Download pptx - SAFETY : Central to Everything We Do

2 Furmanite Confidential - 1/9/04

SAFETY:Central to Everything We Do

Furmanite has a full-time safety director and a comprehensive safety program

Every technician must be certified in safety training

Recently reached milestone of 6 million man-hours without a lost time accident

Experience Modification Rating (EMR) is currently at 0.45 and continues to trend downwards over previous years


FURMANITE’SHISTORY & EXPERTISE

Since 1929, Furmanite has maintained its leadership role in the research and development of on-site repair and maintenance

2006, Furmanite purchases the General Services Group (GSG) of Flowserve

Furmanite is the single most authoritative source for all of your global industrial services needs


For a complete listing of regional and globalFurmanite locations, visit us online at www.furmanite.com

DOMESTIC SERVICE CENTERS


USA

Canada

S. AfricaAustralia

New Zealand

UAE

Japan

China

Hong Kong

Netherlands

BelgiumFrance

SingaporeMalaysia

6 Continents70+ Locations

1,400+ TechniciansSouth America

Germany

Norway

England

For a complete listing of regional and globalFurmanite locations, visit us online at www.furmanite.com

Azerbaijan

Finland

Portugal

Sweden

India

Indonesia

Thailand

GLOBAL COVERAGE

Denmark

Bahrain


ADVANCED SOLUTIONSTHAT WORK TOGETHER

Engineering Support Services On-Line Leak Sealing On-Site Machining Pipe Isolation and Weld Test Bolt Torquing & Tensioning Hot-Tapping and Line Stopping Valve Repair – Shop or On-site Trevitest™ On-line

Valve Testing Specialty Concrete Repair Field Polymers and Coatings Tank Roof Repair Heat Treatment Services


LEAK SEALING APPLICATIONS

Holes in pipes or valvesCracked weldsPacking glandsFlange leaksValve bonnetsThreaded fittingsExchanger leaksPressure seal valvesTurbine horizontal joints


LEAK SEALING CLAMP PROCESS


Piping Configurations (some examples):CLAMP ARRANGEMENTS







13 ©2011 Furmanite Corporation

“Non-Structural” and “Structural” Enclosure Clamps

“Non-Structural” Enclosure Clamp –

for Fluid Containment Only

“Structural” Enclosure Clamp – for

Fluid Containment AND Restraint of Axial

Loads in Pipe

STRUCTURAL CLAMPS & RESTRAINTS


Full FEA CapabilitiesFinite Element Analysis can be used for certain clamps: Where strict code

compliance is required

Or where joint separation is an issue

SPECIALIZED DESIGN APPLICATIONS


ON-SITE MACHINING The Furmanite Advantage Cost effective, quality solutions

for routine and complex applications

Global reputation andexperience base

Enhanced by our ownership of machine manufacturer Silk™


ON-SITE MACHINING SERVICES

Flange facing Drilling / tapping Line boring Milling Pipe cutting and beveling Specialty grinding and polishing Shaft turning Stud drilling Other specialized applications

– Drilling, Trepanning, Fine Boringand Reaming, for example


ON-SITE MACHINING APPLICATIONS

Flanges Heat exchangers Cover joints Boiler manways Industrial pipelines Vessel joints Hub profiles Boiler Feed Water

Pumps

Front and backof heat exchangers

Oval manways Oval handholes Sealing surfaces

of pressure vesselsand boilers

Turbine horizontal joints


SELF LEVELING MACHINE (SLM) SLM specializes in machining very large

circular and irregular shaped surfaces on structural components

There is virtually no size limit because our milling cutters are controlled by a scanning laser plane and are independent of any deflections which might occur in the portable machine frame

This allows large structures to be machined in a single set up with tolerances similar to those achieved on major workshop machines

Our equipment is readily portable and we cover the world for large size, on site machining

Acquired February 2011


BOLTING SERVICES Furmanite provides complete Bolt

Torquing and Tensioning services, from design to final tightening and measurement

Low Profile Tools to 6-1/8” Nut Size and 48,000 foot pounds

Square Drive Tools to 6-1/8” Nut Size and 54,000 foot pounds

Services include: Hydraulic Bolt Torquing Hydraulic Bolt Tensioning Stud Removal Bolt Stress & Elongation Measurements Joint Alignment Nut Splitting


BOLTING SERVICES

Software system designed to manage critical bolted flanges

Internet based allowing client access as the works are performed

Tagging of flanges allows tracking of individual joints during construction and subsequent outage

Can handle in excess of 100,000 flanges

Stores data for historical information retrieval, planning and trouble-shooting

PSIM – Pressurized System Integrity Management System


THE TREVITEST SOLUTION

Developed and patented worldwide by Furmanite to test safety and relief valves in place and online– Accurately tests valves 1” and larger on-line

and under normal operating pressure and temperature

– No operational interruptions– Valve can be tested remotely for safety

purposes

State of the art technology measures force, pressure, lift or displacement and sound via acoustic detection– PC based system with data and document

storage capability, using proprietary software– Permanent graphical record for customer

Trevitest™ Diagnostic Recorder Features


Nuclear Units Utilizing TrevitestBraidwood 1,2Byron 1,2CallawayCrystal River 3DC Cook 1,2Diablo Canyon 1,2Farley 1,2Fort CalhounNorth Anna 1,2Oconee 1,2 Palo Verde 1,2,3,

Prairie Island 1,2Robinson 2Saint LucieSea BrookSouth Texas 1,2Surry 1,2TMI Vogtle 1,2Watts Bar Wolf Creek


VALVE REPAIR & OEM PRODUCT SALES

Onsite and In-House valve repair and testing Repairs include routine maintenance, outage

and emergency response In-service valve testing New valves and parts available at all locations;

select locations are licensed assemblers for TycoTM, CrosbyTM, Anderson GreenwoodTM, KunkleTM, SpenceTM, AshcroftTM, FarrisTM, SuperiorTM and GlobalTM products

Manufacturer of Wilson-Snyder coker switch valves and process control valves

Use of “ValveOne” as a Repair Historian

Furmanite - the largest, single-owned and operated valve repair organization in North America, with over 20 repair shops nationwide


VALVE REPAIR SOLUTION Furmanite provides routine and emergency

services for all valve repair needs Repair capabilities for of a large variety

of valves, including: Gate, Globe, Check & Plug Safety & Safety Relief Check, Butterfly & Pressure Seal Control Valves AOV and MOV Actuators

Factory-Trained Technicians Procedure based repair activities Perform in-service set pressure calibrations Seat leak and assembled hydrotesting per applicable ANSI standards Complete documentation of repairs through ValveOne


VALVE REPAIR:MOBILE TRAILERS

Cleaning & Sandblasting Equipment

Machining Lathes & Tools

Grinding Equipment Drill Presses Air & Water Test Stands Lapping Equipment Work Benches


THE FURMANITEDVALVE TAG REPAIR PROGRAM

The Furmanite Guarantees: That the service was performed safely by

professionally trained and certified technicians Our guarantee of the quality of repair in restoring the

valve to “like new condition” Our guarantee that all replacement parts used in the

repairs are approved and accepted by the NBIC Repair Program

Our guarantee that all repairs have been documented and records maintained.

Our guarantee that all repairs have been performed in accordance with applicable ASME Codes and the NBIC Repair Program

Our Warranty to you covers any defect that may occur due to workmanship or defective parts that may have been installed during the repair


HOT TAPPING AND LINE STOPPING SERVICES

Hot Tapping Line Stopping Line Freezing OEM Fittings / Repair Clamps

– Weld-on and bolt-on designs Manufacturer (OEM) of World

Class Equipment– IPSCO brands

Engineering Solutions Welding Procedures for all

applications All fittings, equipment & accessories

are 100% interchangeable with alternative vendor options


HOT TAPPING CAPABILITIES

Diameters: ½” Through 72”

Pressures: Up to 2800 PSI

Temperatures: To +/- 750 Degrees Fahrenheit


LINE STOPPING CAPABILITIES

Diameters: ½” Through 84”

Pressures: To 1480 PSI

Temperatures: To +/- 750 Degrees

Fahrenheit


TYPICAL HOT TAP OPERATION
















































Once the cutter is through by calculated measurement, machine is stopped and cutter advanced to confirm tap completed





Coupon retainedby ‘U’ Wire






















Coupon retainedby ‘U’ Wire


Coupon and cutterare withdrawn









































































Vent offProduct


Vent offProduct


Vent offProduct


Vent offProduct


Vent offProduct


Productcleared



Install Plugging Tees

Install Bypass Tees

Install Vent Points

Fabricate Bypass


Install Temporary Sandwich type valves

Drill and Tap allconnections


Install bypass and commission pipework

FLOW

Upstream plugginghousing ready for installation

Downstream plugginghousing ready for installation
































































FLOW

Downstream head goes infirst to reduce flow


Upstream head goes insecond to isolate section

of pipeline


Mid-section de-pressurizedthrough vents


Mid section can now be cut out and modified/repaired


After modification/repair, themid section is connected tothe plugging housing


Mid section can now be re-pressurized through thevents and the plugging housing


Mid section can now be re-pressurized through thevents and the plugging housing


FLOW

Upstream head is removed first


FLOW

Followed by Downstreamplugging head


FLOW

Bypass can now be de-commissioned


All fittings blanked off - Job Complete


TYPES OF LINE STOPS Pivoting Head

High Pressure Line Stop from 3” to 48” Folding Head

Low/Medium Pressure Line Stop from 12” to 84” Sure-Stop

Positive Seal Line Stop from 2” to 42” HTP (High Temperature/Pressure)

High Temperature & Pressure Line Stop from 3” to 14”

Line Freeze Plugging Up to 48”

FloStop Water Main Line Stops from 4” to 16”

EZ Valve Insertion Assembly From 4” to 12”


TYPES OF OPERATING SYSTEMS

Water Wastewater Air Chemicals Boiler water/steam Natural gas Oil/fuels Performed on virtually all types of pipes

and vessels


FAI MANUFACTURED FITTINGS Full Encirclement

– Weld-on– Bolt-on (Mechanical)

Shaped Nozzle Three-Way Tees Perma Stops Special Types

– Spherical– Bottom out

Typical Delivery Times– Routine: 10 to 14 Days– ASAP: 7 to 10 Days


HEAT TREATMENT CAPABILITIES Welding Preheat Localized Electric PWHT Combustion Gas PWHT Fixed-Hearth Furnaces Temporary Furnaces Hydrogen Bake-Outs Line Thawing Coating Cures Heat Shrink/Expansions Space Heating

Process Start-Up Refractory Dry-Outs Equipment Sales Equipment Rentals Equipment Calibration Turbine Warming Systems


EXPERIENCE

100+ Man-Years of Heat Treating Management Experience

10-Year Average Technician Experience Level– “Best of the Best”

Applications Include: Maintenance Outages Turnarounds Capital Projects Call-Outs 24 Hour Service, 365 Days per Year


CONCRETE RESTORATION / FIELD POLYMERS & COMPOSITE SERVICES

Structural Repair and Expansion Joints Water Control (Leak Stoppage) Surface Repair (coatings and linings) Epoxy Injection Pump and Motor Base Repair Soil Stabilization Pipe Penetration Tank Roof Repair Secondary containment Restoration projects


STRUCTURAL REPAIR

Applications Heavy machinery base repairs Pump and motor base repair Structural support base repair

Epoxy pressure injection method– Holes drilled into concrete at

strategic locations– Two part epoxy resin is injected– 24 to 72 hours for final cure


SURFACE REPAIRS

Polymer cementitiousproducts and chemicalresistant coatings repairsurface damage as aresult of:CorrosionChemical AttackFreeze/ThawWear & AbrasionPhysical damage


WATER CONTROL

Repair sealantcapabilities:Thin enough to penetrate

“hairline” cracksWork in flowing waterBond to wet surfacesRemain flexible and inert after

quick curing

Urethane Injection ProcessSolution for problems such as:Freeze / thaw damageCorrosion of reinforcing steelErosion of the structureMineral depositsLoss of dry environment


COMPOSITE REPAIRS

Permanent pipe repair Stronger than the existing

material Pipe rehabilitation Small-bore pipe repairs Nozzle repair Tank repairs Structural repairs

Applied on site No Workshop Simple Preparation


Benefits of FurmaWrap / Carbon Composites

COMPOSITE REPAIRS

Simple to Apply No Hot-Working Conformable Non-Hazardous Back-fill in 2 hours Smart Pig Detectable Features Available Cost-Effective Alternative Pressure to 3031 PSI Temperatures from -13oF to 410oF Sizes from 3/8” to 132” DOT Compliant Meets ASME PCC-2 Code & ISO Standards


Leak Management SolutionCOMPOSITE REPAIRS

Resin-impregnated fiberglass tapeadheres to PVC, fiberglass, concreteand all forms of metal pipes

Immediately repairs leaks andreinforces pipes

Protects against corrosion,abrasion and impact

Recommended for pressures up to 300 psi Resistant to a wide range of

dangerous chemicals Used for underwater repairs


Leak Management SolutionCOMPOSITE REPAIRS

Durable and cost-effective solution for permanent reinforcement and repairs

Resin-impregnated fiberglass composite wrap Stronger than steel, high tensile-and high flexural-

strength product Increases axial load strength and load bearing

capabilities in steel (pipe) and concrete Remediates pipes, elbows, tees and concrete structures Inhibits corrosion and restores pipeline integrity Resistant to a wide range of dangerous chemicals Works in wet or dry conditions, including underwater

repairs Classified according to ANSI/NSF 61

standards for drinking water safety


Flexible materials conform to difficult shapes

Materials formed to shape on site with no pre-fabrication

Lightweight repair kits are easy to transport & handle

Structural repairprovided bycarbon fiber

Epoxy bond to steel provides leak sealing capability, chemical & environmental resistance

Repairs are close fitting & can be applied in confined spaces

CARBON FIBER WRAPS

Repairs can be engineered to exceed the design life of the system

No hot work required No interruption to plant operation


Industry-leading field safety performance Backing of a publicly traded company with a global

presence and knowledge base 80+ years of proven experience in solving

unique problemsand managing large projects

Quick response with over 70 locations on 6 continents Diverse and flexible solutions for proactive repair,

maintenance and turnaround support Experienced and field-proven cross-trained technicians OEM equipment and patented technology Spending the necessary capital to support your requirements

with our state-of-the-art equipment and tools


TO LEARN MORE:

Or, for moreimmediate answersto your questions…

Visit Furmaniteonline at

www.Furmanite.com

Contact Tony Raleigh 314-440-1071 e-mail [email protected]