BLACHPROFIL 2 Sp. z o.o. 30-527 Kraków, ul. Nadwiślańska 11/139NIP: 6762431701, Regon: 121387608
metal
roofin
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Technical Information
ContactTrapezoidal Sheets
5 6 7 864 Technical Information66 T767 T1468 T1869 T18 ECO70 T3571 T35 ECO72 T5073 T55
Flashing and Accessories
56 Flashings58 Accessories58 Roof Communication System 61 Ventilation Chimney and Roof Windows61 Skylights
76 Aluzinc and Galvanized Coatings77 Coated Steel Sheets78 Description of Coatings80 Coating Properties81 Coatings Availability82 Anti-condensation Coating 86 Colours88 List of Modular Sheets
90 Contact
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Table of Contents
Steel Roof Tiles
Modular Steel Roof Tiles
Roof Panels
Steel Roof Gutter Systems
1 2 3 418 BETA® 22 ALFA®26 OMEGA® 30 GAMMA®
6 Technical Information ZET®8 ZET®Roof9 ZET®Look10 Colours12 Transport and Installation
36 Technical Information LAMBDA®38 LAMBDA® L3840 LAMBDA® L25
46 Technical Information INGURI® 47 Description of System Components50 Colours51 Charge Material
1
6 Technical Information zet®
8 ZET®Roof9 ZET®Look10 Colours12 Transport and Installation
modular steel roof tiles
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Modular Steel Roof Tiles
Total width ~1212
Effective width 1150
37 230 20
Technical parameters [in mm]
Effective width 1150
Total width ~1212
Thickness of steel sheet 0,5
Total profile height 50
Height of forming 30
Module length 363 (batten spacing 350 mm)
Effective area (cladding) of a single sheet
0,805 m2
The main advantages of the ZET® modular tiles are:
+ “Z” type ribs making the screws and joints between the sheets become invisible,
+ guaranteed colour and structure repeatability,
+ precision level never before achieved of every element of roof system thanks to robotic, automated production line,
+ availability out of hand and option to make immediate dispatch to any location,
+ professional product packing and protection reducing the risk of damage during loading, transport and unloading,
+ cutting edge protection unavailable for traditional steel tiles against corrosion thanks to the “Z”-type ribbing (patent protected),
+ reduction of average use of screws. “Z”-type ribbing operates as a zipper, eliminating the needs of folding sheets in this place, therefore, screws that are required in competitive products become useless,
+ unlimited freedom in forming coverings and reduction of material waste to a minimum thanks to symmetricalness of a module,
+ dedicated processing and INGURI® gutter system complementing perfect roof system.
Technical Information
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Modular Steel Roof Tiles
ZET®Look is the development of the ZET®Roof modular sheet roof tiles. With the benefits of the system’s basic version, this variant is characterized by total elimination of screws visible on the roof surface. Thanks to the advanced installation system, being at the same time extremely easy for assembly, screws are hidden under sheets which gives attractive, symmetrical roof covering without any visible fixing elements or assembly holes. This is the perfect solution where the greatest esthetics is required. Product technical parameters, packaging and protection are the same as for ZET®Roof.
ZET®Roof is the basic version of the ZET® modular roof tiles. Dynamics of shapes of slope geometry of the ZET®Roof modular steel roof tiles makes it perfect for modern, unconventional construction. Thanks to high ribbing similar to traditional ceramic roof tiles, it is widely used in renovated and monumental facilities. Great esthetics of this cladding is also achieved by hiding joints in shades created thanks to “Z”-type ribs and lack of screws on the ribbing surface.
ZET®Roof
2 cm
ZET®Look
4,5 cm
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Modular Steel Roof Tiles
Material used for production of modular metal roofing tiles ZET® is a coating developed in close cooperation with leading manufacturer of lacquers for the best ironworks in Europe.
Long-term research of the previously used coatings and monitoring of customer needs, with particular attention to the demands of the roofers, helped us to combine so many different advantages in one product. HERCULIT® is a polyurethane-hardened polyester, with great resistance to all kinds of mechanical damage, and a thickness of 35 μm. Modular metal sheet roofing tiles ZET® made of HERCULIT® metal sheets mean 55 years of guarantee. Moreover, they are distinguished by repeatability of colours and coating structure.
Sheet metal, with both sides coated with275 g/m2 metallic zinc layer, an anti-corrosion coating and single-sided with an organic decorative coating. Their advantages include high resistance to mechanical damage and corrosion, excellent formability and high aesthetic qualities.
The metal is coated with a mat organic layer with a gritty texture and a 35 μm thickness. Available in 3 colours with the option to provide colours from outside of the basic colour chart. Modular metal sheet roofing tiles ZET® made of sheets with MAT 35 Standard coating are covered by 30-year long guarantee.
HERCULIT®
MAT 35 Standard
Colours !
The warranty becomes valid after online registration on www.zet-roof.eu.Specific warranty terms and conditions are stated in the warranty card.
CodeThicknessof coatings
Corrosion(resistance)
UV radiation(resistance)
Warranty period(years)
MAT 35 Standard [TK]
35 µm C3 RUV3 30*
CodeThicknessof coatings
Corrosion(resistance)
UV radiation(resistance)
Warranty period(years)
HERCULIT® [HC]
35 µm C4 RUV4 55*
HC 3009 HC 7016 HC 8004 HC 8017 HC 9005
TK 23 TK 31 TK 33
Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes onlyand may vary from those of the coatings themselves.
!
*Applies to modular metal sheet roofing tiles ZET®
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The ZET® modular steel roof tiles are symmetrical. they can be installed in any direction – with overlaps to the left or to the right. The selection of the installation direction may be a result of an aesthetic choice. Provide 350 mm spacing of laths.
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34
56
78
910
11
1213
1415
16
17
12
34
56
78
910
11
1213
1415
16
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Correct installation envisages keeping the sequence of sheets installation, as shown on the diagram (in case of installation from the right side). The correct installation method for the ZET® modular roof tiles is a staggered layout, in which
the rows of sheets are shifted in relation to one another. This solution is possible due to the symmetrical shape of the sheets. The advantage to this panel layout is the lack of four sheet joints. Furthermore, vertical joints are not continuous, improving
Screw fitting locations (for the ZET®Roof version).
Screw fitting locations (for the ZET®Look version)*.
* The first lath should be equipped with starting profiles for ZET®Look. (5 per each sheet). Profiles installed with spacing 230 mm (axes) must be aligned and the width of laths cannot be less than 8 cm.
the aesthetic effect. (Concerns installation of version ZET®Look and ZET®Roof).
Modular Steel Roof Tiles
Due to the design of the sheets (“Z”-type rib), the sheets cannot be lifted straight up from the package. Before lifting the sheet, it must be slid a few centimeters forward to avoid damaging the coating on the sheet below – see drawing.
Modular roofing tiles ZET® are delivered on non-returnable pallets. The cladding can be delivered without specialised transportation. A single palletcontains 264 sheets, equivalent to 212.5 m2 of effective cladding.
The pallet with ZET® modular roof tile sheets is covered by a protective cover. If the sheets are not all used after unpacking, the remaining sheets must be covered by the protective cover.
The standard accessories of ZET® modular roof tiles include versatile protective elements: styrofoam spacers (their shape accurately matches the form of the sheets), dedicated reusable cover with ties (to protect unused material), stretch film and straps.
Transport and Installation
Light modules enable easy handling by a single person (e.g. stairwell transport) without the need to employ specialised equipment.
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Modular Steel Roof Tiles
18 beta®
22 alfa®
26 omega®
30 gamma®
steel roof tiles
2
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+ it is possible to select the length of a module for the product: 350 or 400 mm
+ the most economic roof tile in the catalogue
+ a unique shape of the wave
15/35015/400
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Steel Roof Tiles
Technical parameters [in mm]
Effective width 1150
Total width 1216
Thickness of steel sheet 0,5 - 0,6
Total profile height 33,5
Height of forming 15
Module length 350/400
Length of sheetmin. 500max. 5750
Weight of metal sheets with steel core ~ 4,5 kg/m2
Weight of metal sheets with aluminium core ~ 1,8 kg/m2
Length of an overlap, when separating metal sheets
150
33,5
230
Effective width 1150
18,5
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Steel Roof Tiles
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15/35015/40020/35020/400
+ the product offers the following module length
+ options: 350 or 400 mm + classic shape + two available heights of forming: 20 or 15 mm
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Steel Roof Tiles
Technical parameters [in mm]
Effective width 1100
Total width 1183
Thickness of steel sheet 0,5 - 0,6
Total profile height 38/43
Height of forming 15/20
Module length 350/400
Length of sheetmin. 460max. 6110
Weight of metal sheets with steel core ~ 4,5 kg/m2
Weight of metal sheets with aluminium core ~ 1,8 kg/m2
Length of an overlap, when separating metal sheets
110
38/43
183,3
Effective width 110083
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Dachówki BlaszaneSteel Roof Tiles
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15/35015/40020/35020/400
+ recommended for roofs with a large surface area
+ a classic line, resembling ceramic tiles
+ the product offers the following module length options: 350 or 400 mm
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Steel Roof Tiles
Technical parameters [in mm]
Effective width 1085
Total width 1180
Thickness of steel sheet 0,5 - 0,6
Total profile height 47/52
Height of forming 15/20
Module length 350/400
Length of sheetmin. 500, max. 5750
Weight of metal sheets with steel core ~ 4,5 kg/m2
Weight of metal sheets with aluminium core ~ 1,8 kg/m2
Length of an overlap, when separating metal sheets
150
47/52
140
Effective width 108595
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Dachówki BlaszaneSteel Roof Tiles
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25/35025/40030/35030/400
Steel Roof Tiles
Technical parameters [in mm]
Effective width 1150
Total width 1212
Thickness of steel sheet 0,5 - 0,6
Total profile height 45/50
Height of forming 25/30
Module length 350/400
Length of sheetmin. 370, max. 6002
Weight of metal sheets with steel core ~ 4,5 kg/m2
Weight of metal sheets with aluminium core ~ 1,8 kg/m2
Length of an overlap, when separating metal sheets
20
Effective width 1150
37230
25/30
2045/50
+ high ribbing: 25 or 30 mm
+ shape inspired by classic ceramic tiles
+ symmetric profile – reduction of scrap material
+ cutting in line with the wave shape – invisible sheet joints
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Dachówki BlaszaneSteel Roof Tiles
roof panels
36 Technical Information lambda®
38 lambda® l3840 lambda® l25
3
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The locking joints of the LAMBDA® panels may be cut on request in order to incorporate the folding for the starting flashing.
The optional LAMBDA® panel folding for the starting gutter flashing [codes: LWZ] increases installation speed and safety.
Note!When ordering panel versions with notches for foldingthe starting gutter flashing [codes: LW], the production system automatically adds 30 mm to the ordered panel lengths.
Note!Due to the deign of roof panels, the cladding sheets may become “wavy”. This is normal for this type of products.
!
!
It also positively affects the aesthetic value of the cladding (cut edge is not visible).
Roof Panels
The panels are available in two versions (LAMBDA® L38 and LAMBDA® L25) and are extremely versatile in shaping the cladding design. They are characterised by a simple and universal form with broad customisation possibilities for: seam height, total width, covering width, optional ribs. Such a wide selection of roof design options may either accentuate the traditional form of the building or result in a sleek and modern look, depending on the building type and selected material.
Numerous specification selection options enable accurate matching of the panel shapes to the roof construction and building character.
The use of a click lock joint enables quick and secure installation, the design of the panels results in hiding the fasteners, improving the overall aesthetics of the cladding.
Technical Information lambda
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Code notch for folding (Code) fold for the starting flashing (Code)
L38.490P LW38.490P LWZ38.490P
L38.490R LW38.490R LWZ38.490R
L38.490T25 LW38.490T25 LWZ38.490T25
L38.490T58 LW38.490T58 LWZ38.490T58
L38.283P LW38.283P LWZ38.283P
L38.283R LW38.283R LWZ38.283R
L38.283T25 LW38.283T25 LWZ38.283T25
L38.283T58 LW38.283T58 LWZ38.283T58
lambda l38Roof Panels
38
Effective width 283
T25
T58T25
Effective width 490
RP
PR
T58
Optional ribs (height 1 mm):
P Without ribs
R Semi-circular ribs
T25 Box profile ribs width 25 mm
T58 Box profile ribs width 58 mm
Product features: + two width options + optional notches for folding
+ optional fold for the starting gutter flashing
LAMBDA® L38 – technical parameters [in mm]
Glossary L.38.490 L.38.283
Seam height 38 38
Effective width 490 283
Total width ~522 ~314
Thickness of steel sheet 0,5–0,7 0,5–0,7
Length of sheet max. 10000
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Code notch for folding (Code) fold for the starting flashing (Code)
L25.515P LW25.515P LWZ25.515P
L25.515R LW25.515R LWZ25.515R
L25.515T25 LW25.515T25 LWZ25.515T25
L25.515T58 LW25.515T58 LWZ25.515T58
L25.306P LW25.306P LWZ25.306P
L25.306R LW25.306R LWZ25.306R
L25.306T25 LW25.306T25 LWZ25.306T25
L25.306T58 LW25.306T58 LWZ25.306T58
L25.205P LW25.205P LWZ25.205P
L25.205R LW25.205R LWZ25.205R
L25.205T25 LW25.205T25 LWZ25.205T25
L25.205T58 LW25.205T58 LWZ25.205T58
lambda l25Roof Panels
25
Effective width 205
Effective width 306
Effective width 515
T25R
P
T58T25
T58T25
T58
RP
RP
Optional ribs (height 1 mm):
P Without ribs
R Semi-circular ribs
T25 Box profile ribs width 25 mm
T58 Box profile ribs width 58 mm
LAMBDA® L25 – technical parameters [in mm]
Glossary L.25.515 L.25.306 L.25.205
Seam height 25 25 25
Effective width 515 306 205
Total width ~547 ~337 ~236
Thickness of steel sheet 0,5 0,5 0,5
Length of sheet max. 8000
Product features: + three width options + optional notches for folding + optional fold for the starting gutter flashing
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Panele DachoweRoof Panels
46 Technical Information inguri®
47 description of system50 Colours51 Charge material
Steel roof gutter systems
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description of system components
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3
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1. Gutter2. Gutter support3. Inner corner4. Outer corner5. Corner cover6. Gutter fasteners7. Fastener stabilizer8. Gutter end cap9. Gutter outlet10. Drain pipe elbow11. Drain pipe12. Tee pipe13. Cleanout14. Spout15. Sleeve16. Drain pipe clamp half17. Pipe bracket for
anchors18. Bracket anchors19. Top rafter hooks20. Face hook
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125/87150/100
Application of a right gutter system allows for effective water discharge from roofing, which is vital for its durability and functionality. It also protects the building’s façade from damages caused by moisture. INGURI® are complete gutter systems made from two-side coated steel of highest quality. All the systems’ elements are designed in a way that
INGURI 125/87INGURI 150/100
Technical Information inguri®
assures easy alignment and quick installation. The shape and depth of gutters assure effective water discharge, even during intense and long rainfalls.
Steel Roof Gutter Systems
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GUTTER HOOKSGutter hooks are very importantelements of a gutter system. Their quality and durability is vital for the system’s endurance and proper functioning. Our offer includes two kinds of hooks in few length variants, which allows to select an optimum solution for any kind of roofing: � top rafter hook in 70, 160, 210 and
300mm variants; � face hook.
ACCESSORIESWe provide available accessories forgutter systems: interceptor gullies, spray lubricants, silicones, and priming lacquer.
PIPE BRACKET, PIPE BRACKET FOR ANCHORSWe offer two types of brackets: withmounting holes for any given fixingmethods or adapted for a dedicated joint.
BRACKET ANCHORSWe provide bracket anchors in hourlengths: 120, 160, 200 and 250 mm.
CLEANOUTThis element stops the leaves, feathersor twigs and enables their removalfrom the gutter system. This preventssystem blockages and maintains itsfull functionality.
DRAIN PIPEThe INGURI® system drain pipes areof 3 m/1 m lengths and 87 mm/100 m profiles. They carry waterdownwards. Fastening to the facadeis accomplished using dedicatedclamps maintaining proper distancefrom the wall.
GUTTER SUPPORTAn element for additional gutterfixing to the roof construction.Prevents gutter deformationsor breaking off due to increasedloads, e.g. snow sliding off the roof.
SLEEVEDrain pipes are joined using sleeves.Solid structure of this element assuresmaximum joint tightness.
GUTTER END CAP An element used to close thegutter at its ends. The offered caphas large depth, and comes witha seal.
DRAIN PIPE ELBOWDrain pipe elbow allows to shapethe gutter system with roofingand façade. The offered productis angled at 63°.
INNER CORNER, OUTER CORNER Aesthetic and functional gutterconnection in the building’s quoinsis possible thanks to our cornersystem. We offer outer and innercorners of a standard 90° angleor 135° angle.
CORNER COVERThe cover prevents water fromflowing over the corner.It is especially important for internalcorners, receiving large volumesof water from the valley gutter.It also has an aesthetic purpose.
GUTTERINGURI® gutter shape has beendesigned in a way that assures higheffectiveness of water discharge.It is deep and properly shaped,to receive water from roofingeven during intense rainfalls,eliminating the risk of overflowing.We manufacture gutters in standardlengths of 4 and 3 metres.
SPOUTThe exit part of the gutter systemis spout, which carries water off fromthe drain pipe. The offered producthas an angle of 63° and the followingdimensions: 87 mm or 100 mm.
TEE PIPEIf there is a need to carry water offfrom two drain pipes to the spout,a tee pipe should be applied.Our product allows to changethe angle of incline of the connectedpipe, which facilitates installation.
GUTTER OUTLETThe outlet receives water fromgutters and directs it to the drainpipe. This element’s design andproper assembly has large influenceon functionality of the wholesystem. The INGURI® gutter outletis properly matched with otherelements, which assures tightand durable structure. Availableversions: 125/87, 125/100, 150/100.
GUTTER FASTENERSSections of gutters, or gutterswith corners are connected usingdedicated fasteners. The INGURI®systems are equipped with clampfasteners (snap mechanism) thatassure durable connection, as wellas quick and easy installation.The fasteners are provided withseals in standard, which guaranteetightness of the joint. They are alsomade of steel sheet of identicalcolor as other elements of thesystem, adding to the overallaesthetics. Moreover, the fastenercomes with stabilizer, stiffening thejoint.
Steel Roof Gutter Systems
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The material for the manufacturing of INGURI® gutters is supplied by recognized companies, which deliver the highest-quality steel in the form of Aluzinc sheet metal - galvanized and coated - constituting the input material for gutter production. A careful selection of the input material producer has a crucial impact on the quality and durability of a product. It is manifested in its resistance to corrosion and discolourations. Therefore, the INGURI® gutter systems are subject to a long warranty.
Charge material
Coated sheet section
Legend
Organic coating
Priming coat
Anti-corrosion coat
Metallic coating
Steel core
Colours Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.
It is a steel sheet double-side coated witha zinc-aluminium alloy in a processsimilar to hot dip galvanizing. That way, it meets the most stringent requirements regarding the resistance of steel sheets against atmospheric corrosion and corrosion in humid environments. It comes with an additional, Easyfilm® protective polymer coating, which also protects the steel edges in coils and improves the aesthetics of the surface.
INGURI ® pipes are manufactured from sheet with hot galvanized feed, whichafter chemical cleansing and undergoing passivation is coated with anti--corrosion coats and a decorative, organic coat. The sheet is 0,6 mm thick, withthe organic layer being material of high resistance to atmospheric conditionsand mechanical damage, as well as UV radiation that causes color loss.
The INGURI ® Systems are also manufactured from Aluzinc 185 sheets with additional double-sided polymeric Easyfilm® polymeric coating.
AZ
INGURI®
Aluzinc INGURI [AZ 185]
!
CodeThicknessof coatings
Corrosion(resistance)
UV radiation(resistance)
Warranty period(years)
Aluzinc[AZ 185]
185 g/m2 C3 n/a. 15
CodeThicknessof coatings
Corrosion(resistance)
UV radiation(resistance)
Warranty period(years)
INGURI[PUR/PUR]
50 µm C4 RUV3 30
Steel Roof Gutter Systems
RAL 3011
RAL 8017
RAL 7024
RAL 9002*
RAL 8004
RAL 9005
* Color RAL 9002 only available for the INGURI® 150/100 system.
Specific warranty terms and conditions are stated in the warranty card.
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Steel Roof Gutter Systems
56 flashings58 accessories58 oof communication system61 Ventilation chimney and roof windows61 Skylights
Flashing and accessories
5
WIND BRACE I WIND BRACE II GUUTER BASKET OVER-GUTTER STRIP UNDER-GUTTER STRIP
NEAR-WALL WORKING I NEAR-WALL WORKING II TRAPEZOID RIDGE TILE BARREL-SHAPED RIDGE TILE WIDE RIDGE TILE BOTTOM OF THE TRAPEZOID RIDGE TILE
WIND BRACE EXTENSION SNOW GUARDS PANEL JOINT LAMBDA® HIP TILE ENDING STARTING PROFILE FOR ZET®Look
STARTING GUTTER FLASHING LAMBDA®
UNDER-RIDGE TILE WORKING LAMBDA®
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85 25 30
27/38
40
22
h=8
3,5
25
27
120
49
22,560
105
100
35
230
175
7510
301
109
90
150
112 20
82
30
15
175 175
25 25
85
100
15
20
180
215
95
9070
20
60Ridge tiles and flashings are an indispensable part of every correct roofing. They prevent water and wind intrusion and improve the appearance of the roof. The flashings are made from sheets available in the same range of coatings and colours as the metal roofing tiles, trapezoidal sheets and roof panels we produce.
Flashing 20
120
137
15
85
85
180
20
130
90
62 100
196
70
15
20
15
85
15
80
20
45
130
40
15
Flashing and Accessories
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Flashing and Accessories
Roof communication system
Accessories
The BLACHPROFIL 2® roof communication system is comprised of roof elements which, once installed, facilitate safe access to chimneys, ventilators and antennas. The access is available all year round, even when snow has accumulated on the roof. The BLACHPROFIL 2® roof communication system also eliminates the risk of mechanical damage (indenting) to the roofing.
All the elements listed are made of high-grade, galvanised and powder-coated steel. They guarantee a long service life, without the need to repaint or repair corrosion-related defects. They are constructed to bear heavy wind loads. The specially designed ribbed
Accessories are available to complete the BLACHPROFIL 2® offer. They enabling a roof or façade to be professionally assembled and protected. We stock products from renowned manufacturers on a permanent basis. Our offer includes:
+ tapes (including the expansion tapes),
+ seals, + fastening systems, + roofwork silicone, + ventilation chimney, + leak stoppers, + sealing tape, + roof membranes.
surface eliminates the effects of snow and icing, as well as preventing people moving about on the roof from slipping. The BLACHPROFIL 2® roof communication system is offered in a rich palette of colours, allowing colour synchronisation of theroofing, the chimney-sweeping benches and other structuralelements.
Our offer includes: + chimneysweep toe holds + chimneysweep foot-plates + snow guards
Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.
!
RAL 3004
RAL 8012
RAL 7016
RAL 8017
RAL 8004
RAL 9005
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Skylights
Ventilation chimneys
Proper roof ventilation is crucial for the draining of excess steam from the building, thus preventing condensation in rooms.
Our offer includes ventilation chimneys and a complete set of accessories, which facilitatean air-tight installation on a roof slope, as well as additional elements: antenna penetrations and ventilators.
Each model of a ventilation chimney has been specifically adapted for installationon a particular type of roofing:
+ roof vents for low profile cladding, for BETA® and ALFA® steel roof tiles;
+ roof vents for high profile cladding, for OMEGA® steel roof tiles;
+ roof vents for the GAMMA® steel roof tiles and ZET® modular steel roof tiles;
+ roof vents dedicated for flat cladding, box profile sheets and LAMBDA® roof panels.
RAL 3009
RAL 8004
RAL 6020
RAL 8017
RAL 7016 RAL 7024
RAL 8019 RAL 9005
Skylights are trapezoid sheet profiles made of sun-ray permeable polycarbonate. They are used to light up buildings. Their great advantages include lower cost compared to their glazed counterparts, and the
option to install in cold halls. Available profiles: T18, T18 ECO, T35.
The chimneys in our catalogue are also available in the version with additional insulation that prevents condensation of steam inside a ventilation duct. They are particularly recommendedfor the ventilating of rooms with high humidity concentrations, such as kitchens, bathroomsor garages.
Roof windows: installing BLACHPROFIL 2® roof windows allows for loft space to be developed, providing its complete illumination. There are BLACHPROFIL 2® windows to satisfy our clients’ requirements and expectations, regardless of the angle of incline or the distance of the rafters. We also offer special windows for rooms with higher moisture levels and
very low angles of incline, as well as electronically-controlled windows. The possibility of rotating the window simplifies the cleaning process, while the appropriate protection of the wood, carried out during the production process, guarantees a long service life, without the need for additional maintenance.
Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.
!
664 Technical Information66 t767 t1468 t1869 t18 eco70 t3571 t35 eco72 t5073 t55
TRAPEZOIDAL SHEETS
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Technical InformationTrapezoidal sheets are products that, owing to their versatility, find wide application in the construction industry.
They are perfect as roofing and facade cladding for the smallest buildings (garages, canopies) and for large production buildings or commercial buildings. Our offering includes a wide product range, from economical solutions to structural sheets with deep corrugations, with parameters suitable for use in the most demanding industrial applications.
The products come in a wide range of colours and coatings, cut to individual requirements.
All box profile sheet types can be covered with an anti condensation coating. Trapezoidal sheets can also be perforated – the details can be arranged with the sales department.
Our website at www.bp2.eu has the option to download load charts and product data-sheets for all trapezoid sheet profiles available in our offer.
Additional elements of a trapezoid sheet metal systems in the roof version:
+ ridge tile and eaves gaskets + communication system + skylights + anti-condensation coatings + ventilation chimney
PerforationsWe provide the perforation of trapezoidal sheets. Details (shape, size, holes layout and others) are agreed upon individually with the sales department.
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Trapezoidal Sheets
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Trapezoidal Sheets
t7ROOF VERSION T7D
FAÇADE VERSION T7E
Effective width 1177
18 99117
84 33
D
Effective width 1177
84 33
18 99 117
E
t14ROOF VERSION T14D
FAÇADE VERSION T14E
100
Effective width 1100
56
73 27
44D
100
Effective width 1100
56
73 27
44E
Technical parameters [in mm]
Effective width 1177
Total width ~1210
Height of profile 7,0
Thickness of steel sheet 0,5–1,0
Max. length of sheet 6000
Technical parameters [in mm]
Effective width 1100
Total width ~1140
Height of profile 12
Thickness of steel sheet 0,5–0,6
Max. length of sheet 8000
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ROOF VERSION T18D
FAÇADE VERSION T18E
Effective width 1075
101
71 63
134
Effective width 1075
33 101
33
71 63134
D
E
t18Trapezoidal Sheets
Effective width 1125
40
30
37 117
155
71188
FAÇADE VERSION T18E-E
155
Effective width 1125
40 30
37117
188
71
ROOF VERSION T18E-D
D
E
t18 ecoTechnical parameters [in mm]
Effective width 1075
Total width ~1125
Height of profile 17
Thickness of steel sheet 0,5–1,0
Max. length of sheet 12 000
Technical parameters [in mm]
Effective width 1125
Total width ~1173
Height of profile 17
Thickness of steel sheet 0,5–1,0
Max. length of sheet 12 000
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Trapezoidal Sheets
t35
Effective width 1035
38 168
12185
30
34 206
Effective width 1035
30 38
121 8534
206
FAÇADE VERSION T35E
ROOF VERSION T35D
D
E
t35 eco
3220
270
180
90
Effective width 1080
FAÇADE VERSION T35E-E
32 20 270
18090
Effective width 1080
ROOF VERSION T35E-D
D
E
Technical parameters [in mm]
Effective width 1035
Total width ~1070
Height of profile 34
Thickness of steel sheet 0,5–1,0
Max. length of sheet 12 000
Technical parameters [in mm]
Effective width 1080
Total width ~1120
Height of profile 34
Thickness of steel sheet 0,5–1,0
Max. length of sheet 12 000
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t50Technical parameters [in mm]
Effective width 1055
Total width ~1100
Height of profile 47
Thickness of steel sheet 0,5–1,0
Max. length of sheet 12 000
38
38
34
34
264
264
120
120
144
144
Effective width 1055
Effective width 1055
FAÇADE VERSION T50E
ROOF VERSION T50D
D
E
Trapezoidal Sheets
t55Technical parameters [in mm]
Effective width 1020
Total width ~1054
Height of profile 53
Thickness of steel sheet 0,5–1,0
Max. length of sheet 12 000
Effective width 1020
Effective width 1020
29
29
255
255
50
50
137
137
118
118
255
255
FAÇADE VERSION T55E
ROOF VERSION T55D
D
E
7
76 Aluzinc and galvanized coatings77 Coated steel sheets78 Description of coatings80 Coating properties81 coatings availability82 anti-condensation coating 86 Colours88 List of modular sheets90 Contact
Technical information and contact
www.bp2.eu76
Technical Information
Aluzinc and galvanized coatings
Sheet cross-section
LegendThese sheets are hot dip galvanised on both sides in a continuous process to protect the steel core against corrosion. Their surface may have a specific “flower” shape (in two types) or come without it. The version without the “bloom” have a smooth and uniform surface meeting the highest requirements for appearance.
It is a steel sheet double-side coated with a zinc-aluminium alloy in a process similar to hot dip galvanizing. That way, it meets the most stringent requirements regarding the resistance of steel sheets against atmospheric corrosion and corrosion in humid environments. It comes with an additional, Easyfilm® protective polymer coating, which also protects the steel edges in coils and improves the aesthetics of the surface. The warranty period for this type of sheet metal is 25 years.
GALVANISED SHEETS [ZN] ALUZINC [AZ]
Easyfilm®*
Metallic coating
Steel core
* Only Aluzinc
Coated steel sheetsCoated metal sheets are manufactured based on hot dip galvanization or coated with a dedicated alloy (zinc, zinc magnesium, zinc aluminium).This material is cleaned during chemical pre treatment, passivated and coated with multiple layers of one of the available coatings. This provides excellent protection of the
Coated sheet cross-section
Legend
Organic coating
Priming coat
Anti-corrosion coat
Metallic coating
Steel core
metallic layers and the steel core against weather factors. The coatings may havevarious thickness, colour and surface texture. Their warranty period is up to 55 years.
COATED STEEL SHEETS[INT, RAL, TK, TKep, HC, AL, ICep, HPS, PUR]
Specific warranty terms and conditions are stated in the warranty card.
! !Specific warranty terms and conditions are stated in the warranty card.For ZET®Roof and ZET®Look metal roofing tiles, the warranty becomes valid after registration online at: www.zet-roof.eu.
www.bp2.eu78
Technical Information
Description of coatings
POLIESTER Standard [RAL]
MAT 35 ZM[TKep]
MAT 35Standard [TK]
A basic organic coating with a thickness of 25µm, it has a uniform, smooth surface, glossy or metallic. This material has numerous applications. It comes in a rich palette of colours, designated using RAL, a universal colour matching system. Warranty period: 10 years.
Steel sheets double-side coated with a metallic zinc layer, anti-corrosion coat and single-sided with an organic decorative coating. Their advantages include high resistance to mechanical damage and corrosion, excellent formability and high aesthetic qualities. This sheet metal is coated with a mat organic layer with a gritty texture and a 35 μm thickness, available in 9 colours, with the option to provide colours from outside of the basic colour chart. Warranty period: 15 years.Guarantee period for ZET® - 30 years.
Visually identical to the MAT35 Standard version. However, it stands out due to the modernized protective coat - an innovative zinc-magnesium alloy (ZM) was used. The result is increased resistance to white and red corrosion in a C3 environment. Guarantee period: 30 years.
POLIESTERInterior [INT]
A metal sheet, coated with a 15µm polyester layer and having a smooth and glossy surface. The organic coating’s low level of thickness means that it is mainly intended for internal applications and constructional elements that are not directly exposed to atmospheric impact.
ICE COVER® ZM [ICep]
Thick (35 μm) organic foil with interesting crystalline texture resembling thick layer of paint. The core consists of a sheet covered with zing and magnesium alloy, which ensures better protection against corrosion. As a result, the material is more resistant to white and red corrosion in C3 environment.Guarantee period: 35 years.
It is a coating developed in close cooperation with a leading manufacturer of varnishes for the best steel mills in Europe. Long-term research of the previously used coatings and monitoring of customer needs, with particular attention to the demands of the roofers, helped us to combine so many different advantages in one product. HERCULIT® is a polyurethane-hardened polyester, with great resistance to all kinds of mechanical damage, and a thickness of 35 μm. It also retains high colour repeatability to provide consistent coating colour and structure. HERCULIT® means 40 years of warranty. Guarantee period for ZET® - 55 years.
HERCULIT®[HC]
Designed for production of any kinds of dry-wipe boards. Manufactured in thickness 0.40 mm and two widths - 1000 and 1200 mm based on galvanized core and coated with special varnish - Markerboard. Surface of gloss 80-90 GU and hardness 2H secured with protective foil.
Special surface of CHALKBOARD sheet 0.50 × 1000 mm, allows for writing with chalk and is protected with foil. It is produced based on galvanized core and coated with special varnish - Chalkboard.
MARKERBOARD[M]
CHALKBOARD[C]
Steel sheets combining steel and a 200 micron thick laminate with a finishing perfectly imitating wooden cladding. Additional protections with UV filters enable extended durability of the surface aesthetics. Available patterns are characterized by high compliance with laminates used by window framework manufacturers.
DECOR Coat[PVCF-DC]
HPS200 Ultra®[HPS]
Construction steel core protected with dedicated zinc and aluminium alloy, representing efficient anti-corrosion protection, also along cut edges. Thick organic coating (200 μm) of high resistance to scratches, mechanical defects and UV radiation. These sheets have the highest utility parameters and long guarantee. Aesthetic values are ensured by unique pressing of the decorative coating. Guarantee period: 40 years.
GRANITE®Storm [PUR]
This is a polyurethane mat coating of thickness 50 μm. Mat coating of grainy texture characterizes with perfect resistance to discolouring. Irrespective of roof arrangement and differences in UV exposure and atmospheric conditions across its surface, the coating maintains uniform colour on the whole surface. High resistance to impact and scratches reduces the risk of damage during transport and installation. Guarantee: 40 years.
Aluminium sheet coated with mat polyester varnish with a thickness of 25 microns. The application of products made from this material enables a reduction of covering weight even 2.5-fold. Available in 3 most popular colours with the option to provide colours from outside of the basic colour chart. Warranty period - 30 years.
ALUMINIUM[AL]
40 micron thick polyester varnish with a Z275 zinc or ZM120 zinc-magnesium layer, distinctive wood appearance and adequate protection against corrosion and UV radiation. Such a combination enables external application, particularly in cases requiring high resistance to weather conditions with simultaneous aesthetics.
SP35 Multilayer [SP35/MULTI]
Specific warranty terms and conditions are stated in the warranty card. For ZET®Roof and ZET®Look metal roofing tiles, the warranty becomes valid after registration online at: www.zet-roof.eu.
!
www.bp2.eu80
Technical Information
The list below is indicative.
Coating properties
Specific warranty terms and conditions are stated in the warranty card. For ZET®Roof and ZET®Look metal roofing tiles, the warranty becomes valid after registration online at: www.zet-roof.eu.
!
CodeThicknessof coatings
Corrosionresistance
Resistanceto UV rays
Warranty period(years)
Galvanised [ZN]200 g/m2275 g/m2
C2 n/a. n/a.
Aluzinc [AZ 150] 150 g/m2 C2 n/a. n/a.
POLIESTER Interior [INT] 15 µm A2 n/a. n/a.
POLIESTER Standard [RAL] 25 µm C3 RUV2 10
MAT 35 Standard [TK] 35 µm C3 RUV3 15 [ZET®- 30*]
Aluzinc [AZ 185] 185 g/m2 C3 n/a. 25
MAT 35 ZM [TKep] 35 µm C3 RUV4 30
Aluminium [AL] 25 µm C3 RUV4 30
ICE COVER® ZM [ICep] 35 µm C3 RUV4 35
HERCULIT® [HC] 35 µm C4 RUV4 40 [ZET® - 55*]
HPS200 Ultra® [HPS] 200 µm C5 RUV4 40
GRANITE® Storm [PUR] 50 µm C5 RUV4 40
The possibility of making profiles with different coatings is negotiated individually with the sales department.coatings
availabilityi
Code ZNAZ 150
INT RAL TKAZ 185
TKep HC AL ICep HPS PUR
Thickness of coatings
200/275g/m2
150 g/m2
15µm
25µm
35µm
185g/m2
35 µm
35µm
25 µm
35 µm
200 µm
50µm
ZET®Roof, ZET®Look
BETA®, ALFA®, OMEGA®
GAMMA®
LAMBDA®
Trapezoidal sheets T7 up to T18 / T18 ECO
Trapezoidal sheets T35 up to T55
Trapezoidal sheets T62, T90
Trapezoidal sheets T80, T135, T153, T160
Sheets with MAT 35 ZM, Aluminium, ICE COVER® ZM and HPS200 Ultra® coating do not require painting to protect the cut edges.
*Applies to modular metal sheet roofing tiles ZET®
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Technical Information
anti-condensation coating
Anti-condensation coating is applied on flat sheet strip before profiling. It provides perfect adhering across the whole roofing.
DR!PSTOP®anti-condensation coatingCondensation of water vapour is a phenomenon that occurs with uninsulated steel roofs. It can lead to the appearance of specific problems, such as corrosion, attic moisture, and damage to materials below. BLACHPROFIL 2® offers a simple, economical, and effective way to deal with ceiling drip: the application of DR!PSTOP® anti-condensation coating. This self-adhesive membrane is applied to the underside of the sheet metal. The main advantages of this technology are:
+ absorption of moisture appearing on the interior side of the roof resulting from water vapour condensation,
+ additional protection against processes of corrosion (especially in buildings with active chemical environments, such as livestock facilities),
+ higher resistance than standard insulation and steam barriers, does not degrade, resistant to tearing,
+ easy to clean using ordinary cleaning equipment (hose or pressure washer),
+ increase in acoustic insulation of roof,
+ non-flammable, resistant to bacterial degradation.
SOUNDCONTROL®sound-absorbing coatingThe use of the SUNDCONTROL® sound-absorbing coating on steel roof and facade coverings results in a significant improving of the level of acoustic insulating power. Consequently, the noise generated by atmospheric precipitation falling on the covering, and sound propagation inside the building, are reduced. Roof coverings with the SOUNDCONTROL® coating are applied in all types of facilities that require high acoustic standards, resulting from their size or purpose, such as: production halls, sports arena, agricultural facilities, and residential buildings. The SOUNDCONTROL® coating can also function as an anti-
condensation membrane, since it features very high properties, concerning moisture absorption.Installation guidelines and requirements concerning ventilation in the building are the same, as for the DR!PSTOP® anti-condensation coating described below.
DR!PSTOP® anti-drip coating is used in every type of construction with metal roofing. These include residential and industrial construction, sports facilities, farm buildings and every type of shelter and awning (such as petrol stations). We can use
12
Assembly guidelines:
Application
sheets with the DR!PSTOP® coating to manufacture any of the steel roof tile or trapezoid sheet profiles available in our offering. For roof panels installed on battens, we recommend using the SOUNDCONTROL® coating.
During the assembly, the DR!PSTOP® anti-condensation coating must be removed from places which do not allow for the outflow of moist air. Most of all, this applies to: 1. Fragments of roofing
directly above the wall and outside the building’s limits,
2. Places where sheets overlap – in case where the roofing consists of several sheets joined by length.
The process of vapour condensation begins when the atmospheric conditions reach the dew point – that is, when the temperature and humidity reach the point at which water in the atmosphere begins to form droplets. This typically occurs at sunset. At night, the water vapour drips from uninsulated roofing. The anti-condensation coating is a membrane with specially-designed pockets that trap water, on one hand preventing them from dripping, and on the other hand insulating the roofing from direct contact. During the day the moisture evaporates back into the atmosphere.
Properties
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Technical Information
WARNING! Binding is permanent. DR!PSTOP® material cannot be removed and applied again. When using DR!PSTOP® on industrial buildings, it is
recommended to wash it with a fungicidal product at least once a year. During the roofing’s assembly the phenomenon of capillary action. Hence,
the DR!PSTOP® should be manually removed around the eaves and ridges (minimum clearance of 10 cm). The sheets with the applied anticondensation coating
Proper ventilation Chimney ensures outlet for moist air.
In the case of buildings, the phenomena of condensation may be exacerbated by the difference in temperature – the building interior remains warm while the outside temperature falls. The thermal conduction properties of steel roof covering causes greater condensation of water vapour from the warm interior on the inside of the roof covering. DR!PSTOP® guarantees effective protection of the roof covering and the materials below it by halting the dripping process.
In order for the DR!PSTOP® membrane to function properly, proper ventilation of the building is required. Because humid air is lighter than dry air, it collects under the roof. For the anti-condensation coating to evaporate and remove moisture during the day, ventilation of the moist air is necessary. This factor must be considered in design of the roof. As one of the solutions of building roof ventilation are the indications of the standard DIN 4108-3.
!should stick closely to the structure’s props and frames. Therefore, regardless of the profile, they should be mounted to the props in each lower wave.
Improper ventilationmoist air is not vented.
Evening timeCrossing the dew point cause water vapour to condensate on external part of the roofing.
Night timeThe DR!PSTOP coating absorbs and keeps condensate. Prevents water dripping as in case of non-protected roofing.
Day timeAnti-condensation coating evaporates humidity.
www.bp2.eu86
Colours Non standard colours and coatings, other than the ones in the presented range, are also available upon request.
TK 11
TK 23
TK 24
TK 27
TK 28
TK 31
TK 32
TK 33
TK 750
ALUZINC [AZ]
i
Standard sheet thickness is 0.5 mm
[0.6] Material also available with the thickness of 0.6 mm
[0.7] Material also available with the thickness of 0.7 mm
[0.8] Material also available with the thickness of 0.8 mm
[1.0] Material also available with the thickness of 1.0 mm
Metallic coating
GALVANISED[ZN]
MAT 35 Standard [TK]
Technical Information
[0.6] - [1.0] [0.7][1.0]
MAT 35 ZM [TKep] ALUMINIUM [AL]
COLORCOAT HPS200 Ultra® [HPS]
Metal sheet boards
Veneered woodgrain steel sheets DECOR Coat [PVCF-DC]
Coated woodgrain steel sheets MULTILAYER [SP35/MULTI]
Marker Board [M]
Chalkboard [C]
HERCULIT® [HC] GRANITE® Storm [PUR]
TKep 11
HC 3009
Graphite [HPS 23]
TKep 23
HC 7016
Burano[HPS 28]
ICep 23
PUR 23
TKep 24
HC 8004
Vandyke brown
[HPS32]
ICep 28
PUR 31
TKep 28
HC 8017
Black [HPS 33]
ICep 32
PUR 33
HC 9005
Terracotta[HPS 750]
ICep 750
ICep 33
TKep 31
TKep 32
TKep 33
TKep 750
AL 24
AL 31
AL 33
SL55Wenge
E-502 Maho-gany
E-521Vegne
E-722 Golden Oak
E-726 MarschyOak
E-730Winchester
GO-4Golden Oak 3D
SL252 Winch-ester
SL59Dark Oak
SL65 Golden Oak
Printing technology does not have the capability of reproducing coating colours precisely. The colours shown here are intended for the orientation purposes only and may vary from those of the coatings themselves.
!
ICE COVER® ZM [ICep]
RAL 7016
RAL 9007
RAL 9010
RAL 1002
RAL 1015
RAL 1021
RAL 3000
RAL 3005
RAL 3009
RAL 3011
RAL 5008
RAL 5010
RAL 6005
RAL 6020
RAL 6029
RAL 7024
RAL 7035
RAL 8004
RAL 8017
RAL 8019
RAL 8023
RAL 9002
RAL 9005
RAL 9006
RAL 6011
[0.7] [0.7]
[0.7][0.7] [0.7][0.6][0.7]
[0.7]
[0.7][0.6][0.7][1.0]
[0.7][1.0]
[0.7]
POLIESTER Standard [RAL]
www.bp2.eu88
List of modular sheets
Technical Information
Module 350 mm Module 400 mm Number of modules
0,46 m 0,51 m 1
0,81 m 0,91 m 2
1,16 m 1,31 m 3
1,51 m 1,71 m 4
1,86 m 2,11 m 5
2,21 m 2,51 m 6
2,56 m 2,91 m 7
2,91 m 3,31 m 8
3,26 m 3,71 m 9
3,61 m 4,11 m 10
3,96 m 4,51 m 11
4,31 m 4,91 m 12
4,66 m 5,31 m 13
5,01 m 5,71 m 14
5,36 m
6,11 m max
15
5,71 m 16
6,06 m 17
Module 350 mm Module 400 mm Number of modules
0,50 m 0,55 m 1
0,85 m 0,95 m 2
1,20 m 1,35 m 3
1,55 m 1,75 m 4
1,90 m 2,15 m 5
2,25 m 2,55 m 6
2,60 m 2,95 m 7
2,95 m 3,35 m 8
3,30 m 3,75 m 9
3,65 m 4,15 m 10
4,00 m 4,55 m 11
4,35 m 4,95 m 12
4,70 m 5,35 m 13
5,05 m
5,75 m max
14
5,40 m 15
5,75 m 16
Module 350 mm Module 400 mm Number of modules
0,50 m 0,55 m 1
0,85 m 0,95 m 2
1,20 m 1,35 m 3
1,55 m 1,75 m 4
1,90 m 2,15 m 5
2,25 m 2,55 m 6
2,60 m 2,95 m 7
2,95 m 3,35 m 8
3,30 m 3,75 m 9
3,65 m 4,15 m 10
4,00 m 4,55 m 11
4,35 m 4,95 m 12
4,70 m 5,35 m 13
5,05 m
5,75 m max
14
5,40 m 15
5,75 m 16
Module 350 mm Module 400 mm Number of modules
0,37 m 0,42 m 1
0,72 m 0,82 m 2
1,07 m 1,22 m 3
1,42 m 1,62 m 4
1,77 m 2,02 m 5
2,12 m 2,42 m 6
2,47 m 2,82 m 7
2,82 m 3,22 m 8
3,17 m 3,62 m 9
3,52 m 4,02 m 10
3,87 m 4,42 m 11
4,22 m 4,82 m 12
4,57 m 5,22 m 13
4,92 m 5,62 m 14
5,27 m
6,02 m max
15
5,62 m 16
5,97 m 17
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Contact Notes
All numerical values and physical and chemical properties of the products included in the catalogue are provided for orientation and visual purposes only. BLACHPROFIL 2® reserves the right to introduce improvements and changes to the technical parameters of the products. The catalogue may include mistakes or errors that occurred during editing and printing.
This catalogue is an invitation to submit an offer within the meaning of art. 14 paragraph 2 of the Convention on Contracts for the International Sale of Goods.Copyright © BLACHPROFIL 2® 2018. All rights reserved.
1. Alwernia near Cracow, Poland2. Dąbrowa Górnicza, Poland3. Timisoara, Romania4. Cluj Napoca, Romania
12
4
3
BLACHPROFIL 2® SP. Z O.O.
Manufacturing and Logistics Centre32-566 AlwerniaGrojec, ul. Grojecka 39
tel. +48 12 628 00 03fax +48 12 628 03 04e-mail: [email protected]
Production plant41-303 Dąbrowa Górniczaul. Budowlanych 10
tel. +48 32 213 33 10fax +48 32 213 33 66 e-mail: [email protected]
www.bp2.eu
S.C. IMPRO® S.R.L.
Manufacturing and Logistics CentreStr. Leonardo da Vinci nr 15Jucu Herghelie, TETAROM III Jud. Cluj
Production plant (Sandwich panels)DDN 59 km 8+550 m stânga,Parcul Industrial INCONTRO307221 Chișoda, Jud. Timiș.
www.impro.ro