Next Gen Integrated Instrument Asset ManagementField Device Manager R501Presenter Name
Date
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
FDM Key Messages & Basics
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
FDM Basics
FDM supports configuration, diagnostics and field device management tasks
Displays device health status to help maintenance personnel quickly find problems Handles a large database of devices from
the entire plant (up to 16K) Very scalable –from 16 to 16,000 devices Saves effort by auto-building database
from live connected devices Uses open standard DDs/EDDLs, DTMs and FDI packages to create templates
for devices Allows easy download from FDM to devices or upload from devices to save
valuable configurations Works with Experion, non-Experion, Wireless, RTU, TPS, and Safety networks
SIMPLIFYING SMART INSTRUMENT MAINTENANCE
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
Field Device Manager Key Messages• FDM is Important
- Absolutely core to Experion! A must for RTU, OW, SM, etc.- Essential effective instrument asset management
• FDM is Simple- Easy to set up! Customers report
no problems with FDM installation!• FDM is Reliable and Stable
- FDM capacity, reliability, performance and stability are best-in-class!
• FDM is Vibrant and Growing- Adding many new features and functions in the future! Very well
supported!• FDM is Lucrative
- High margin, low risk, immediate ROI for the customer! FDM is a truly win-win solution!
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
FDM Architecture Components• Basic Components of FDM
- FDM Server – FDM “engine” and database, dedicated PC- Remote Communications Interface (RCI) – PC for connecting to up to 6
networks, does a lot of the “getting” of data- FDM Client – interface for FDM, can install most anywhere- FDM Gateway (for MUX Monitoring) – getting MUX-connected device
info to Experion, uses ACE components- Station Maintenance View – installed in Flex Station, for viewing FDM
Client in Experion Station, very unique! • A Few Basic Tips
- Read the specs!- Remember FDM Server includes a Client,
RCI, network interface and 16 tags- Note items like C300, HART I/O, and MUXs count as tags- FDM Server can run in Win 7 with reduced maximums- FDM HART MUX is NOT the interface for MUXs!!
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
FDM 501New Features
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
What's New for FDM R501 1Q18
• Support for the following Control Platforms:Support for ControlEdge UOC – FDM solution provides the capability of management of HART devices connected various families of controller supported in Experion PKS system. The 2017 Release of Experion PKS R505 introduces the ControlEdge 900 Platform and rack-based form factor into Experion PKS named ControlEdge UOC. FDM 501 will provide support for management of HART devices connected to ControlEdge UOC connected UIO (ControlEdge 900 form factor) modules.
Support for Safety Manager SC - FDM solution provides the capabilities of management of HART devices connected to Safety Manager. The Safety Manager SC is new offering which provide a cost effective/competitive, scalable, flexible and suitable SIL2/SIL3 Safety solution. FDM 501 needs to support the management of HART devices connected to Safety Manager SC HART IO modules (USIO).
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
What's New for FDM R501 1Q18
• Asset Sentinel integrationIAMS with Instrument Sentinel integration - FDM 500 provides the capabilities of EDD based read-only device data display (HTML) in Instrument Sentinel. FDM 501 needs to support the assets synchronization, fault model creation and instrument diagnostic synchronization from FDM to Instrument Sentinel for Experion and non-Experion networks (e.g. Safety network, Multiplexer, RTU, PLC). This solution shall support HART, Wireless HART and FF devices. Integrated IAMS shall support the single machine deployment. FDM R501 allows Asset sentinel to be installed in the same server with FDM, reducing cost and simplifying project execution.
• Offline Configuration improvementsEnhanced user experience for offline configuration of HART devices – FDM solution provide the capability for HART offline device configuration. FDM 501 enhances the user experience for offline configuration of HART devices by enabling offline root menu support. FDM 501 shall enable the DD based wizard for offline configuration creation and other DD elements.
© 2016 by Honeywell International Inc. All rights reserved.
Additional Disclaimers As Needed (Consult Legal)
Valve_Stuck_Sensor_Arm_DamageIP_Primary_Nozzle_PluggedProcessor_ImpairedIP_LatchedRelay_Cross_MisadjustedAir_Line_BlockedRelay_JammedPerformance_Critical_AlertPress_Fallback_AlertTravel_Sensor_AlertPress_ABSensor_AlertSupply_Press_Sensor_AlertTemp_Sensor_AlertExternal_Relay_Ring_LeakExternal_Relay_Ring_Leak_Alert... Etc…
WHAT IS ALL OF THIS “NOISE”?
• Device off net (disconnected)• C300 – redundancy / FTE state / soft fail state• FIM – state / CPU / Memory• Series C IO – channel status/ redundancy status / fail
status• Segment health (jitter/ variance/ noise…)• Control loop – stiction / oscillation / bias / drift / hysteresis
/ deviation
Device Diagnostic Information
Other Diagnostic Information
© 2016 by Honeywell International Inc. All rights reserved.
Additional Disclaimers As Needed (Consult Legal)
PROVIDING STRUCTURE – GROUPING & ORGANIZATION
© 2016 by Honeywell International Inc. All rights reserved.
Additional Disclaimers As Needed (Consult Legal)
UNIFORMANCE ASSET SENTINEL FOR INSTRUMENTS
Maint. Mgt
EngineeringReliability, Maintenance, & Process
Mgt. Reporting & KPI’s
Dashboards / Displays / Trends
Asset Sentinel
Operator
Historian
Alerts & Data
Calc Results
Work Notification
Real-time / Historical Data
Event Detection(Symptoms/Faults)
Analytics• Embedded• User Defined• UniSim• Other
Notifications(E-mail & Alerts)
Equipment Lib.
Templates• Attributes• Calculations• Rules
Asset Model
Unified real-time asset and process & asset surveillance / monitoring solution
Historian Vibration Monitoring
OtherApplications
DCS / PLC Smart Instruments
Visual Inspections
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Synchronize the Assets with Sentinel• Synchronize Asset tags
• IO network hierarchy tags. • HART tags connected to Experion (Series A, PMIO, Series C, ControlEdge UOC), HART
Multiplexer (Honeywell FSC controller, or Experion non HART IO), OneWireless, ControlEdge RTU, ControlEdge PLC, Honeywell Safety Manager/SC
• Wireless HART tags connected to Honeywell OneWireless• FF tags connected to Experion FIM2, FIM4, FIM8
• Synchronize HART and FF templates• Asset Model (Models would be created only for HART and FF devices)
• Based on command 48 for HART/Wireless HART. HART Condensed Status will not be supported (only 3 registered devices found as of 2017)
• Based on FF-912, Experion Advanced alarm, and legacy block error for FF. • Attributes
• Only diagnostic related attributes\parameters will be sync. (All device parameters will be a future scope)
• Connection Status, Is Process/Safety Connected and identification related parameters will also be sync along with diagnostic parameters.
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
Asset Types
ManfName_DevTypeName_FDMUniqueTemplateID
• FDM will create the assets types for IO network hierarchy and smart devices.
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Asset Attribute • Only diagnostics parameters will be sync, not all DD parameters• Connection Status, Is Process/Safety Connected and identification related parameters
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
Asset Model – HART Devices• HART\Wireless HART command#48 will be represented as Fault symptom model.• Each diagnostic parameter(Byte) in command#48 will be represented as Fault. • Each Bit of each diagnostic parameter will be represented as Symptom.
Context: Event\Alarm will be notified if device is connected and not out of service. Actions: Recommended action for recovery.
Parameter Name
Diagnostics symptoms
Diagnostic cause
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Synchronize Assets Tags• IO Network hierarchy tags• HART tags connected to Experion (Series A, PMIO, Series C, ControlEdge), HART Multiplexer (Honeywell FSC
controller, or Experion non HART IO), OneWireless, ControlEdge RTU, ControlEdge PLC, Honeywell Safety Manager/SC
• Wireless HART tags connected to Honeywell OneWireless• FF tags connected to Experion FIM2, FIM4, FIM8
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.
Integrated IAMS use cases• Asset status\HEAT MAP
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Integrated IAMS use casesEvent Monitor
Fault Tree• Fault Summary• Fault Help • Work-flow
- Close-out• Info Links
- FDM Client• Notifications
- E-mail- Pulse- SAP/Maximo
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Reporting• Reporting – KPI’s
- Standard Reports- Custom reports
© 2016 by Honeywell International Inc. All rights reserved.
Additional Disclaimers As Needed (Consult Legal)
INTEGRATED INSTRUMENT ASSET MANAGEMENT (FDM 501)
Field Devices(Smart & Traditional)
Field Device ManagerDevice Configuration
ManagementTrouble shooting
Maintenance (e.g., Methods)
DCS & Safety System
Device Status(OPC DA)
Integration & Synchronization
Device Access(Remote
Communications)
Asset SentinelDevice Health ManagementFault Modeling, Fault History
Reporting
© 2016 by Honeywell International Inc. All rights reserved.
Additional Disclaimers As Needed (Consult Legal)
SENTINEL/FDM ARCHITECTURE
PMIO AI/AOSeries-A (1756) AI/AO Series-A FIM
Series C FIM
Wireless Devices
IP
Wireless Device Manager
Universal Safety I/O Universal Safety Logic Solver
Safety Manager
ExperionServer
FDM Server
MUX MonitoringGateway PC
ProfibusGatewayModule
MUX
Remote PCwith RCI
Remote PCwith RCI
One Wireless Adaptor
Series C I/O AI/AOSeries C Universal I/O
InstrumentSentinelServer
InstrumentSentinelShadowServer
Inst. Engr DesktopSentinel Web
Client
Enterprise AppsCMMS, E-Mail…
Firewall
Sentinel Web Client
FDM Client
Experion Flex Stationwith FDM Client
Honeywell Confidential © 2017 by Honeywell International Inc. All rights reserved.