Transcript
Page 1: Riveting Machines & Special Purpose Machines by Orbital Systems, India

Orbital Systems ( Bombay ) Pvt. Ltd.,

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Orbital Systems ( Bombay ) Pvt. Ltd.,

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Orbital Systems ( Bombay ) Pvt. Ltd.,

Works 1 : F-19, Street No 18,MIDC, SatpurNasiK– 422007

Works 2 F-108, Ansa Industrial EstateSaki Vihar Road,Mumbai – 400072

H.O.F-129, Ansa Industrial Estate,Saki Vihar Road,Mumbai 400072Ph - ++91 22 28473312, 42081400Email – [email protected] [email protected] – www.orbitalsystems.net

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DESIGN DEPARTMENT

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MACHINE SHOP

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ASSEMBLY AREA

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QUALITY CONTROL DEPARTMENT

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Network

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International Partners

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Orbital Riveting Machine

Cam Indexer

Special Purpose Machines Safety Light Curtains

Product Range

Clinching Machine

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Riveting Machine

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• PNEUMATIC SLIDING FIXTURE TO ENABLE THE OPERATOR TO LOAD & UNLOAD THE COMPONENT AWAY FROM MACHINE SPINDLE.

• PLC & HMI

• SAFETY LIGHT CURTAIN.

• DIGITAL PRESSURE SWITCH TO CHECK INPUT AIR SUPPLY WITH SETABLE HIGHER LIMIT AND LOWER LIMIT.

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PROCESS –ROLL FORMING

SALIENT FEATURES

• ROLL FORMING AS AN ATTACHMENT

• PNEUMATIC SLIDING FIXTURE TO ENABLE THE OPERATOR TO LOAD & UNLOAD THE COMPONENT AWAY FROM MACHINE SPINDLE.

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PROCESS - ORBITAL RIVETING

SALIENT FEATURES

• TWIN SPINDLE ATTACHMENT FOR TWO POINT RIVETING IN SINGLE STROKE OF MACHINE

• COMPONENT LOCATING FIXTURE TO LOCATE THE COMPONENT.

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PROCESS – IMPACT RIVETING

SALIENT FEATURES

• AUTO FEEDING OF RIVETS (SEMI TUBULAR)

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• MULTIPOINT TOOL HOLDER FOR THREE POINT RIVETING AT A CLOSER CENTER DISTANCES.

• PRECISE ANTIROTATION ASSEMBLY FOR RIVETING POINT ACCURACY.

• COMPONENT LOCATING FIXTURE.

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PROCESS – ROLL FORMING

SALIENT FEATURES

• ROLL FORMING AS AN ATTACHMENT

• COMPONENT LOCATING FIXTURE.

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• COMPONENT LOCATING FIXTURE & MANUAL CLAMPING ARRANGMENT

• SIDE SUPPORTS FOR COMPONENT SUPPORT

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• CNC X-Y ARRANGEMENT FOR COMPONENT MOVEMENT (EASY SETUP CHANGE WITH CHANGE OF CNC PROGRAMME)

• COMPONENT LOCATING FIXTURE.

• AUTO LUBRICATION FOR LM GUIDES, BALL SCREWS

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• NON STD FRAME TO ACCOMMODATE LONG LENGTH COMPONENT.

• COMPONENT SUPPORT FROM BOTTOM (JACKING TYPE)

• PNEUMATIC CLAMPING FOR COMPONENT

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• NON STD THROAT DEPTH

• PRESSURE PAD

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PROCESS – ORBITAL RIVETING & GREASING

SALIENT FEATURES

• AUTOMATIC GREASING ARRANGEMENT

• COMPONENT SENSING.

• INDEX TABLE

• RIVET HEIGHT CHECKING AFTER RIVETING.

• PART COUNTER

• REJECTED PART SEPARATION

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• INDEX TABLE OR PNEUMATIC SLIDING FIXTURE TO ENABLE THE OPERATOR TO LOAD & UNLOAD THE COMPONENT AWAY FROM MACHINE SPINDLE• MULTIPOINT RIVETING

• AUTOMATIC UNLOADING.

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PROCESS – FLARING, PRESSING & TRIMMING

SALIENT FEATURES

• INDEX TABLE

• FLOATING FIXTURE ON INDEX TABLE

• FLOATING FIXTURE CENTERING ARRANGEMENT AT INDIVIDUAL STATION FOR ACCURATE CENTERING.

• FLARING, PRESSING & TRIMMING OPERATION.

• COMPONENT UNLOADING BY PNEUMATIC EJECTION AND GRAVITY CHUTE.

• DUST COLLECTOR

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PROCESS – ORBITAL RIVETING

SALIENT FEATURES

• INDEX TABLE• RIVETING FROM BOTTOM.• MULTIPOINT RIVETING.• SAFETY LIGHT CURTAIN FOR OPERATOR SAFETY.• PNEUMATIC PICK & PLACE TO UNLOAD THE COMPONENT AWAY FROM MACHINE CENTER

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Safety Light Curtains

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Elevator Light Curtains

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Cam Index Drive

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Presses

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PORTABLE CLINCHING &

PIERCING UNIT

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Bench type Clinching Unit

Automobile Component

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Clinching SPM for

Refrigerator

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Portable Hydraulic Riveting Machine

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Thank you


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