnswer backAnswer backAnswer backAnswer backAnswer backTo configure the answer back string in the SAILOR 6006, do as follows:1. From the main menu on the SAILOR 6006 select System.2. Select Settings at the bottom of the page. (Billede GUI_System_Settings.png)
3. Select Identification and type in the password 1234.4. Type in the answer back string and select OK.
Programming Telex ID
2-21
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Chapter 2: Installation98-130890-B
2.11 Power statusTo see the status of the power source, select System System System System System > Power Power Power Power Power.
1. To see the power settings, select Settings... Settings... Settings... Settings... Settings...
The default settings are suitable for most installations. Do not change these settingsunless you have a special battery type or installation that requires different settings. Onlyskilled personnel should change the power settings.
Power status
2-22 Chapter 2: Installation 98-130890-B
Power status
2. To change the power settings, select Battery settings Battery settings Battery settings Battery settings Battery settings.
You must enter the password 1234 to access these settings.
3. Change the settings as needed.
The charge current depends mostly on the capacity of the battery (larger battery > higher chargecurrent). It must be high enough to charge the battery from empty to required capacity in 10 hours(COMSAR/Circ.32).
4. Select OK OK OK OK OK to apply the new settings.
3-1
Tech
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Chapter 3: Technical description98-130890-B
Technical description3.1 Control Unit
The Control Unit consists of a main module 60-127962 and two sub modules: HMI module 60-127963 and theIntercon module 60-127964.
The main module consists of the digital part, i.e. the microprocessor, program FLASH, SDRAM, TU-CU Buscommunication driver and Ethernet interface.The main module also consists of an analog part, i.e. the voltage regulators, the analog interface circuits andthe analog output drivers (audio and light). The main module supports a build-in speaker and the connectivityof an external 8 ohm speaker. The module also controls the the graphical TFT color display (240x320 dots).
The HMI module contains a minor keyboard interface and encoders for volume and rotary knob.
The Intercon module contains the connectors for external interfaces.
3.2 Transceiver UnitBlock diagram page 3-3, Interconnection diagram page 3-4.
The Transceiver Unit consists of five modules. Three modules located in the base part of the unit: a controland interconnection module, a receiver/exciter signal path module, and a synthesizer and DSC RX moduleincluding master oscillator, and two modules are located in the door part of the unit: a power amplifier moduleincluding filter bank and a switched mode power supply. The main wiring is by ribbon cables with MicroMaTch connectors. RF signals are routed in coaxial cables using Taico, MCX and BNC connectors.
3.3 Control/Intercon module 60-127961The Control/Intercon module performs the digital of the transceiver functions requested by the Control Unitand contains interconnection circuits. The central part is the CPU. The program software is contained in Flash.The processor communicates with the CU via the CAN interface, with auxiliary equipment via an Ethernetinterface and the ATU via a modem circuit. Internal communication is via the TU Bus. At power up the CPUboots the DSP.The transmitter is monitored via the PA Peak, Filter Peak and Filter Average detectors. An adjustable opto-isolated battery detector circuit monitors the battery voltage at the Supply Alarm connector and triggers analarm when outside the set range. The DSP performs DSC modulator and dual DSC demodulator functions.The modulator output is through a transversal filter.The DSP performs the analogue control and audio switching allows loop back test.Audio circuits convert between unbalanced and balanced lines used by the TU-CU Bus.
3.4 Synth. and DSC WR module 60-131332The Synthesiser part includes Master oscillator, dividers, 3.LO PLL and VCO, 2.LO filters and multiplier and1.LO fractional N system as well as both 1. and 2. DSC LO PLL and VCO. The Master oscillator generates a17.8176MHz reference signal which is distributed to the local Synthesizer LO sub-circuits.The appropriate frequencies for the MF/HF transceiver are then generated.
The DSC Watch receiver is built up as a Double Super Heterodyne Receiver using intermediate frequenciesof 30.155 MHz and 455 KHz.After frequency conversion to 455 KHz the signal is fed to 455 KHz IF2 AGC amplifier before led to finaldetection / conversion to 1700 Hz.The Signal is filtered out by 1700 Hz Audio filter and afterwards led to limiting amplifier thus creating the DSCoutput for further processing.The Receiver Signal Path also includes antenna supply and receiver protection circuitry.A RF splitter divides the DSC antenna signal between the Watch Receiver and the Main Receiver, which usesthe signal in telex mode.
Chapter 3
Chapter 3: Technical description3-2 98-130890-B
The Synthesizer used for the Watch Receiver consists of the following sub circuits:
• An integer type PLL is used for creating the DSC LO1 signal. The PLL resolution is 2 KHz and after divisionby 4 the final DSC LO1 resolution is 500 Hz. Three separate VCO´ s are used for covering the necessaryfrequency range. A 14.85 MHz TCXO is used for reference for the PLL.
• A doubler Circuit submitted to the 14,85 MHz reference signal is used for DSC LO2 signal thus creating29.70 MHz.
• A 14.6144 MHz TCXO divided by 32 thus creating 456.7 KHz is used for DSC LO3 signal.
3.5 RX/EX signal path module 60-122880The RX signal path includes protection, pre-selection, mixers, IF amplifiers, filter bank, demodulator, squelchand audio. The RX signal path has Automatic Gain Control. The RX signal path performs the handling of thereceived antenna signal and delivers an AF signal, via the Control/Intercon module where the AF signal isconverted from an unbalanced to a balanced signal, to the Control Unit.
The RX signal path also includes a DSC receiver signal path, which uses the MF/HF signal path, until the lastdown conversion. DSC part includes a mixer, base band filter and hard limiter. During DSC reception, the DSCpart overrules the normal MF/HF reception.
The EX signal path includes AF compressor, modulator, filter bank, mixers and EX output amplifiers. The EXsignal path has Automatic Loop Control. The EX signal path generates the modulated RF signal, adjusted tocorrect level - ALC adjusted signal, to the Power Amplifier.
The RX / EX signal path is controlled by the Control/Intercon module and receives its injection signal fromthe Synth./DSC WR module.
3.6 PA and Filters module 60-122881The PA and Filters module includes PA drivers, PA-stage, protection circuits, bias circuits, key circuit and fivelow-pass filters with relays and relay drivers. The PA and Filters receive the modulated RF input signal fromthe RX/EX Signal Path and delivers the amplified and filtered output signal to the TX/RX connector via areceive/transmit relay on the Control/Intercon module.
The low-pass filters remove the unwanted harmonic frequencies from the PA signal. The Filpeak andPAprotec outputs are monitoring signals for the Control/Intercon module. The driver and final power amplifierstages are galvanically isolated on input and output as they are supplied directly from the 24 V DC input. Theselection of low-pass filter is controlled by the Control/Intercon module.
The PA filters cover the frequency ranges:
1.6 - 3.1 MHz
3.1 - 5.0 MHz
5.0 - 9.0 MHz
9.0 - 17.0 MHz
17.0 - 29.7 MHz
Technical description
3-3
Tech
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Chapter 3: Technical description98-130890-B
3.7 PA and Filters module 60-123937 (FCC)The PA and Filters module includes PA drivers, PA-stage, protection circuits, bias circuits, key circuit and fivelow-pass filters with relays and relay drivers. The PA and Filters receive the modulated RF input signal fromthe RX/EX Signal Path and delivers the amplified and filtered output signal to the TX/RX connector via areceive/transmit relay on the Control/Intercon module.
The low-pass filters remove the unwanted harmonic frequencies from the PA signal. The Filpeak andPAprotec outputs are monitoring signals for the Control/Intercon module. The driver and final power amplifierstages are galvanically isolated on input and output as they are supplied directly from the 24 V DC input. Theselection of low-pass filter is controlled by the Control/Intercon module.
The PA filters cover the frequency ranges:
1.6 - 2.3 MHz
2.3 - 3.05 MHz
3.05 - 4.5 MHz
4.5 - 8.8 MHz
8.8 - 16.81 MHz
16.81 - 19.0 MHz
19.0 - 30.0 MHz
3.8 SMPS module 60-122882The Switched Mode Power Supply supplies the low power circuits of the equipment with the various stabilizedvoltages required, and provides galvanic isolation from the supply source. The equipment is supplied froma 21.6 – 31.2 V DC power source. The module also carries the input filter and PA supply output which is notgalvanically isolated.
The power supply converts the incoming voltage to 7.5 V, +15 V, -15, and 25 V. The SMPS is switched on fromthe Control Unit via the TU-CU Bus SUPPLY ON wire and switched off under software control via the SUPPLYON/OFF connection from the Control/Intercon module. The DC supply voltage is sensed by a BAT INFO detectorcircuit and fed to the Control/Intercon module for automatic RF output power adjustment.
Technical description
Chapter 3: Technical description3-4 98-130890-B
3.9 Transceiver unit block diagram
SMPS 60-122882
CODEC
CPU
CONTROL/INTERCON 60-127961
TX/RX
DSC RX
Modem
TU-ATU
Switch
TX/RX
ALARM
SUPPLY
AUX
600 Ohm
Interface
Detector
TX Inhibit
TX Key &
DSP
Converter
Converter
RX AF
AF Switch
AF Amp.
CAN
TX AF
24V DC
DSC WR AF
DSC RX AF
RX AF
Mode
Supply
Power
Switched
+ 25 V
+ 15 V
+ 7.5 V
- 15 V
RX/EX SIGNAL PATH 60-122880
RX SIGNAL
Selector
Pre-
EX SIGNAL
Circuit
Protection
DSC WR AF
SYNTH. AND DSC WR 60-131332
AGC amp.
IF2
DSC AF
filter
3. LO
Filter
and Gain
45 MHz
Compre
ssor
TX AF
455 kHz
Bank
Filter
Modulator
DSC RX AF
DSC
Filte
r Amp.
1700 Hz
RX AF
generator
AGC
Dividers
and/60-123937
LP Filters
99-130853-A
24V DC to PA
Switch
Ant.
TCXO
VCO
PLL
2. LO
Filter
X5
Filter
1. LO
Band
API
PLL
select
corr.
Loop
ampl.
VCO
Sample
hold
Ramp
gen.
DAC
Prescaler
Supply
Antenna
Filter
Frontend
by 4
Divide
32 - 46 MHz
VCO
PLL
14.850
0 MHz
VCTCXO
X229.7 MHz
by 32
Divide
456.7 kHz
14.6641 MHz
VCTCXO
filtering
IF1 Amplifier
&
filtering
IF2 A
mplifier
&
IF1=30.155MHz
IF2=455kHz
1700Hz
Limiter
Hard
LAN
BUS
TU-CU
TX SIGNAL
modulator
De-
Switch
AF
Switch
AF
600 Ohm
AF Amp.
PA AND FILTERS 60-122881
Transceiver unit block diagram
3-5
Tech
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Chapter 3: Technical description98-130890-B
3.10 Transceiver unit interconnection diagram
99-1
30954-A
10
DA
TA
4
DS
C R
X
TX
/RX
VB
AT
-
GN
D
VB
AT
+
AC
_A
LR
5432
RX
SIG
NA
L
TX
SIG
NA
L X9
PA
PR
OT
EC
18 20
19
GN
D
FIL
PE
AK
12
15
14
17
16
13
ST
RO
BE
GN
D
PA
KE
Y
PA
TE
MP
DA
TA
6
DA
TA
5
DA
TA
7
113T
X A
F
60
-12
79
61
CO
NT
RO
L/IN
TE
RC
ON
TX
_K
EY
ED
7
NM
EA
_IN
+
12
V_
OU
T
198
LIN
E_IN
LIN
E_O
UT
GN
D
TX
_IN
HIB
IT
EX
T K
EY
GN
D3 654215
CA
N_
GN
D
CA
N_L
CA
N_H
Audio
_IN
+
Su
pp
ly_
ON
9876
Shie
ld
CA
N_V
cc
+2
4V
GN
D
1 432
19
+7.5
V
2A
DR
03 654 987
DA
TA
0
DA
TA
3
DA
TA
2
DA
TA
1
AD
R1
AD
R3
AD
R2
20
GN
D
+7.5
V
GN
D
1
DS
C W
R A
F
DS
C R
X A
F
SU
PP
LY
ON
SU
PP
LY
OF
F
11+
25
V
13
12
16
15
18
17
14
-15
V
+15V
+15V
+2
5V
+2
5V
-15
V
54 876 10
9
BA
TIN
FO
AG
C
MG
C/A
LC
2G
ND
RX
AF
120
PA
-
PA
+
1 2 18
19
PA
-
PA
-
PA
-
PA
-
PA
-
5
SM
PS
60
-12
28
82
GN
D
PA
+
19
18 20
PA
+
PA
-
PA
+
PA
+
1 2P
A+
PA
+
SU
PP
LY
ON
SU
PP
LY
OF
F
+2
5V
20
+15V
+7.5
V
+7.5
V
+15V
+2
5V
-15
V
-15
V
17
19
18
14
13
16
15
+2
5V
BA
TIN
FO
GN
D
GN
D
GN
D
9 1110
128762
GN
D
GN
D
GN
D
GN
D
1 43
10
DA
TA
41
0D
AT
A4
1.
LO
3. LO
2.
LO
EX
SIG
NA
L
RX
SIG
NA
L
18 20
19
GN
D
12
11 15
14
17
16
13
ST
RO
BE
GN
D
DA
TA
7
DA
TA
6
DA
TA
5
1.
LO
RX
TE
LE
X
2.
LO
3. LO
18 20
19
GN
D
GN
D
ST
RO
BE
DA
TA
7
DA
TA
6
DA
TA
5
14
15
17
16
12
11 13
DS
C R
X A
F
RX
/EX
SIG
NA
L P
AT
H60-1
22880
20
18
19
1 2
TX
SIG
NA
L
PA
+
PA
-
PA
-
PA
-
PA
-
PA
-
PA
-
3T
X A
F
19
+7.5
V
2A
DR
03 654 987
DA
TA
0
DA
TA
3
DA
TA
2
DA
TA
1
AD
R1
AD
R3
AD
R2
20
GN
D
+7.5
V
GN
D
111
+15V
+15V
-15
V
-15
V15
16
18
17
13
12
14
AG
C
MG
C/A
LC
7 10
9854 6
19
2A
DR
0
DA
TA
0
AD
R3
AD
R2
AD
R1
DA
TA
3
DA
TA
2
DA
TA
1
6 9873 54
+7.5
V
1G
ND
20
GN
D
11
+15V
+7.5
V
15
-15
V1
6
18
17
+15V
13
12
14
DS
C W
R A
F7 10
98
EX SIGNAL2
GN
D
RX
AF
1
5 20
19
18
1 217
19
18 20
14
13
16
15
9 1110
12876
GN
D
PA
+
PA
+
PA
-
PA
+
PA
+
PA
+
PA
+
+2
5V
+15V
+15V
+7.5
V
+7.5
V
+2
5V
-15
V
-15
V
SU
PP
LY
ON
SU
PP
LY
OF
F
+2
5V
BA
TIN
FO
GN
D
GN
D
GN
D
1 2 43G
ND
GN
D
GN
D
GN
D
PA
AN
D F
ILT
ER
S60-1
22881/6
0-1
23927
60-1
31332
SY
NT
H.
AN
D D
SC
WR
GND
SUPPLY ON
SUPPLY OFF
BATINFO
-15V
+7.5V
+7.5V
+15V
+15V
+25V
+25V
-15V
+25V
PA KEY
PA TEMP
FILPEAK
PA PROTEC
GND
19
20
17
18
DATA1
DATA2
DATA3
DATA0
DATA5
DATA6
DATA7
STROBE
DATA4
6
GND
14
16
15
13
12
9
11
10
7
8
1
ADR1
ADR2
ADR3
GND
ADR0
5
4
3
2
15
18
20
19
17
16
13
14
12
10
11
9
7
8
RX
SIG
NA
L
DS
C R
X
Audio
_IN
-
Audio
_O
UT
-
Au
dio
_O
UT
+1
2
1110
NC
NM
EA
_IN
-
10
DS
C R
X
TX
/RX
X5
TU
-CU
BU
S
AL
AR
MS
UP
PLY
24
V D
C
AU
X
X2X1
X4
X3
W1
0
W9
X9
W2
W1
3
W1
2
W14
X12
X14
X13
X1
1
W2
X12
X8
X13
X14
X5
W1
W5
X8
X8
X2
W1
X2
X11X
1
X1
W4
W3
X4
X3
X1
X2
W1
1
X9
X5
W1
6
+ -
Transceiver unit interconnection diagram
Chapter 3: Technical description3-6 98-130890-B
3.11 Antenna Tuning UnitATU module ATU module ATU module ATU module ATU module 60-12288360-12288360-12288360-12288360-122883The ATU module comprises tuning network, measuring system and micro-controller circuits. The ATU modulematches the impedance of the antenna to 50 ohm in order to gain the best possible SWR. The ATU modulecommunicates tuning process and frequency information with the transceiver unit. The tuning networkconsists of capacitor bank 1, capacitor bank 2, and an inductor bank. With these it is possible to form eitheran L-network or a p-network. The capacitor banks and inductor bank are built up by binary related capacitorsrespectively binary related coils. The setting of capacitance and inductance is accomplished by relays. Acurrent detector at the antenna output terminal is used for measuring the antenna current for display at theControl Unit. To prevent overload of the relays, current detectors are incorporated in the inductor bank andin capacitor bank 2 and information fed back to the transceiver unit to decrease the output power if maximumpermissible current is exceeded. To prevent overheating a temperature sensor is incorporated which atexcessive temperatures commands the transceiver to reduce the output power.
In receive mode an RX-Amplifier included in the Antenna Tuning Unit is utilized, to improve the sensitivityof the system. It is possible to select the sensitivity in the steps OFF and NORMAL from the Control Unit.
3.12 Antenna Tuning Unit block diagram
Tune Att.
4 dB
Directional
Coupler
26dB
VwVref
Micro Prosessor
L-bank L-bank
Tuning circuitRX/TX/
ATU/COM
24V DC
Rx
Amp
Antenna
Connector
Horn
Antenna
Temperature
sensor
Modem filter
Demodulator Modulator
RF filter
24V
5V
regulator
to relays
to digital
circuits
13/24V
SMPS
to relays
24V in Rx & Tune Tx
13V in Tx
DC regulators
IL detectorIant. detector
Ic
detector
CB2
control by
uP
rx
tx
control by
uP
current
detectors
RX amplifier
Phase &
Voltage
Detectors
control
banks
CB1
control
Rx/Tx
High Pass Filter
40637
regulator
12V
Antenna Tuning Unit block diagram
3-7
Tech
nica
l des
crip
tion
Chapter 3: Technical description98-130890-B
3.13 Power control and protection systemThe Transceiver has an automatic power level system, which ensures that optimum power is delivered to theAntenna. The Tune Sequence, which is automatically initiated when keying the transmitter after a frequencychange, makes the Tuning Network of the Antenna Tuning Unit tune to the best obtainable SWR. This isfollowed by an Automatic Level Control (ALC) adjustment according to the available power supply voltage,measuring the output current of the PA Filters (FILPEAK @ 10 Vp at full output), transmitting AM carrier, andsetting the overall gain by the ALC voltage (MGC/ALC). It is now possible to transmit on full output powerunless protection is activated or LOW POWER is selected. The output power is continuously monitored by themicroprocessor, and is automatically adjusted during transmission to provide reliable communication.
Power Amplifier ProtectionPower Amplifier ProtectionPower Amplifier ProtectionPower Amplifier ProtectionPower Amplifier ProtectionThe protection of the power amplifier consists of V+I protection, SWR protection, and thermal protection.When PA PEAK, the output signal of the voltage detector at the output of the power amplifier is exceeding10 V the output power is reduced to a safe level. If the ALC loop is at fault, disconnected or responding tooslow and the PA PEAK is exceeding 10V, the gain will be reduced in the power amplifier, operating as a localand independent PA protection. The thermal protection consist of a temperature sensor on the poweramplifier and an average detector on the Control/Intercon module reducing the output power when the dutycycle of the transmitted signal exceeds 50% for more than 60 seconds. The available power supply voltageis measured in the DC power supply and the information is transferred to the Control/Intercon module. If thesupply voltage is dropping the microprocessor will adjust the output power to keep distortion below the limits.
Antenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionAntenna Tuning Unit ProtectionThe ATU is protected by several detectors all monitored by the ATU´s microprocessor, which calculates theSWR, temperature, maximum voltage and current. If these parameters are not below safe operating limitsit requests for lower power.
Power control and protection system
Chapter 3: Technical description3-8 98-130890-B
Power control and protection system block diagram
3.14 Power control and protection system block diagram
99
-13
35
06
PA
peak
Det.
Det.
Su
pp
lyP
ow
er
SM
PS
60
-12
28
82
BA
TIN
FO
MG
C/A
LC
PA
TE
MP
Convert
er
D/A
RX
/EX
SIG
NA
L P
AT
H 6
0-1
22
88
0P
A A
ND
FIL
TE
RS
60-1
22881
Sens.
Tem
p.
EX
SIG
NA
L
V+
I D
et.
AT
U M
OD
ULE
60-1
22883
Det.
SW
R
Dem
odulator
Com
Com
Convert
er
A/D
CP
U
Com
parator
PA
PR
OT
EC
Peak D
et.
Average
Det.
FIL
PE
AK
Dem
odulator
AT
U-T
U
Modulator
AT
U-T
U
Modulator
Com
CO
NT
RO
L/IN
TE
RC
ON
60-
1279
61
Peak D
et.
Det.
Prote
ct.
LP
Filt
ers
TX
SIG
NA
L
RX
SIG
NA
L
TU
-AT
U
TU
-AT
U
24
V D
C
TU
-AT
U
24
V D
C
Coax
CP
US
ens.
Tem
p.
Curr
ent
Det.
Det.
Curr
ent
Curr
ent
Det.
SW
R
Det.
DS
P
4-1
Serv
ice
Chapter 4: Service98-130890-B
Service4.1 Software update
Below is a guide to upload software to the MF/HF transceiver unit. The sequence should berepeated for the Control Unit, if this unit should be updated as well.
1. Power off the MF/HF radio.
2. Attach a personal computer to the transceiver. Use crossed LAN cable directly or a straight LAN cableconnected to the optional Moxa switch.
3. Turn on the MF/HF radio and wait for the radio being operational.
4. Open a Mozilla Firefox browser on the PC and enter the IP address of the transceiver unit (can be foundunder menu: Setup -> System Configuration-> IP Address).
5. Select ‘Software UploadSoftware UploadSoftware UploadSoftware UploadSoftware Upload’ in the menu bar on to the left (see fig. down below).
6. Select the browse button and locate the file containing the firmware (can be found on the Thrane & ThraneExtranet).
7. Select the file and press the ‘Upload’ button.
8. Wait for the radio to reboot (this can take up to ten minutes).
WARNING!WARNING!WARNING!WARNING!WARNING!Make sure you select the correct file correct file correct file correct file correct file and do not power cycle the radio do not power cycle the radio do not power cycle the radio do not power cycle the radio do not power cycle the radio during softwareupload. Failing to do so can render the radio system useless. Repair can only be doneinternally by Thrane & Thrane.
Chapter 4
4-2 Chapter 4: Service 98-130890-B
Service
Chapter 5: Spare part exchange 5-1
Spar
e pa
rt e
xcha
nge
98-130890-B
Spare part exchange5.1 Disassembling the Transceiver Unit
To open the transceiver unit loosen the 4 screws (2 on each side) on the side of the cabinet.Move the screws to the side to unlock the TU. Now open the TU by pulling the front door towards you.
Loosen 4 screwsScrew A2 M6x30mm87.838
Hinge Bolt,ø11.4 x 27mm238107
Hinge Bolt,ø11.4 x ø27 x 54.5mm238106
Chapter 5
Chapter 5: Spare part exchange5-2 98-130890-B
5.2 Transceiver Unit module locationThe following modules are available as service parts.
C169
R51
R35
C44
C209
R26
R176
C35
C36
N3
R49
R46
C157
C194
C37
C38
H25
R50
V18C195
C154
R162
C142
C158
H27
V50
V13
R36
H29
R136
R163
R130
H28
R132
C228
R131
R129
C153
R128
C205
R127
C198
C152
H6
C229
R137
H26
R38
V19
H21
H7
C189
R19
R173
H32
H24
R94
T1
E2
H33
C244
C182
H14
C19
V70
V47
C193
C150
R83
C100
R179
E1
H8
R169
R82
T2
C236
H30
C151
X16
H1
R149
V20
R85
H35
V21
H19
V6
R100
H4
C241
C177
R56
R2
R148
D4
N6
R71
H22
R37
C226
C23
C29
C191
C179
C197
C178
E3
H9
R89
R75
H37
C99
C192
C159
C160
C22
C30
C27
C190
C188
C196
V12
C161
C162
R161
H5
C165
V7
C203
V34
H20
V55
R98
R96
H12
C167
C166
R90C2
C1
C69
H23
R84
C238
H17
X5
X3
H10
X4
H2
H13
H11
H16
X2
H18
H15
H31
D3
X100
C253
R154
C24
C25
C39
C9
C156
C174
C199
C200
C240
X17
V45
R70
N2
R158
R157
N4
R24
R25
V43
D1
C246
C168
C155
C181
R174
L21
C227
C11
C235
C208
V17
R55
C170
C171
L22
C28
R18
C101
C206
C57
C67
C237
C239
C52
C53
R159
H41
H42
H43
H44
H48 H49
C54
C176
C175
C183
T3
R178
R95
R155
C107
C121
R80
C13
C15
C14
C249
R7
C8
L1
R164
C10
V46
V30
C123
R5
R6
R12
V10 V9 V8V11V59V60
R102
R21
R20
C7
C6
R22
R181
R23
C124
R182
R10
R17
R15
C137
R9C4
R11
C18
V33
R92
R166
C59
V37
V53
V42
R91
R139
R140
C113
V44
R69
C255
R202
R203
H47
V71
C95
C254
R134
R175
R3
R4
R14
R86
N1
X11
V4
V5
R146
C212
R145
R144
R143
R77
R79
R81
R147
R1
R151
R152
R153
R31
R66
C114
R185
R53
C102
C103
R52
R165
C242
C173
C180
C172
C48
C73
C108
R106
R105
R104
R103
R97
K10
L31
X7L40
R123
R124
R126
C134
R112
C75
C221
K8
L12
K3
C85
R42
R43
C147
L42R125
R122
L41
R116
L56
L51
R114
R113
R115
C70
C71
C93
L57
C252
V26
R28
R30
R63
R138
L44
L45
V3
C245
R171
R172
C233
C72
C97
C96
C63
X8
R135
R142
R133
R167
R168
L50
C84
K16
K15
L55
K9
C16
R160
C17
R101
C40
V25
V24
V23
V22
C41
C42
C43
K11
C184
L8
V15
V40
N9
N10
R200
N12
R206
R208
R156
N5
R99
N8
R198
R204
N11
N13
R61
R170
R207
R205
R201
R199
C213
N16
R189
C243
C185
V35
H45
H46
R111
R110
R109
R108
R107
V36
N14V14
V28
R41
R45
R59
V16
R183
C216C217
R184
R88
N19
N20
N27
R74
R33
N17
R39
N18
R48
N21R68
N22R73
R72
R67
R47
R44
R40
R34
R32
V27
N23R58
R57
C146
C122
R195
R210
R211
C49
C222
C223
C34
C224
N24C234
C232
C32
R65
C218R190
C201
C202
R141
V31
R212
C225
N25
C231
R191
L53
R177
C64
C132
C130
C129
C131
R186
R187
R188
R197
R93
R192
R213
R209
C230
L30
V52
V51
L43
V48
C80
C98
L32
L11
K12
L13
K14
C145
C143
C126
R13
R27
C215
C105
C104
C214
C210
C148
C149
C20C21
C256
C45
R64
R196
C125
C110
C112
L14
L9
C111
V2
C109
C140
V32
R217
R218
R219
R216
R220
R214
R215
R194
C120
R54
L16
C115
C118
C46
C12
C207
V49
R29
R16
L54
C119
R193
R62 C117
L15
C33
C47
R60
C128
C133
C136
C219
C220
C61
C62
N7
C68
C247C78
C211
C106
C139
R180
C3
R150
L52
C79
C65
C127
C94
C186
C187
C66
C204
C77
C81
C76
C92
C89
C88
C86
C144
C135
C141
C87
C90
C50
C31
K13
C138
N15
C163
C164
C26
C250
C248
L46
C251
C5R8
X8
X5
R63
X1
X2
R180
R178
X3
X4
X11
+-
99-133526
1 1
W3
11
11
W4
W5
11
W1
W2
111
1
TX
W10
DSC RX
W8
W14
W13
W11
W12
W9
3.LO
2. LO
EX
1.LO
RX
TU-CU BUS
AUX
SUPPLY
DSC RX
RX/TX
24 V DC
ALARM
W15
W7
W6
CONTROL/INTERCON. 60-127961DSC WR 60-122879
SYNTHESIZER AND
PATH 60-122880
RX/EX SIGNAL
SMPS 60-122882
W16
RX TELEX
M0. ADJ
PA AND FILTERS 60-122881/60-123937
Shielding plate, only for FCC
Transceiver Unit module location
Chapter 5: Spare part exchange 5-3
Spar
e pa
rt e
xcha
nge
98-130890-B
Control / Intercon. module 60-127961Control / Intercon. module 60-127961Control / Intercon. module 60-127961Control / Intercon. module 60-127961Control / Intercon. module 60-127961
TP136
TP*
TP260TP*
TP261TP*
TP262TP*
TP263TP*
TP264TP*TP265TP*
TP266TP*
TP267TP*
TP443TP*
L3
U61
Y13
U64
U63
U62
U48
U6U5
L4
C200
C226
C201
REF
W12
J15J3 J4
W5
J8J7
C215
C199
C198
Q21
RV1
C196
C197
+
R245
R243
U15U20
U19
U18
E1
VR1
CR12
VR2
U50
U65
Y12
Y7
Q24
Q25
Q23
Q22
Q8
Q19
Q18
Q20
CR17
CR13
CR22
CR20
CR19
CR16
CR23
CR21
CR14
CR15
VR4
CR10
CR7
CR9
CR8
CR6
CR5
CR3 CR4
CR2
CR26
CR27
CR11
CR18
C216
C89
C78
C81
C85
L2
C140
C274
C267
C265
C264
CR25
R629
R371
R512
R628
R627
R626
R592
R596
R602
R594
R621
R620
R619
R618
R617
R605
R591
R613
R614
R615
R616
R593
R603
R599
R609
R608
R611
R607
R612
R606
R610
R586
R604
R601
R600
R584
R583
R582
R581
R580
R579
R578
R554
R553
R550
R549
R543
R544
R545
R546
R547
R548
R542
R551
R568
R566
R564
R560
R357
R541
R108
R109
R111
R112
R181R183
R37
R39
R40
R49
R50
R54
R55
R60
R64
R67
R68
R72
R92
R532
R531
R528
R527
R291
R296
R490
R467
R466
R438
R437
R436
R411
R410
R409
R408
R407
R406
R405
R404
R403
R402
R400
R396
R393
R392
R140
R139
R132
R131
R130
R126
R62
R61
R493
R492
R21
R244
R246
R58
R439
R442
R440
R449
R448
R77R78
R75
R100
R33
R46
R74
R71
R69
R66
R38
R53
R209 R208
R207
R211
R184
R185
R179
R174
R159
R163 R162
R169
R122
R508
R119
R124
R123
R120R127
R125
R121
R476
R477
R481
R171
R483
R176
R478
R170
R482
R175
R485
R484
R152
R146
R151
R145
R150
R144
R149
R143
R148
R142
R147
R141
R194
R189R188
R202
R242
R241
R445
R446
R447
R444
R443
R451
R458
R457
R456
R455
R454R453
R452
R450
R387
R388
R383
R379
R353
R352
R351
R344
R350 R349
R348
R346
R347
R515
R516
R518
R519
R517
R502
R500
R499
R498
C442
C427
C429
C437
C435
C431
C433
C413 C416C414 C415
C418 C419
C420
C411
C410
C408
C406
C405
C404
C402
C401
C400
C399
C398
C363
C183
C180
C179 C178
C177
C14
6
C143
C14
2
C141
C92
C66
C37
C31
C30
C154
C153
C64
C63
C61
C47
C49
C123
C77
C83
C44
C46
C43C41
C165
C164
C163
C162
C161
C160
C159
C158C157
C156
C137
C93
C95
C98
C104C102
C115
C107
C106
C105
C114
C135
C129
C134
C128
C133
C127
C132
C126
C131
C125
C130
C124
C122
C121
C120
C119
C118
C117
C108
C109
C110
C111
C112
C113
C116
C14
4
C14
5
C150
C149
C14
7
C152
C151
C175
C171
C361
C364
C365
C366
C320
C382
C383
C312
C276
C273
C279
C283
C287
C286
C271
C275
C282
C278
C266
C285
C284
C270
C290
C280
C262
C268
C387
C388
C430
C428
C436
C438
C434
C432
C409
C403
C202
C88
C227
C235
C237
C238
C233
C223
C219 C242
C241
C206
C209
C53
C62
C50
C56
C57
C80 C84
C76
C35
C36
C39
C67
C87C79C68
C58
C42
C40
C103C101
C100
C97
C91 C94
C90
C370
C326
C325
C232
C288
C289
C281
R503
R434
R433
R432
R431
R430R429
R318
R307
R303
R289
R265
R267
R270
R314
R295
R298
R311
R300
R304
R319
R305 R313
R317
R308
R301
R312
R293
R283
R287
R323
R320
R268
R271
R282
R279
R280
R274
R272
R258
R253
R251
R247
R255
R254
R252
R45
R47
R117
R480
R479
R262
R302
R358
R343
R356
R345
R355
R364
R362
R309
Y4
U22
U11
R18R17
R412R441
R425
R424
R423
R422
R195
R187
K1
Q26
L6
L5
C225
J11
C391
C239
C236
C205
C192
C214
C204
C203
C368
C229
C228
C240
C234
C376
C375
C221C220
C218
C208
C213
C212
C211
C217
C222
C210
C207
C190
C195
C194
C193
C189
C188
C187
C186
C191
C52
C54
C32
C86
C75
C72
C65
C51
C38
C60
C55
C45
C33
C139
C138
C99
C96
C369
C148
C231
C230
C272
C263
C269
C224
R315
R290
R286
R276
R266
R182
R264
R263
R113
R110
R322
R306
R204
R205
R206
R288
R294
R297
R277
R284
R275
R281
R278
R285
R273
R259
R249
R248
R260
R257
R261
R250
R256
R105
R103
R101
R99
R106
R35
R98
R73
R507
R56
R57 R44
R32
R42
R36
R43
R41
R31
R34
R210
R178
R186
R180
R177
R168
R165
R129
R128
R203
R193
R192R191
R190
R217
R227
R221
R310
R360
R363
R361
R316
R292R299
R354
R321
R164
U39
U40
U41
U52
U35
U34
U33
U32
U31
U30
U29
U27
N4
U7
U9
U13U12
U10
U8
U24
U17
U16
D1
D3
D4
U14
U51
Y11
U60
U56
U57
U58
U59
F1
U44
+
Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879Synthesizer and DSC WR module 60-122879
RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880RX/EX Signal path module 60-122880
PA and filters module 60-122881PA and filters module 60-122881PA and filters module 60-122881PA and filters module 60-122881PA and filters module 60-122881
Transceiver Unit module location
Chapter 5: Spare part exchange5-4 98-130890-B
PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)PA and filters module 60-123937 (FCC)
SMPS module 60-122882SMPS module 60-122882SMPS module 60-122882SMPS module 60-122882SMPS module 60-122882
Transceiver Unit module location
Chapter 5: Spare part exchange 5-5
Spar
e pa
rt e
xcha
nge
98-130890-B
5.3 Required service toolFor disassembling transceiver unit Slotted screwdriverFor shield cover, print and cables Torx screwdriver
5.4 Accessory list
Item Part no.SAILOR 6301 Control Unit Class A 406301A
SAILOR 6302 Control Unit Class E 406302A
SAILOR 6360 150W MF/HF Transceiver Unit DSC Class A 406360A
SAILOR 6361 150W MF/HF Transceiver Unit DSC Class A FCC 406361A
SAILOR 6362 150W MF/HF Transceiver Unit DSC Class E 406362A
SAILOR 6363 250W MF/HF Transceiver Unit DSC Class A 406363A
SAILOR 6381 150/250W Antenna Tuning Unit DSC Class A 406381A
SAILOR 6382 150/250W Antenna Tuning Unit DSC Class E 406382A
SAILOR 6006 Message Terminal 406006A
SAILOR 6001 Keyboard for Message Terminal 406001A
SAILOR 6103 Multi Alarm Panel 406103A
SAILOR 6080 Power Supply 406080A
SAILOR 6081 Power Supply & Charger 406081A
SAILOR 5083 Power Supply & Charger 405083A
SAILOR 6197 Ethernet Switch 406197A
SAILOR 6208 Control Unit Connection Box 406208A
SAILOR 6209 Accessory Connection Box 406209A
SAILOR 6270 External 8W Loudspeaker 406270A
Optional installation kit (3 x SAILOR 6080 + 1 x SAILOR 6081) 406081-004
ATU Mounting Kit:
Mounting plate and fittings for mast 737589
Mounting plate 737588
Gasket kit for Antenna Tuning Unit 737822
Accessory list
Chapter 5: Spare part exchange5-6 98-130890-B
Accessory list
Glossary-1
Glos
sary
98-130890-B
Chapter 1: General information
Glossary
A
AGC Automatic Gain Control
ALC Automatic Level Control
AM Amplitude Modulation
ATU Antenna Tuning Unit
C
CU Control Unit
CW Continuous Wave (modulation, used for morse communication)
D
DSC Digital Selective Call
F
FEC Forward Error Correction (Broadcast)
H
HF High Frequency
J
J2B DSC/Telex (modulation)
J3E SSB Telephony (modulation)
L
LSB Lower Side Band
M
MF Medium Frequency
MID Maritime Identification Digits
MMSI Maritime Mobile Service Identity
MSI Maritime Safety Information’s
Glossary-2 98-130890-B
Grossary
N
NMEA National Marine Electronics Association
P
PA Power Amplifier
PTT Push To Talk
R
RTTY Radioteletype (Radio Telex)
RX Receive(r)
S
Sitor SImplex Teletype Over Radio (Radio Telex)
SMPS Switch Mode Power Supply
SSB Single Side Band
T
TU Transmitter Unit
TX Transmit(ter)
U
USB Upper Side Band
Thrane & Thrane A/S • [email protected] • thrane.com
98-120890-B