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Page 1: Qualimatest  - Automatic quality control system for cutting industry

QUALIMATEST SA

Automatic quality control for the cutting industry

QUALIMATEST SA |Chemin du Pont du Centenaire 1091228 Plan-les-Ouates (Genève) | Suisse

Tel : +41 22 884 00 30 | Fax : +41 22 884 00 40| [email protected]

Unique solutions for quality control

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More than 20 years of expertise in delivering of solutions for quality control

• 1989 Foundation of the company

• 1991 Partnership with National Instruments (technology provider)

• 1995 Crédit Suisse price issued for a QMT vision system

• 2006 Implementation of a new project oriented structure

• 2008 Placing on the market of QMT Vision Inspector and QMTInspect-R

• 2009 20th anniversary of QMT, placing on the market of WatchProjector

• 2010 New premises

• 2011 Certification ISO 9001 of the company (after certification CSIA on 2003)

• 2012 Placing on the market of 3 new sorting machines QMTInspect

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A interdisciplinary team for a swiss service

• An independant limited company located in Plan-les-Ouates (Geneva)

• 17 empoyees

Department Effective

Project management 3

Technique 11

Sales and marketing 2

Administration 1

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The reliability of our products and service are the central values of Qualimatest

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A very high level of service for the realization of vision and automation solutions

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An organization for maintenance management and sustainability

• An organization to ensure optinum equipment operation throughout their life

• Basic benefitso Assistance and support with guaranteed delivery times

o Telemaintenance

• A proposal with choice options for the customero Updating of the software

o Preventive maintenance

o Spare parts

o Management of the sustainability of the equipment

o Others according to customer requests

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A large customer panel

• 4 main markets : Watch (50%), Railway (15%), Automotive (25%), Medical (10%)

• Swiss and international customers

o Watch : Audemars Piguet, Breitling, Patek Philippe, Ulysse Nardin, Swatch Group, …

o Rail : CFF, Speno International

o Automotive :Baud Industries, Continental, DuPont, Sonceboz, …

o Medical : Allergan, Becton Dickinson, Johnson & Johnson, Medtronic, …

• More than 300 installed and maintained systems worldwide

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The strengths of Qualimatest solutions for automatic quality control

• Improve the repeatability of the control

• Lower costs of visual control (mean tens of k€ per year with an automatic sorting machine)

• Minimize the costs of non-quality by automatic 100% control

• Collect statistical data to drive the production and continuous improvement

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Qualimatest offers a high level of service

• An ISO 9001 certified organization

• A draft process adapted to the industrial world to ensure achievement of customer’s objectives and deadlines

• A team of experts in vision, computer science, mechanical and automation

• Long experience in the automotive markets and micromechanics

• An organization for the maintenance management of delivered equipments

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Control systems for vision based on a powerful and efficient swiss made platform

QMTView• A reliable base of development with a user’s

interface and multilanguage

• Security, events logbook, etc …

QMT Vision Inspector• Hardware platform QVIHardware complete and

compatible, proposed by market leaders to ensure perennity and maintenance

• Treatment engine for images QVIEngine configurable to guarantee maintenance and evolution

• Standard communication QVICom by I/O, TCP-IP and RS232

• A multi language utilization supervisor existing in three versions QVIBase, QVIPro et QVIPro-MS to better fit with utilization needs

• A complete range of services

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A large expertise in esthetical quality control

• Technology being developed in collaboration with EPFL

• QMTSubFace technolgy is integrated in QMT Vision Inspector platform

• A reliable and automatic methodology for esthetical quality control that takes into account the subjective and human analyses to the definition of acceptance limits

• Integrated in WatchProjector and QMTInspect

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WatchProjector : Optical equipment for automatic measure and control without contact

• A measure time of less than one second with an accuracy of less than one micron

• Automatic recognition of components does not require precise positioning

• An DXF superposition with automatic referencing on the part

• A software easy to use by operators and efficient to create programs by a technician

• A library of measurement functions

• Cutting industry applications

o Accurate without appreciation by the operator of components or finished products

o Production driving

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QMTInspect : Sorting machines for guaranteed 100% control

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The specifications of the QMTInspect-R

• Automatic feeding of parts

• Several measurement stations modular

o Vision, laser, air pad, …

o Dimensional measurements with a repeatability down to 1 micron

o Characterization of surfaces (scratches, stains, …)

o Presence/ absence

• Automatic multiple ejection of pieces according to measurement results

• Speed: up to 10 pieces per second

QMTInspect-R : Control and sorting machine (glass plate) for guaranteed 100% conformity

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The specifications of the QMTInspect-RM

• Control and sorting of small components, typically from watches with high accuracy

• Automatic feeding of pieces by vibrating bowl or Asyfeed Pocket

• 1 or 2 stations with 1 ou 2 cameraso Any type of measurements with a maximum

accuracy of 1 microno No chips, stains, scratches, chocks

• Automatic multiple ejection of the pieces according to the measurement results

• Speed: up to 4 pieces per second

QMTInspect-RM : Control and sorting machine (glass plate) for microtechnical pieces

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The specifications of the QMTInspect-C

• Automatic feeding of the pieces

• One control axis per vision

o 1 or 2 vertical cameras

o Dimensional measurements with a repeatability down to 3 microns

o Presence / Absence chips

o Limited functions for surface characterization (scratches, stains, …)

• Automatic ejection of wrong pieces according to measurement results

• Speed: up to 3 pieces per second

QMTInspect-C : Control and sorting machine (conveyor) for guaranteed 100% conformity

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The specifications of the QMTInspect-PL

• Control and sorting of small components, typically from watches, especially cylindrical (cutting industry) with very high accuracy

• Automatic feeding of the pieces by vibrating bowl or Asyfeed Pocket

• One vision station with 1 or 2 cameraso Any type of measurement with an accuracy

of down to 0.7 micronso No chips, stains, scratches, chocks

• Automatic multiple ejection of the pieces according to measurement results avec options de mise en plateau

• Speed: up to 1 piece per second

QMTInspect-PL : Control and sorting machine (linear and housing) for microtechnical pieces

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Specific developments to perfectly answer your needs

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Equipment for automatic reading of engraved numbers on watch components

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Equipment for final quality control on medical device in cleanroom

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Welding station assisted by vision for the medical industry

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Quality Control of Pens for insuline injection

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Medical unit automatic assembly(robot guidance)

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Railway measuring system

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Automatic reading of train identification numbers

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An sorting machine QMTInspect-R controlling 5 parts per second with 8 cameras

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Welding control

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Bars control for cutting tools manufactoring

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Current sensors quality control

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Coins automatic packaging(robot guidance)

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Stay connected with Qualimatestor contact us

Stay connected with Qualimatest

www.qmt.ch

www.linkedin.com/company/qualimatest-sa

www.facebook.com/pages/Qualimatest/107384899337851?fref=ts

www.youtube.com/user/qmtmeissner ( indique l’existence d’un film)

fr.slideshare.net/QMTMeissner

Contact us

Chemin du Pont-du-Centenaire 109, 1228 Plan-les-Ouates (Genève)

Tél. : + 41 - 22 884 00 30

Fax : + 41 - 22 884 00 40

Email : [email protected]


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