PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
PRE – FEASIBILITY REPORT
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
1 | P a g e
INDEX
1.1 EXECUTIVE SUMMARY .................................................................................................................... 4
1.2 SALIENT FEATURES OF THE PROJECT ........................................................................................ 5
1.3 PROPOSED PLANNING .................................................................................................................... 8
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION ............................... 9
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ................................................ 9
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ............................................................... 9
2.3 NEED FOR THE PROJECT AND ITS PORTANCE TO THE COUNTRY AND OR REGION 10
2.4 DEMAND - SUPPLY GAP ................................................................................................................ 10
2.5 IMPORTS VS. INDIGENOUS PRODUCTION .............................................................................. 10
2.6 EXPORT POSSIBILITY ...................................................................................................................... 10
2.7 DOMESTIC/ EXPORT MARKETS .................................................................................................. 10
2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ......... 11
2.8.1 DIRECT EMPLOYMENT .................................................................................................................. 11
2.8.2 INDIRECT EMPLOYMENT ............................................................................................................ 11
3.0 PROJECT DESCRIPTION ................................................................................................................. 11
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF
ANY. ..................................................................................................................................................... 11
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND
PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES. ................ 11
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE
PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GIVEN
INTOSHOULDBE HIGHLIGHTED. ............................................................................................... 12
3.4 SIZE OR MAGNITUDE OF OPERATION ..................................................................................... 12
3.5 RAW MATERIAL REQUIREMENTS MATERIAL (Quantity and Source), PRODUCT AND
MODE OF TRANSPORT ................................................................................................................... 12
3.6 PRODUCT ........................................................................................................................................... 14
3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT. .. 15
3.8 AVAILABILITY OF WATER, ENERGY/ POWER REQUIREMENT AND SOURCE. ............... 15
3.8.1 WATER DEMAND .............................................................................................................................. 15
3.8.2 POWER DEMAND .............................................................................................................................. 15
3.8.3 MANUFACTURING PROCESS ....................................................................................................... 16
3.8.3.1 Process Description of Sponge Iron Manufacturing Unit ............................................................. 16
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
2 | P a g e
3.8.3.2 Process Description of Captive Power Plant .................................................................................. 20
3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR
THEIR MANAGEMENT/ DISPOSAL. ........................................................................................... 30
3.9.1 SOLID ................................................................................................................................................... 30
3.9.2 Hazardous Waste .................................................................................................................................... 31
3.9.3 WASTE WATER ................................................................................................................................. 31
3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE
INFORMATION OF EIA PURPOSE................................................................................................ 32
4.0 SITE ANALYSIS ................................................................................................................................. 33
4.1 CONNECTIVITY ................................................................................................................................ 33
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP .............................................................. 33
4.2.1 LANDFORM ....................................................................................................................................... 33
4.2.2 LAND USE .......................................................................................................................................... 33
4.2.3 LAND OWNERSHIP ......................................................................................................................... 33
4.3 TOPOGRAPHY (ALONG WITH MAP) ......................................................................................... 33
4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST,
WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM
THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL
PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES (DISTANCE
FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED INDUSTRIAL AREA, A
COPY OF THE GAZETTE NOTIFICATION SHOULD BE GIVEN. ........................................... 34
4.5 EXISTING INFRASTRUCTURE ....................................................................................................... 34
4.5.1 BASIC AMENITIES ............................................................................................................................ 34
4.5.2. SOIL CLASSIFICATION ................................................................................................................... 34
4.7 CLIMATE ............................................................................................................................................ 34
4.8 SOCIAL INFRASTRUCTURE AVAILABLE .................................................................................. 35
5.0 PLANNING BRIEF ............................................................................................................................ 35
5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND
TRANSPORTATIONETC.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT
AUTHORITY CLASSIFICATION. ................................................................................................... 35
5.2 POPULATION PROJECTION .......................................................................................................... 36
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.) ............................. 36
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) ................... 36
5.5 AMENITIES/ FACILITIES ............................................................................................................... 37
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
3 | P a g e
6.0 PROPOSED INFRASTRUCTURE .................................................................................................... 37
6.1 INDUSTRIAL AREA (PROCESSING AREA) ................................................................................ 37
6.2 RESIDENTIAL AREA (NON PROCESSING AREA) .................................................................... 37
6.3 GREEN BELT ...................................................................................................................................... 37
6.4 SOCIAL INFRASTRUCTURE .......................................................................................................... 37
6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/ METRO/WATER
WAYS ETC.) ........................................................................................................................................ 38
6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) ...................... 38
6.7 SEWERAGE SYSTEM ........................................................................................................................ 38
6.8 INDUSTRIAL WASTE MANAGEMENT ....................................................................................... 38
6.9 SOLID WASTE MANAGEMENT .................................................................................................... 38
6.10 POWER REQUIREMENT AND SUPPLY/ SOURCE ................................................................... 38
7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) ....................................................... 38
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT
AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS
LABOUR (A BRIEF OUTLINE TO BE GIVEN) ............................................................................. 38
8.0 PROJECT SCHEDULE AND COST ESTIMATES .......................................................................... 39
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION
(TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN). ....................................................... 39
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC
VIABILITY OF THE PROJECT. ........................................................................................................ 39
9.0 ANALYSIS OF PROPOSAL .............................................................................................................. 39
9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO
THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA. ....... 39
10.0 CONCLUSION ................................................................................................................................... 42
**********************
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
4 | P a g e
1.0 EXECUTIVE SUMMARY
1.1 EXECUTIVE SUMMARY
M/s Yazdani Steel & Power Ltd presently operating an integrated steel plant in
Kalinganagar Industrial Complex, Dist-Jajpur, State-Odisha. The Environmental Clearance
for this existing project was accorded by Ministry of Environment Forest and Climate
Change (MoEFCC) on 16.04.2008 in favor of M/s Dinabandu Steel & Power Ltd and later on
dated 27/10/2011 M/s Yazdani Steel & Power Ltd had taken over ownership of companies
from the M/s Dinabandu Steel & Power Ltd. CTO was obtained from State Pollution Control
Board of Odisha for production of 2 x 200 TPD Sponge Iron, IF 2 x 6 T; 2x 12 T for Billet and
Rolling Mill 4000 TPM i.e. 48,000 TPA along with CPP 10 MW (Coal based 6 MW; WHRB 4
MW) which is valid up to 31.03.2019.
M/s Yazdani Steel & Power Ltd has proposed for the expansion of Integrated steel plant
along with captive power plant at Mantira, Kalinga Nagar Growth Centre, District Jajpur,
Orissa. Total land allotted by IDCO Orissa in Kalinga Growth Centre is 170 Acres (687966
SQM). The land is notified industrial area and declared as Industrial Growth Centre by the
Govt. of Orissa. The total cost of the project is Rs. 780.64 Crores (existing cost of the project
is Rs.138.50 Crores) proposed expansion cost Rs.642.14). Followings are the details of the
existing and proposed plants and their capacities:
Sr.
No.
Units Existing
Capacity
(TPA)
Proposed
Capacity
(TPA)
Total capacity
After Expansion
(TPA)
1. DRI Kiln (Sponge Iron
Plant)
2 x 100TPD
2 x 350 TPD
2 x 100TPD 2 x 350TPD
2.
SMS – I
2 x 12 T (IF) 2 x 6 T (IF)
(Billets)
1,10,000 - 1,10,000
3.
SMS – II
4 x 25 T(IF) 1 x 25T (LRF)
(Billets)
- 2,53,500 2,53,500
4 Billet Caster 1x 2 strand 1 x 3 strand 1x 2 strand
1 x 3 strand
5. Reheating
Furnace
10 TPH 60TPH 1 x 10TPH
1 x 60TPH
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
5 | P a g e
6. Rolling Mill -1
(TMT Bars)
48,000 - 48,000
7. Rolling Mill-2
(TMT Bars)
- 3,00,000 3,00,000
8. Captive Power
Plant
WHRB (4 MW)
AFBC (6 MW)
WHRB – 2 x 8 MW
CFBC-2 x 22MW
70 MW
The proposed expansion in capacity is due to increase in market demand. The proposed
expansion is coming up within existing plant area 170 Acres (687966 Sq.m). No additional
land is required for the proposed expansion. The expected capital investment for the
proposed expansion will be Rs. 642.14 Crore and the total project cost will be 780.64
Crores.
The proposed expansion is categorized under 3 (a) of Gazette Notification dated 14th
September, 2006 and its subsequent amendment. Thus, the project is “A” category project.
1.2 SALIENT FEATURES OF THE PROJECT
Particulars Details
Latitude &
Longitude
N E
200 55’ 40.88” 860 02’ 01.85”
200 55’ 52.73” 860 02’ 26.78”
200 55’ 13.72” 860 02’ 46.00”
200 55’ 22.20” 860 02’ 10.86”
Toposheet No. 73G/16, K/04, H/13, L/01
Production Capacity Sr.
No.
Units Existing
Capacity
(TPA)
Proposed
Capacity
(TPA)
Total
capacity
After
Expansion
(TPA)
1. DRI Kiln
(Sponge Iron
Plant)
2 x 100TPD
2 x 350 TPD
2 x 100TPD
2 x 350TPD
2.
SMS – I
2 x 12 T (IF)
2 x 6 T (IF)
(Billets)
1,10,000 - 1,10,000
3.
SMS – II
4 x 25 T(IF)
1 x 25T (LRF)
(Billets)
- 2,53,500 2,53,500
4 Billet Caster 1x 2 strand 1 x 3 strand 1x 2 strand
1 x 3 strand
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
6 | P a g e
5. Reheating
Furnace
10 TPH 60TPH 1 x 10TPH
1 x 60TPH
6. Rolling Mill -1
(TMT Bars)
48,000 - 48,000
7. Rolling Mill-2
(TMT Bars)
- 3,00,000 3,00,000
8. Captive Power
Plant
WHRB (4 MW)
AFBC (6 MW)
WHRB – 2 x 8
MW
CFBC-2 x 22MW
70 MW
Estimated project cost Project Cost Amount (In Cr.)
Existing 138.50
Proposed 642.14
Total 780.64
Man Power Existing – 519 ; Proposed 509; Total – 1028(Approx.)
Elevation Highest – 52 AMSL; Lowest – 40 AMSL.
Land use Industrial Land
Nearest Habitation/
Town
Rabana village approx. 0.70 Kms towards SE direction
Nearest Airport Biji Patnaik Airport Bhubaneshwar approx. 78.50 Kms towards SSW direction
Nearest Highway S. No. Particulars Distance (Km) Direction
(From Project Boundary)
1 NH-200 2.70 SW
NH-215 9.23 ENE
SH-20 4.50 N
MDR 1.10 S
Source: All distances are taken with respect to Google Earth.
Nearest railway track
from project boundary
Jakhapura Junction approx. 2.5 Kms towards SE direction
Power supply
Phase Demand (MW) Expected Source
Operational 8 MW (Existing)
48 MW (Proposed)
58 MW (Total)
Existing & proposed CPP
Nearest Telephone Rabana village approx. 0.70 Kms towards SE direction
Nearest Dispensary and
Govt. Hospital
PHC at Rabana village approx. 0.70 Kms towards SE direction and Hospital facilities at
Jakhapura approx. 3.40 Kms towards SE direction.
Primary education facilities available at village Rabana approx. 0.70 Kms towards SE direction
and higher education facilities available Jakhapura approx. 3.40 Kms towards SE direction and
Jajpur approx. 37 Kms towards SE direction.
Educational facility
Water demand and
supply
S. No. Particulars Water Demand (KLD)
Existing Proposed Total
1. Industrial
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
7 | P a g e
DRI 480 360 840
IF 372 1428 1800
Billet caster 228 876 1104
Rolling Mil - 1560 1560
Power Plant 2088 4488 6576
2. Domestic 36 50 86
3. Plantation and
other purposes
275* (-101*) 174*
Total 3204 8762 (8002 fresh +
760 recycled)
11966(Daily fresh water
11206+ 760Recycled)
Source: - Water from IDCO water supply system.
• Treated water from STP and ETP will be utilized for greenbelt development
Nearest tourist places None within the study area.
Defense installations None within the study area.
Archeological Features None within the study area.
Ecological sensitive
zones
None within the study area.
Nearest Forests S. No. Particulars Distance (Km) Direction
(From Project Boundary)
1. Cangadi PF 8.0 NE
2. Ragarhi PF 14.5 NE
3. Sunajhari PF 7.0 NW
4. Balibo RF 13.0 WSW
5. Balipashi 15.0 SW
(Source: All distances are taken with respect to Google Earth.
Nearest streams/
rivers/ water bodies
(from project boundary)
S. No. Particulars Distance (Km) Direction
(From Project Boundary)
Water Bodies
1. Brahmani River 4.30 S
2. Gonda Nadi 7.50 ENE
3. Bhabadei Pond 13.10 SE
4. Ara Pond 14.50 SSE
5. Dhaneshwar Pond 13.60 E
6. Hospital pond 15.0 ENE
7. Seksan Pond 14.70 ENE
8. Maszid Pond 14.40 E
9. School Pond 14.0 E
10. Batira Pond 14.20 E
11. Barada Pond 13.0 E
12. Nua Gadiaa Pond 13.30 NE
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
8 | P a g e
(Source: All distances are taken with respect to Google Earth.
Seismic zone As per the 2002 Bureau of Indian Standards (BIS) seismic zone map of India, categorized as
“moderate risk zone” Zone-III.
1.3 PROPOSED PLANNING
Company : M/s Yazdani Steel & Power Limited
Project Cost : Existing – 138.50 Cr; Proposed-642.14 Cr, Total-780.64 Cr
Production : As given below:-
Sr.
No.
Units Existing
Capacity
(TPA)
Proposed
Capacity
(TPA)
Total capacity
After Expansion
(TPA)
1. DRI Kiln
(Sponge Iron Plant)
2 x 100TPD
2 x 350 TPD
2 x 100TPD
2 x 350TPD
2.
SMS – I 2 x 12 T (IF)
2 x 6 T (IF)
(Billets)
1,10,000 -
1,10,000
3.
SMS – II
4 x 25 T(IF) 1 x 25T
(LRF) (Billets)
- 2,53,500 2,53,500
4 Billet Caster 1x 2 strand 1 x 3 strand 1x 2 strand
1 x 3 strand
5. Reheating
Furnace
10 TPH 60TPH 1 x 10TPH
1 x 60TPH
6. Rolling Mill
-1
(TMT Bars)
48,000 - 48,000
7. Rolling Mill-2 (TMT Bars)
- 3,00,000 3,00,000
8.
Captive Power
Plant
WHRB (4 MW)
AFBC (6 MW)
WHRB – 2 x 8 MW
CFBC-2 x
22MW
70 MW
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
9 | P a g e
Table 1: Land Use of Project Site
Sl.
No.
Land Use Area (Acre) Percentage
(%) Existing Proposed Total
1. Plant Area Office Area,
Residential Colony (All
covered area).
15.26 34.4 49.66 29.21
2. Paved Area (Road, Corridor,
Parking and Drainage).
7.15 12.81 19.96 11.74
3. Green Belt Area 51 5.5 56.5 33.24
4. Future for expansion 71.09 18.38 10.81
5. Open area 25.5 25.5 15
Total 170 100
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Yazdani Steel & Power Limited is a Public incorporated on 29 October 2003. It is classified
as Non-govt company and is registered at Registrar of Companies, Cuttack. Its authorized
share capital is Rs. 700,000,000 and its paid up capital is Rs. 416,964,416. It is involved in
Manufacture of Basic Iron & Steel.
Directors of Yazdani Steel & Power Limited are Mansur Ahmed Khan, Mohammed Yusha,
Meraj Yusha, Seraj Yusha, Sarosh Yazdani, Manoj Kumar Mahapatra, Mohammed Odud
Ansari.
Name and address of
the Applicant
M/s Yazdani Steel & Power Limited
Arun Kumar Sahu
5th Floor, "A" Wing, Fortune Tower Chandrasekharpur
Bhubaneswar - 751023.
Telephone No. No. –7381096787
Email:- [email protected],
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT
The proposed expansion is for manufacturing Sponge Iron – 2x 100 TPD to 2x 100 and 2x
350 TPD; Billets – 1,10,000 to 3,63,500 TPA, TMT Bars -48,000 TPA to 3,48,000TPA; Captive
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
10 | P a g e
power plant of 6 MW to 50 MW; WHRB based power plant 4MW to20 MW, respectively due
to increase in market demand.
2.3 NEED FOR THE PROJECT AND ITS PORTANCE TO THE COUNTRY AND OR
REGION
The need for the expansion unit for Sponge Iron, TMT Bars, Billet and Captive power plant
and WHRB. This is due to the rising infrastructural demand from the existing unit and to
keep its continuous supply, owing to the growth in the region. Captive Power plant will be
installed to meet the demand of electricity.
India is world's largest sponge iron producer with an annual production of about 26-28
MnT against installed capacity of 46-47 MnT. There are over 400 sponge iron units in India.
Indian sponge iron industry is highly fragmented. Top 20 producers contribute about 60-
65% of total production whereas rest contribute 35-40% of the production. Sponge iron
contributes 25% of India's total crude steel production of 90 MnT.
The production for sale of DRI or Sponge Iron has increased from 1.31 mt in 1991-92 to
14.83 mt in 2016-17 (prov). India was the largest producer of DRI in the world during the
period 2003 to 2015 and emerged as the 2nd largest global producer in 2016, based on
provisional ranking released by the World Steel Association.
2.4 DEMAND - SUPPLY GAP
In order to meet the in house demand of raw material for billets and TMT bars and also to
meet the market requirement in timely manner the proposed expansion project is
undertaken.
2.5 IMPORTS VS. INDIGENOUS PRODUCTION
There will be no import for the proposed expansion project. The machinery used is
indigenously manufactured and will be purchased. Local villagers will be employed. There
will be Indigenous production in the entire activity.
2.6 EXPORT POSSIBILITY
The product will be used 50 % in house and 50 % of the product shall be exported in the
nearby region depending on the market demand.
2.7 DOMESTIC/ EXPORT MARKETS
The end products will be sold depending on the market demand shall be exported in
domestic market.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
11 | P a g e
2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT
2.8.1 DIRECT EMPLOYMENT
The proposed expansion project generates employment for around 509 people (after
expansion). Priority for employment is given to local persons. Following staff & workers are
proposed to be employed:-
Table 4: Manpower Details
S. No. Category No. of Persons
Existing Proposed Total
1. Permanent Staff 102 133 235
2. Skilled Workers 179 337 516
3. Semi-Skilled worker 59 18 77
4. Unskilled worker 179 21 200
Total 519 509 1028
2.8.2 INDIRECT EMPLOYMENT
� The vocational training camps and Technical Training of generating skilled manpower
for cement plants will be done to generate potential manpower.
� Available for the proposed & surrounding plants of the Tehsil.
� The proposed employee development and welfare activities already envisaged and
proposed by the expansion project aims to engage many people with various jobs
indirectly.
� There will be development of externalities viz. local logistics, warehousing etc. as
supporting services.
� This would create Indigenous technologies for sustainable development.
3.0 PROJECT DESCRIPTION
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT
PROJECTS, IF ANY.
There is no interlinked or interdependent project with the proposed expansion project.
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND
PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES.
The proposed expansion project is situated at Mantira, Kalinga Nagar Growth Centre,
District Jajpur, Orissa. The project site falls in Survey of India Toposheet No.- 73G/16, K/04,
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
12 | P a g e
H/13, L/01. The geographical location with respect to boundary pillars of the proposed
expansion project are:-
Table 5: Geographical Position of the Boundary Pillars
N E
200 55’ 40.88” 860 02’ 01.85”
200 55’ 52.73” 860 02’ 26.78”
200 55’ 13.72” 860 02’ 46.00”
200 55’ 22.20” 860 02’ 10.86”
The topo map showing location of the project site is enclosed as Annexure – III.
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING
THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL
CONSIDERATIONS GIVEN INTOSHOULDBE HIGHLIGHTED.
No alternative site was examined or chosen, as the proposed expansion is coming up in
existing land area.
3.4 SIZE OR MAGNITUDE OF OPERATION
The size and magnitude of the project area is as given below:-
Table 6: Size or Magnitude
S. No. Particulars Details
1. Area (Acre) 170Acres (6,87,966 m2)
2. Production (After Expansion) Production details already
given in subsection 1.3
3.5 RAW MATERIAL REQUIREMENTS MATERIAL (Quantity and Source), PRODUCT AND
MODE OF TRANSPORT
The requirement of major raw material is given in Table 7.
Table 7: Details of Raw Material
Sr.
No
Raw Material Existing
Requirement
(TPA)
Proposed
additional
Requirement
(TPA)
Total
After
expansion
(TPA)
Source Mode of
transportation
For DRI Kilns
1 Iron ore (Calibrated
150,000 472,200 622,200 Joda Rail / Road
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
PRE - FEASIBILTY REPORT
APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
13 | P a g e
2 Imported Coal 75,000 251,000 326,600 Paradeep Port
Rail / Road
3. Dolomite 5300 18000 23,400 Biramitrapur Raipur, Katni
Road
For Steel Melting Shop (Billets)
1 DRI 58,500 281,500 340,000 Captive Belt Conveyor
2 Pig Iron / Scrap
16,350 68,650 85,000 Merchants Road / Rail
3 Ferro Alloys 1400 4200 5600 Merchants Road
For Rolling Mill
1 Billets 60,800 283,900 344,700 Captive mostly
-
For CFBC/AFBC Boiler-CPP and WHRB
1 Coal – Talcher
44,000
262,000
306,000
Talcher Rail / Road
2 Char 16,000 54000 70,000 Inhouse -
Other chemicals and materials required with quantities and storage capacities
Sl.No. Before Expansion After Expansion
1 2000 TPA 10,000 TPA Diesel, fuel oil & Industrial gases
2 20 TPA 100 TPA Water treatment chemicals
Table 8 (A): Material Balance for Sponge Iron Plant
IN PUT OUT PUT
Qty / MT of Sponge Iron Qty. / MT
Sponge
Qty / MT of Sponge
Iron
Qty. / MT Sponge
Iron
Iron ore / Pellet: 1.79 Ton Sponge Iron 100% 1 Ton
Coal: Imported 0.87 Ton Coal Char 20% 0.2 Ton
Ash (Fly Ash from ESP) 0.15
Dolomite 0.06 Ton Waste solids 0.17
Air (3726 Nm3
to Kiln
Process Gas (As waste gas for
Power generation)
5.7
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Total In put 7.22
Total out put 7.22
Table 8 (B): Materials Balance for Billets (Per 100 Tons) INPUT TONS OUTPUT TONS
Sponge Iron 93 Billets 100
Pig Iron / Scrap 23 Slag 15
Ferro Alloys 4.0 Burning Loss 1.5
Other Miscellaneous Losses 3.5
Total 120 Total 120
Table 8(C): Materials Balance for TMT Bars:
IN PUT OUT PUT
Qty / 100 MT of billets, Qty Qty / 100 MT of TMT Qty
Billets : 1.03 103 TMT 100% 97
Waste fines & gases 6
Total Input 103 M T Total Output 103 M T
3.6 PRODUCT
Table 9: Details of Product
Sr.
No.
Units Existing
Capacity
(TPA)
Proposed
Capacity
(TPA)
Total capacity
After Expansion
(TPA)
1. DRI Kiln
(Sponge Iron
Plant)
2 x 100TPD
2 x 350 TPD
2 x 100TPD
2 x 350TPD
2.
SMS – I
2 x 12 T (IF)
2 x 6 T (IF)
(Billets)
1,10,000 -
1,10,000
3.
SMS – II
4 x 25 T(IF)
1 x 25T (LRF)
(Billets)
- 2,53,500 2,53,500
4 Billet Caster 1x 2 strand 1 x 3 strand 1x 2 strand
1 x 3 strand
5. Reheating Furnace 10 TPH 60TPH 1 x 10TPH
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1 x 60TPH
6. Rolling Mill -1
(TMT Bars)
48,000 - 48,000
7. Rolling Mill-2
(TMT Bars)
- 3,00,000 3,00,000
8. Captive Power
Plant
WHRB (4 MW)
AFBC (6 MW)
WHRB – 2 x 8 MW
CFBC-2 x 22MW 70 MW
3.7 SOURCE OPTIMIZATION/RECYCLING AND REUSE ENVISAGED IN THE PROJECT.
The unit will utilize all the charcoal as raw material for power generation and fly ash
generated will sold to brick manufacturing unit or used as binding material for land filling.
3.8 AVAILABILITY OF WATER, ENERGY/ POWER REQUIREMENT AND SOURCE.
3.8.1 WATER DEMAND
The fresh water requirement for the proposed expansion will be 8002 KLD and the total
water demand will be 11206 KLD. The detailed breakup of the same is given below:-
Table 10: Water Demand
3.8.2 POWER DEMAND
The total power requirement for the proposed expansion is as given below:-
S. No. Particulars Water Demand (KLD)
Existing Proposed Total
1. Industrial
DRI 480 360 840
IF 372 1428 1800
Billet caster 228 876 1104
Rolling Mil - 1560 1560
Power Plant 2088 4488 6576
2. Domestic 36 50 86
3. Plantation and
other purposes
275* (-101*) 174*
Total 3204 8762 (8002 fresh + 760
recycled)
11966(Daily fresh water
11206+ 760Recycled)
Source: - Water from IDCO water supply system.
• Treated water from STP and ETP will be utilized for greenbelt development
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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Table 11: Power Demand
3.8.3 MANUFACTURING PROCESS
3.8.3.1 Process Description of Sponge Iron Manufacturing Unit
ROTARY KILN
Existing plant has 2 x 100TPD DRI Modules that shall be kept running. In addition, 2 lines of
Direct Reduction (DR) Plant having 350 TPD modules shall be added.
The Direct Reduction Plant will be based on rotary kiln technology using non-coking coal as the
fuel and reductant. The plant will have a 4.2 m diameter ported rotary kiln of 80 m length with
related systems required for off gas treatment essential for waste heat power generation and
subsequent release to atmosphere.
Major Plant Facilities
Major plant facilities for the sponge iron plants will be as follows:
Day Bins
Rotary kiln and cooler
Offgas system including waste heat power generation
Product processing facilities and product storage bins.
The process of the production of sponge iron consists of the reduction of Pellets with solid
carbonaceous material (coal/coke/lignite) in a rotary kiln at high temperature, cooling to room
temperature in the rotary cooler with indirect water-cooling system, screening and magnetic
separation of the product. Sponge iron, being magnetic, gets attracted and separated from the
non-magnetic char.
In the process for the production of sponge iron, raw materials (pellets, Sponge Iron, feed coal
and dolomite) are fed to the rotary kiln through feed tube in a pre-determined ratio by
electronic weighing equipment. Rotary kiln is generally of 4.2 mts in diameter and 80 Mts. long
and inclined at 2.5% of its length . It is internally lined with refractory of 300 mm thick. It is
rotated by an AC variable speed motor at a steeples variable speed ranging from 0.2 to 1.0 rpm.
Due to inclination and rotary motion of the kiln, the material moves from the feed’s end of the
kiln to the discharge end in approximately 5.5 hrs (Tendency time). Fine coal is blown counter
currently from the discharge end of the kiln to maintain required temperature and carbon
concentration in the bed. Kiln has seven shells, air fans mounted on the top which blow air in
the respective zones to maintain the required temperature profile. Material and hot gasses
Phase Demand (MW) Expected Source
Operational 10 MW (Existing)
48MW (Proposed)
58MW (Total)
Existing & proposed CPP
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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move in the counter current direction and as a result, pellets gets pre-heated and gradually
reduced by the time it reaches discharge end.
Kiln is divided into two zones namely pre-heating zone and reduction zone. The pre-heating
zone is normally 30 per cent of the total length of the kiln and rest is taken as reduction zone.
Material gets heated to the reduction temperature in pre-heating zone up to 200°C, iron ore,
coal and dolomite gets dried and all the moisture is vapourised. Upto 800°C, Iron Ore lumps or
Pellets gets roasted and any carbonates in it get calcinated. In the coal, volatile matter starts
getting released. Limestone also gets calcinated and becomes active. Iron Ore lumps or Pellets,
which are in the form of hematite, gets reduced to magnetite. Afterwards, materials enter to the
reduction zone where the magnetite is reduced to wustite and then to metallic iron.
Coal contains sulphur. During the decomposition of coal, sulphur is released in the form of Iron
sulphide. Iron sulphide (FeS) has deleterious effect in the steel making and has to be
removed. Hence, limestone is used to prevent the sulphur pick up by sponge iron. All the above
reactions are possible only in the presence of CO. Therefore, generation of CO is most important
reaction, which is called as ‘Bouduard reaction’. This reaction is highly endothermic which is
also reversible. Conditions favorable for the forward reaction i.e. generation of CO, is higher
temperature higher the production of CO. Concentration of the reactants has to be high so that
the forward reaction occurs. Low pressure also favors CO generation.
Oxygen required for the burning of these combustibles is supplied from the air tubes and/or
ports placed along the length of kiln. By controlled combustion, temperature in various zones is
maintained so that the reduction is proper and to required degree. Reduction of iron ore is topo-
chemical i.e. reduction proceeds from the surface to core. Iron ore on partial reduction has all
the different stages of reduction.
Hot material, after reduction is complete, is transferred to the rotary cooler via transfer chute.
The rotary cooler is 1.8 Mts. in diameter and 30 Mts. long made up of Mild Steel shell. It is also
inclined at 2.5% approximately and rotates at variable speed from 0.2- 1.2 rpm. It is driven by
an AC variable speed motor. Water is sprayed on the top of the shell, which cools the material
inside the cooler indirectly. Heat from the material is extracted by the shell. In order to increase
the surface area for the heat extraction fins are welded inside. Complete shell is covered by thin
layer of water. Heat is transferred from the shell to the water by convection. By this, the
material gets cooled to 800C and is discharged on the belt conveyor by double pendulum valve.
The double pendulum valve acts as the seal for the prevention of the atmospheric air into kiln
cooler system.
The total kiln cooler system is kept under positive pressure about 0.3-0.5 mbar. This prevents
the atmospheric air from getting into the system. The kiln has to be always operated on positive
pressure, as any leakage into the system will cause the re-oxidation of the sponge iron there by
causing the drop in the quality of the product.
The material after the discharge from the cooler is dropped on to the cooler discharge conveyor.
A diversion chute is provided at head end of this conveyor for diversion of the material in case
of break down in the production separation. The material is then sent to product separation
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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system. In product separation system consisting of double deck screen, material is screened to
0-15 mm size fractions. Oversize i.e. +20 mm obtained is small quantity so it is taken on the
floor or diverted to the sponge iron bin. The 0-3mm size fraction, called as fines, are fed to a
drum type magnetic Concentrator where the magnetic sponge iron fines and the non-magnetic
dolochar separated and fed to the respective bins through the chutes and conveyor. The coarser
fraction is similarly separated by another magnetic separator and fed to respective bins. This
magnetic fraction is called the sponge iron lumps and the non- magnetic as char which is the
unburned coal. This char can be recycled depending on the quality obtained after processing.
The gasses, which flow in the counter current direction of the material, go to the dust-settling
chamber where the heavier particles settle down. These particles are continuously removed by
the wet scrapper system. The gasses then pass to the after burner chamber where the residual
carbon or CO is burned by the excess air available. The gasses are at high temperature and have
lot of heat energy, which can be utilized for the power generation through the waste heat
recovery boiler. The hot gas after the heat recovery boiler gets cooled to 200°C. The gases are
then scrubbed and let-off to the atmosphere through the chimney. Alternatively the hot gasses
are quenched and scrubbed to clean all the dust in it, and then let off to the atmosphere through
the stack.
Chemical reactions taking place in reduction zone is represented by following equation:
Fex Oy + CO FexOy-1 + CO2
The carbon dioxide formed is converted to carbon monoxide by means of the carbon in the
reductant in accordance with the boundary reaction:
C + CO2 2CO
Burning of small amount of carbon and excess carbon monoxide by means of outside air
supplied through tubes to provide heat for the process reactions can be shown by the following
equations:
CO + 1/2 O2 CO20
It is to be noted that a reducing and oxidizing atmosphere prevail side by side in the rotary kiln.
Within the material charge, it is reducing atmosphere accompanied with endothermic reaction
while in the free board above are the oxidizing conditions with the exothermic reactions.
The separation of the two atmospheres is ensured by the pressure generated by CO emerging
from the charge into the kiln free board. This avoids re-oxidation of the reduced particles at the
charge surface.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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19 | P a g e
Flow chart for the sponge iron manufacturing process
Raw Material Feeding At
Ground Hopper
Coal Iron Ore
Crushing
Over Size Over Size
Screening Screening
Coal Bin Iron Ore Bin Dolomite Bin
Setting up of Production of Mixed Raw
Materials for Kiln Feed
Processed in Rotary Kiln at 10750C with
Air Control
Indirect Cooling in Rotary
Cooler with Water Spray
Screening of Mixed end Products
(Sponge Iron and un burnt Coal)
Sponge Iron Lumps + Char Sponge Iron Fines + Dolo Char
Drum Type Magnetic
Separator
Drum Type Magnetic
Separator
Sponge Iron
Lumps Bin
Char Bin Fines Bin Dolo Char Bin
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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3.8.3.2 Process Description of Captive Power Plant
Operation of the Plant
Each waste heat recovery boilers will generate around 35 TPH of steam with the outlet
parameters of 95 ata (g) 5050C., while taking in the feed water at 165 Deg.C from the HP heater.
The entire waste gas from the sponge iron kiln will be utilized in the waste heat boiler for the
steam generation.
Circulating Fluidized Bed Combustion (CFBC) / Atmospheric Fluidized Bed Combustion (AFBC)
Boiler
Fluidized bed combustion is a "Clean Technology for a better tomorrow" where technology and
economy have been interwoven harmoniously in quest of a better environment. The
environmentally friendly perspective of this technology are as follows:
At the low combustion temperature of 850°C / 900°C, no Nitrogen Oxides result from the
Nitrogen in the combustion air, with the end result of extremely low NOx emissions even with
fuels rich in Nitrogen.
Formation of SOX is essentially prevented by the addition of limestone. This is both mixed into
the fuel and blown into the combustion chamber. Due to the favourable conditions in the
fluidised bed, about 90 per cent of the resulting Sulphur Oxides can be removed.
100% char is proposed to be utilized in CFBC hence no recycling to DRI
Better Plant flexibility at partial loads of about 25 per cent and quick load changes.Low
Auxiliary Power consumption compared to other coal fired Boiler versions.
The Steam Generator would be semi-outdoor type, natural circulation, balanced draft, Single-
drum, designed for firing different grades of coal. Boiler is of bubbling fluidized bed type to
handle even high ash coal.
Capacity of AFBC in existing plant as well as CFBC in expansion coupled with adjacent WHRB
has been selected to ensure adequate margin over the requirement of turbine at 100% MCR.
CFBC would be designed to operate with "The HP heaters out of service" condition (resulting in
lower feed water temperature at Economiser inlet) and deliver Steam to meet the Turbo-
Generator requirement at 100% MCR. Economiser section of the Boiler would be non-Steaming
type. Super heater sections would be convection type and also bed super heater and designed so
as to maintain rated Steam temperature of 535°C (:i: 5°C) at super heater outlet over the control
range of 60% to 100%, MCR. Attemperator is provided at the outlet of convection super heater
for temperature control at Steam Generator outlet. The Boiler furnace and flue gas passages
would be designed for appropriate low velocities in order to minimize erosion.
Suitable balanced draft System would be provided for the Steam Generator with two (2) forced
draft and two (2) induced draft fans. Each of these fans would be capable of meeting the air
requirement at 60% Boiler MCR load. The forced draft fans would be radial type with inlet vane
control for regulation of airflow. The induced draft fans would be radial type with multi louver
damper control the regulation. The forced draft fans would control total airflow to Boiler and
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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the induced draft fan would control furnace draft of the Boiler through automatic control loops.
In addition to the FD fan, two (2) primary air fan of 60% capacity each shall be provided for
transportation of fuel with one working and one standby.
The Boiler would be top supported type and would be provided with all supporting Steel
platforms, galleries and stairways for easy approach and Maintenance of the Unit. Adequate
weather protection would be provided for instruments and operating personnel. Necessary
insulation along with skin casing to limit outside surface temperature to the safe level would be
provided.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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Capacity MW 2 x 90TPH ie
40MW
No of Steam Generator No. 02 Nos
Superheated Steam pressure kg/cm2 (a) 95 ata (g)
Superheated Steam, temperature °C 505 0C
Feed water temperature at economizer °C 135
Flue gas temperature at AH outlet °C 140
Fuel used:
Main fuel Char & Coal
Performance fuel Char & Coal
Startup fuel Light Diesel Oil
Char produced by DRI Kilns will have an outlet as fuel to FBC Boiler. Coal and Char will be
fired as a base fuel to FBC Boiler for Steam Generation with consequent proportionate
reduction in fuel cost.
Analysis Report of Char
Characteristics Char
Carbon 40.00%
Hydrogen 0.75%
Oxygen 3.00%
Sulphur 0.30%
N2 0.74%
Ash 55%
Moisture Negligible
GCV 2700 Kcal /kg
Steam Turbine Generators and Auxiliaries
Steam Turbine
The Steam Turbine will be of condensing type. The set will be complete with Condenser, Air
Evacuation System, 2 x 100% Condensate Extraction Pumps, Generator Cooling, System,
Gland Sealing with Gland Vent Condenser, Lube Oil System, LP & HP Re-generative Feed
Heaters, etc.
Generators
Each of the 2 generators will be rated for 30 MW with 0.8 lagging Power Factor, delivering
Power at 12 KV, 3 Phase, 50 Hz Star connected in IP55 enclosure.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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The Generators will be provided with brush less excitation. It shall be capable of operating in
Isolation or in parallel with the Power grid, with Voltage Variation of (+) 5% to (-) 5% and
Frequency Variation of (+) 3% to (-) 5% with Short Circuit ratio of around 0.8.
The Generator shall have class F insulation with Temperature rise limited to Class "B"
insulation and shall be designed for CACW Cooling.
All Six Terminals of the Generator shall be brought out and shorted, neutral point will be
grounded through a Resistor. Generator shall be connected through Isolated Phase Bus duct
to the 40MVA Generator Transformers which will be provided with an "On-Load" Tap
Changing Gear of :I: 10% range.
Excitation System
The Excitation System envisaged will be brush-less type. The Excitation System shall be
capable of supplying the Excitation Current of the Generator under all condition of Operation
of Load, Voltage and Power. Rated current and Voltage of the Exciter shall be at least 120%
of normal Excitation Current and at least 110% of no Load Excitation.
Voltage with maximum of 140% ceiling. The Exciter response ratio shall be greater than 1.5.
The Field Breaker and Field Suppression System will also be part of Exciter System.
Automatic high speed Thyristorised, Auto Manual AVR capable of maintaining Steady State
Terminal Voltage within :I: 0.5% of the preset Value under all Operating Conditions and
capable of smooth and continuous running over the Operating Range. The Generators shall
be provided with Temperature Detector embedded at different location, i.e. Stampings,
Stator Windings, etc.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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Process flow chart of Captive Power plant
Figure: Typical Flow Diagram of Steam Based Turbo Generator Set
Steel Melt Shop
The induction melting technology and Arc furnace technology in the Global Steel Scenario
has brought a significant change in technological and revolution where it has been proved
that the steel produced out of sponge iron mixed with Cast Iron and M.S. Melting Scrap/Pig
iron coupled with electric induction furnace, medium frequency, constant power track and
arc furnace rouge has become formidable process and can offer better economics at a
relatively smaller scale operations.
The process involves the charge mix of Raw material mainly Sponge Iron 70% to 90% and
C.I.Scrap/ M.S.Scrap 15% to 30%, into molten bath with constant power track through
Solid State generator converting A.C. Power into D.C. Power and again to convert the same
into A.C. Power after changing the frequency of cycle in between 250 to 500
HZ through thyesisters (an electronic device). This converted A.C. power with a frequency
of 250 to 500 HZ is passed through capacitor Rack after achieving the de-sired voltage and
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the same is passed through copper Bus Bar into Molten bath having copper coil, cooled
through water circulation, transparent the heat energy into molten bath at constant voltage
to melt the Iron and Steel at a temperature of 1550°C.
The continuous efforts made by technologists in established mini steel plants all over
India, sponge iron manufacturers and Medium Frequency Melting Induction furnace
equipment manufacturer/arc furnace manufacturers have developed the
process parameters by which considerable quantity of sponge iron are used in steel
making. This has brought a new era in steel melting technology in the country where scrap
scarcity can no more be a threat to the mini steel plants. The economy of steel
making rather introduced Induction Furnace/arc furnace to convert sponge iron and scrap
into steel where better productivity could be attained with proportionately lower scale.
Continuous Casting Machine:
Liquid Metal from Induction Furnace is carried in a ladle over the Concast Machine. The
liquid metal flows from the ladle through a slide gate system underneath it into water cooled
copper mould tubes which solidifies the liquid metal into a square shaped mould which we
call as M.S. Billets.
From the considered casting cycle time, the number of strands required to cast 100 mm sq.
and 110 mm sq. billets is worked out to be two (2). Based on the above, 3 strand billet
casting machine suitable for casting up to 160 mm sq. Billets have been selected. Space
provision will be made in the shop for installation of a second billet caster in future.
Table 12: TECHNOLOGICAL PARAMETERS OF MEDIUM FREQUENCY INDUCTION
FURNACE IN EACH SMS
Sl.
No.
Parameter
Unit
SMS-I
Value/Feature
SMS-II
Value/Featu
re
1 Liquid steel production T/Yr 98,000 272,000
2 No. of furnaces No. 3 4
3 Type of furnace - AC, coreless medium
frequency, coreless,
twin shells per furnace
with common power
pack
AC, coreless medium
frequency, coreless,
twin shells per
furnace with common
power pack
4 Nominal
transformer rating
per furnace
MW 5 10
5 Average heat weight T 12 25
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Sl.
No.
Parameter
Unit SMS-I
Value/Feature
SMS-II
Value/Featu
re
6 Average heat time,
approx.
Min. 150 15
0
7 Heats/day/furnace No. 8.5 8.
5
8 Charge mix, approx.
%
80
80
DRI
Scrap % 20 20
9 Method of charging - Feeder assisted by
Manual prodding
Feeder assisted by
Manual prodding - DRI/scrap
10 Steel grades - Plain carbon
commercial
grades
Special Steels
Table 13: TECHNOLOGICAL FEATURES OF BILLET CASTER IN EXPANSION
Sr. No. Item Parameters
1 Type of machine Curved mould bow type
2 Number of machines 1
3 Number of strands 3
4 Design limit Min. 100 mm.sq
Max. 150 mm.sq
5 Machine equipped to cast 100 mm.sq. – 150 mm sq.
6 Casting Radius 6m/10m
7 Billet length 6m / 9m
8 Type of ladle Bottom pouring with slide gate system
9 Ladle support Ladle stand
10 Heat size 25 t average
11 Type of cutting device Manual
12 Method of discharge On horizontal discharge roller table to cooling beds
13 Steel quality Commercial grades
14 Dummy bar Link type
15 Casting practice Open casting
16 Tundish practice Cold
17 Casting speed for 100 mm.sq. 3.2m/min
18 Mould support Lever arm oscillation
19 Average casting time for
100x100mm size section
40 minutes approx.
20 Preparation time 30 minutes approx.
21 No. of heats/in sequence 3
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22 No. of heats cast/day 36
23 Billets production, t/yr. 255,000
Flow chart showing Process Flow for Manufacturing Billet
Rolling Mill
The process involves converting the shape stock viz. Ingots/billets to desired finished
section in hot condition by way of passing the material between a pair of grooved rolls and
providing suitable reduction at various stages. Whole operation is conducted at a particular
temperature range and within a limited time span. Stages of rolling operation are comprised
of heating of feed stock to rollable temperature, rolling the feed stock in different mill stands,
cropping the hot bar during process of rolling between stands as applicable and
subsequently finishing in the form of hot rolled deformed bar in straight length. The hot bar
coming out of last pass is then conveyed through TMT line and collecting in a cooling bed
after shearing. The bars at almost ambient temperature are sheared to commercial length
stored and kept ready for dispatch. In TMT process hot bars are subjected to quenching by
means of an intense cooling installation (cooling installation specially designed water spray
BLENDING IN PREDETERMINED RATIO
RAW MATERIAL PREPARATION SPONGE IRON SCRAPS
(SIZING & PROCESSING)
MELTING IN INDUCTION FURNACE
TAPPING OF MOLTEN METAL
CASTING IN CONCAST MACHINE
BILLETS
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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Finishing Mill
CUTTING OF BILLET TO DEFINITE
LENGTH
PREHEATING THE BILLETS IN DOUBLE
ROW REHEATING FURNACE/ DIRECT HOT
CHRGING
Intermediate Mill
Roughing Mill
TMT Bar
Cooling Bed
TMT Rod
system). This step hardens the surface layer to martensite while the core structure remains
austenite. When the bar is free of water chamber heat flows from core to surface and surface
gets tempered to structure called tempered marten site. In the cooling bed due to
atmosphere cooling, the hardened zone is tempered by temperature homogenization in the
cross section and the austenite core is transferred to ducktile-ferrite-pearlite core.
Process flow chart of Rolling Mill
Flow chart showing Process flow chart of Rolling Mill
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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Table 14: FLUE GAS EMISSION AND CONTROL MEASURES FOR EXISTING PROJECT
S. No. Stack attached
to
Stack
Height
from GL,
meters
Exit gas
Velocity,
m/s
Top
Stack
Dia, m
Exit gas
Temp, ºC
APCM
For sponge iron/ WHRB
1 Kiln No 1 & 2 30 Mtr 7-10 m/s 1 m 120 Bag filter
For TMT
2 Reheating
Furnace 30 Mtr 5-8 m/s 1 mtr 150-180
Gas cooler + Bag
filter
For AFBC/CFBC
3 Boiler 30 Mtr 8-10 M/S 2 Mtr 100-120 ESP
For Billets
4 Induction
Furnace No 1 & 4 32 Mtr 5-7 m/s 1 Mtr 100
Bag Filter + Spark
Trapper
5 Induction
Furnace No 2 & 3 32 Mtr 5-7 m/s 1 Mtr 100
Bag Filter + Spark
Trapper
Table 15: PROPOSED PROJECT
S. No. Stack
attached to
Stack Height
from GL, meters
Exit gas
Velocity,
m/s
Top Stack
Dia, m
Exit gas
Temp, ºC
APCM
1 Power Plant
New Stack to be
built
As per norms
8-10 M/S 2 Mtr 100-120 ESP
2 Kiln No. 3 &4 48 MTR 5-10
M/SEC
2 Mtr 100-120 Bag Filter
4 IF No. 1,2 of New Stack to be
built. 5-7 m/s 1 Mtr 100 Bag Filter +
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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30 | P a g e
S. No. Stack
attached to
Stack Height
from GL, meters
Exit gas
Velocity,
m/s
Top Stack
Dia, m
Exit gas
Temp, ºC
APCM
SMS-II
As per norms
Spark Trapper
4
IF No. 3,4 of
SMS - II
New Stack to be
built.
As per norms
5-7 m/s 1 Mtr 100 Bag Filter +
Spark Trapper
3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME
FOR THEIR MANAGEMENT/ DISPOSAL.
3.9.1 SOLID
Particulars Waste Quantity in TPA Treatment/ disposal
Type of
Waste
Existing Proposed Total
Solid Waste Slag 11400 31687 43,087 Sold to road construction
Activity after separation of
metallic part
Char 16,000 54000 70,000 Total Char shall be used in
Power Plant
Total Ash 25100 129980 155080 Sold to brick manufacturing
unit and Sold to TSDF
site for utilization of fly ash
as
binding material for
solidification and
stabilization. ESP ash have demand in cement plants.
Nearby Cement plants shall be contacted.
Municipal Solid
Waste generation
rate as
Assuming per
capita solid waste
0.20
kg/capita/day
Organic solid
waste : 60
% of the
total waste
62.4 61.2 123.6 Sent to Municipal Council
Jajpur Orissa
Inorganic
solid waste :
40 % of the
41.6 40.8 82.4
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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31 | P a g e
total waste
3.9.2 Hazardous Waste
Particulars Hazardous Waste Quantity in TPA Treatment/ disposal
Type of Waste Existing Proposed Total
Hazardous
Waste
Used Oil 2.063 1.13 3.19 As per CPCB/SPCB
guidelines and HWM Rules
2016
Used Ion exchange
resin
0.35 0.19 0.54
Tar residue 1.6 2.0 3.6
3.9.3 WASTE WATER
The plant shall be a zero discharge plant. The effluents source shall be cooling tower blowdown
waters and neutralized water of DM plant regeneration. These shall be suitably utilized for
gardening, dust control and such activities. & 760 KLD water will be recycled in cooling tower
after treatment in ETP followed by RO.
Description Existing (KLD) Total After
Expansion (KLD)
(A) Industrial
IF 57 100
Billet caster &
Rolling Mill 10 250
DRI 70 95
Power Plant (C.T
blow down) 90 600
Boiler blow
down 5 20
Industrial Total 232 1065
(B) Domestic
26 64
(C) Other (DM Rejects)
28 58
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
32 | P a g e
Total Waste Water
Generation (A)+(B)+ (C) 286 1187
3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE
INFORMATION OF EIA PURPOSE
Project Concept
Form 1, Pre-feasibility Project Report with Proposed TOR to MoEF&CC (EAC)
Scoping by EAC (Site visit by sub group of EAC, if necessary)
TOR approved by EAC EC - rejected by MoEF&CC on recommendation of EAC
Draft EIA Report to SPCB
by Project Proponent
Public Consultation process by SPCB
Summary EIA and Form 1 –
display on the Website by SPCB
Proceedings of Public Consultation
Appraisal and Recommendation by EAC
Display on MoEF&CCWebsite
Display at Panchayat, ZP, DM/DC/
Dy. Com & on the SPCB website
To Proponent for Submission of Final EIA
Report/Supplementary Report to Draft EIA
Approval by MoEF&CC
Rejected Approved Display on MoEF&CC Website& Project Proponent Website
Post EC
Monitoring
Submission of half yearly Compliance
Report to MoEF&CC/ RO-MoEF&CC
Display of Compliance Report
on MoEF&CCWebsite
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
33 | P a g e
4.0 SITE ANALYSIS
4.1 CONNECTIVITY
The existing Plant is situated at Mantira, Kalinga Nagar Growth Centre, District Jajpur,
Orissa. This has all possible amenities that are feasible for industrial projects viability.
Table 16: Connectivity
S. No. Name Distance (Km) Direction
(From Project Boundary)
Nearest Railway Station
1 Jakhapura Junction 2.50 SE
Nearest Airport
2 Biji Patnaik Airport
Bhubaneshwar
78.50 SSW
Nearest Highway
3 NH-200 2.70 SW
4. NH-215 9.23 ENE
5. SH-20 4.50 N
6. MDR 1.10 S
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP
4.2.1 LANDFORM
The proposed expansion is planned within existing land area of 170 Acre (6, 87, 966 m2). No
additional land is required for the proposed expansion.
4.2.2 LAND USE
The land use pattern is given in point no. 1.2.
4.2.3 LAND OWNERSHIP
The land use is industrial Land declared by the District Collector of Jajpur enclosed as
Annexure- IV.
4.3 TOPOGRAPHY (ALONG WITH MAP)
Topographically, the project area comprises of gently flat land. The highest elevation of the
project area is 52AMSL and lowest elevation of the project area is 40AMSL
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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4.4 EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE, FOREST,
WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM
THE PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FORESTS, NATIONAL
PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES
(DISTANCE FROM THE HFL OF THE RIVER), CRZ. IN CASE OF NOTIFIED
INDUSTRIAL AREA, A COPY OF THE GAZETTE NOTIFICATION SHOULD BE
GIVEN.
The existing land use pattern is given in point no. 1.2.
4.5 EXISTING INFRASTRUCTURE
The same has been given in point no. 3.8.1, 3.8.2 and 4.0.
4.5.1 BASIC AMENITIES
At the project site first aid center will be set up. Company will provide drinking water
and other sanitary facilities to the workers.
4.5.2. SOIL CLASSIFICATION
Generally four types of soils, viz. Alfisols, Utisols, Vertisols and Entisols occur in the district.
As per agro-climatic classification, the district falls under North Eastern Coastal plain.
4.7 CLIMATE
The district is characterized by humid sub- tropical monsoon climate having three distinct
seasons in a year, viz. winter, summer and rainy seasons. Winter commences from late
November and continues till end of February. Winter is followed by the summer season,
which extends up to mid-June. During the period between April and May, 3 to 4 cyclonic
rains generally occur in the district. The rainy season sets in 3 the district with the advent of
the southwest monsoon, generally from the middle of June and continues till end of
September. Lowest and the highest temperatures- The maximum temperature rises up to
460C in the summer and falls to a minimum of 140C in winter. The December and January
are the coldest and May is the hottest month. The relative humidity is high, on an average,
varies from 40 to 90% during the year and during monsoon it is much more where as in
winter it is less.. The mean monthly potential evapo-transpiration varies from 57 mm
during January to 320 mm during May. Rainfall in the district is caused by the south-west
monsoon. The average rainfall of the district is 1771.8 mm. Maximum rainfall generally
occurs in the month of August. Average nos. of rainy days in a year is 72.The western, south-
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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35 | P a g e
western, eastern southern tract s receive a fairly high rainfall (>1500 mm.) which gradually
decreases to 1300mm towards north-east. The district has experienced an unprecedented
mild to severe drought situation during 1996.
4.8 SOCIAL INFRASTRUCTURE AVAILABLE
• The project area falls under ‘Kalinganagar Industrial Complex’ with the development
of several large and medium scale industries, the study area has witnessed speedy
development of infrastructure with regard to road linkages, black top roads,
communication facilities, trade and commerce. The State Highway (SH-20) connects
Jajpur and Talcher and the Expressway that runs from Daitari and Paradeep Port are
in the study area
• The General Hospital in Jajpur Town is the main health care center in the study area,
equipped with modern facilities. There are few villages having primary health centers
as well
• Socio-economic infrastructure facilities like that of schools (both primary &
secondary), parks, banks, post offices and shopping centers are available in the study
area
• With regard to education, the district of Jajpur is characterized by several educational
and professional institutes namely B.B. High School, Dasarathpur High School, V.N
College, N.C College, Biraja Women’s College, Biraja Law College, B.S. College, Sukinda
College and A.P. College etc.
5.0 PLANNING BRIEF
5.1 PLANNING CONCEPT (TYPE OF INDUSTRIES, FACILITIES, AND
TRANSPORTATIONETC.) TOWN AND COUNTRY PLANNING/ DEVELOPMENT
AUTHORITY CLASSIFICATION.
M/s Yazdani Steel & Power Ltd presently operating an integrated steel plant in
Kalinganagar Industrial Complex, Dist-Jajpur, State-Odisha. The existing production
capacity are 2 x 200 TPD Sponge Iron, IF 2 x 6 T; 2x 12 T for Billet and Rolling Mill 4000
TPM i.e. 48,000 TPA along with CPP 10 MW (Coal based 6 MW; WHRB 4 MW)
The proposed expansion is for manufacturing Sponge Iron – 2x 100 TPD to 2x 100 and 2x
350 TPD; Billets – 1,10,000 to 3,63,500 TPA, TMT Bars -48,000 TPA to 3,48,000TPA; Captive
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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APPLICANT : M/S YAZDANI STEEL & POWER LIMITED
36 | P a g e
power plant of 6 MW to 50 MW; WHRB based power plant 4MW to20 MW, respectively due
to increase in market demand.
5.2 POPULATION PROJECTION
The study area of the proposed expansion falls in the district of Jajpur, Odisha. The total
population of the district as per 2001 & 2011 Census data was 16,24,341 and 18,27,192
respectively. The decadal growth was around 12.49 %. The population projection of the
study area for the year 2017 is estimated to be around 19,64,122.
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.)
The existing unit has approximately 51-acre land area in green belt and plantation. Now, for
the proposed expansion additional 5.5-acre green belt will be developed. Thus, after
expansion the total land area in the green belt will be 56.5Acre (i.e. 33.24 %).
The main aim of the green belt development is to improve the ecosystem to a maximum
possible extent by designing the green cover with the same native species.
However, in order to compensate the loss of vegetation, it is suggested to carry out
extensive afforestation program mainly in and around the project area. Appropriate plant
species of different life forms have been suggested in the following table to grow and to re-
establish the vegetation cover and thereby provide habitat for the faunal species. The list of
plant species suggested includes the following criteria:-
� Tree species which are well adapted to local environmental setting, tall, bearing
larger canopy cover and leaf area.
� Tree species of different size classes (small, medium and larger) were suggested to
maintain the different canopy levels at vertical profile.
� Fruit trees in the selection list would help to attract birds and fruit eating bats which
are locally available.
� Wild species were suggested to provide habitat for faunal species, increase the faunal
species diversity and maintain the naturalness.
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL)
On the basis of the preliminary site visit, the infrastructure demand in the villages assessed
on the basis of need and priority.
The health infrastructure of the study area requires improvement. The lack of modern and
specialist facilities in hospitals needs improvement.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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37 | P a g e
The assessment will be identified in the socio economic survey, after the grant of TOR and
will be submitted at the time of final presentation regarding EC.
5.5 AMENITIES/ FACILITIES
The project expansion envisages improvement in the facilities provided to workers.
Provision for the same has been made as given below:-
Table 17: Facilities provided to workers
S.
No.
Activities Capital Cost
(Rs. In Lacs)
Recurring Cost
(Rs. In Lacs)
1. Shelter/ Housing Facility 50 5
2. Health Facility 12 3
3. Drinking Water 12 02
4. Sanitation Facilities 08 01
5. Education 05 01
Total 87 12
6.0 PROPOSED INFRASTRUCTURE
6.1 INDUSTRIAL AREA (PROCESSING AREA)
The area is very well connected by road network to the site, district headquarter etc. The
area is self-sufficient to cater the needs of the project. Hence, no infrastructure is proposed.
6.2 RESIDENTIAL AREA (NON PROCESSING AREA)
The unit already has housing facility for operational employee.
6.3 GREEN BELT
The same has been given in point 5.3.
6.4 SOCIAL INFRASTRUCTURE
The existing project is situated at Mantira, Kalinga Nagar District – Jajpur, Odisha. Local
population will be employed by the company in the proposed expansion project. Further,
indirect means of earnings have been created in the area of contractual jobs, vehicle driving,
shops, construction etc. Therefore, this project brought a positive impact on the adjoining
society. The proponent will spend 1% of profit for the development of the area i.e. medical
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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38 | P a g e
facilities, schools, temples and other social work. There is well developed social
infrastructure in the area.
6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/
METRO/WATER WAYS ETC.)
Given in point no. 4.0.
6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER)
Given in point no. 3.8.1.
6.7 SEWERAGE SYSTEM
For the treatment of domestic sewage, STP (20 KLD) has already provided with adequate
capacity in existing plant & colony
Installation of 1400 KLD capacity of ETP for industrial waste water treatment & and
upgradation of STP from 20 KLD to 70 KLD are proposed under expansion of the project.
6.8 INDUSTRIAL WASTE MANAGEMENT
After expansion of the project required additional 1400 KLD capacity ETP & and
upgradation of STP from 20 KLD to 70 KLD.
6.9 SOLID WASTE MANAGEMENT
The same has been given in point no. 3.9.
6.10 POWER REQUIREMENT AND SUPPLY/ SOURCE
The same has been given in point no. 3.8.2.
7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN)
7.1 POLICY TO BE ADOPTED (CENTRAL/STATE) IN RESPECT OF THE PROJECT
AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND
LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN)
The proposed expansion project does not require additional land and would be housed
within the available plant area. Hence, there would not be displacement of any human
settlement. Hence there are no issues relating to rehabilitation and resettlement.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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39 | P a g e
8.0 PROJECT SCHEDULE AND COST ESTIMATES
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF
COMPLETION (TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN).
Table 18: Expected Time Schedule for the Project
S. No. Particulars Time Schedule (in month)* Remark If any
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th
1. Environmental
Clearance
2. Consent To Establish Project Establishment Period
3. Consent To Operate Production Start Period
*Time line may vary; subjected to rules & regulation/ & other unforeseen circumstances.
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC
VIABILITY OF THE PROJECT.
The expected capital investment for the proposed expansion will be Rs. 642.14 Crore.
Table 19: Expenditure Proposed for Environmental Protection Activities
S. No. Description of Item Capital Cost
(In Lacs)
Recurring Cost
(In Lacs)
1 Air Pollution Control/ Noise 800 80
2 Water Pollution Control 50 05
3 Environmental Monitoring and Management 100 10
4 Green Belt Development 40 04
5 Occupational Health 15 05
Total 1005 104
9.0 ANALYSIS OF PROPOSAL
9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN
THE AREA.
There have been many social benefits from the existing manufacturing operations. The
underlying financial and social benefits envisaged through the existing plant have been
listed as follows:-
Table 19: Financial & Social Benefits
S. No. Activities
1. It aims to provide few additional employments to the local population of the proposed study area.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
CAPTIVE POWER PLANT & WHRB
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40 | P a g e
Existing Direct employment provided: - 519 Approx.
Proposed Direct employment provided: - 509 Approx.
2. The PP proposes for sustainable development as per the Companies Act 2013 and its subsequent
notifications regarding activities enlisted under the CER. The PP has been undertaking need based
CER activities annually and the same will be given in the EIA / EMP report.
The CSR activity envisaged by the M/s Yazdani Steel & Power Limited has been given as
follows and they shall continue to allocate sustainable welfare activities with an allocated
budget of 2% of the average annual profit of last three years for the forthcoming years CSR.
Year
Particular
Area
Amount
Incurred in RS.
Total
Amount
Year wise in
RS.
2012-13 Avenue Plantation Danagadi Block 120980 120980
2013-14 i) Avenue Plantation Danagadi Block 25875
108875
ii) Donation toward red cross society and
other organization Jajpur 33000
iii) Donation toward development of
Jagannath Temple, Mantira Danagadi Block 50000
2014-15 i) Avenue Plantation Danagadi Block 145115
199410
ii) Cold & Purified Drinking water
facilities for displaced installed at ADM
office Kalinga Nagar Jajpur Road 54295
2015-16 i) Avenue Plantation Danagadi Block 81825
803320
ii) Construction of the boundary wall of RN
Sahu UP/ME School at Rabana Danagadi Block 585495
iii) Supply of Bench Desk to of RN
Sahu UP/ME School at Rabana Danagadi Block 70000
iv) Drinking water supply at Mantria
Primary School Danagadi Block 21000
v) Donation toward red cross society Jajpur 20000
vi) Donation toward Jajpur Zilla Mahotsav Jajpur 25000
2016-17 i) Avenue Plantation Danagadi Block 122110
ii) Installation of Aquaguard Purifier cum
water cooler at Pimpudia Nodal UP Sukinda Block 73000
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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School, Kuhika, Sukinda Block 745220
iii) Drinking water supply project Jatara Pal
Village Danagadi Block 550110
2017-18
i)Supply of Refrigerator & Chairs at Rabana
PHC 30920
795283
ii)Bus Hire charges for Girls students of
KNIC Kalinga Nagar 14363
iii) Donation toward Jajpur Zilla
Mahotsav Jajpur 50000
iv)Contribution to 25th foundation of Jajpur
District formation & 150th foundation day
of Jajpur Municipality Jajpur 50000
v) Contribution to District Aahar Society Jajpur 200000
vi)Contribution to community center at
village Singadia Sukinda Block 450000
2018-19
i)Contribution to community center at
village Kabat
Sukinda Block
350000
(Approx)
Project
Completed
but cost
escalated
ii) Contribution to District Aahar Society
Jajpur for the year 2018-19
Jajpur
200000
Already Paid
iii)Drinking Water Project
Sukinda/
Danagadi Block 450000
Not Yet Start
The CSR of the existing project is enclosed as Annexure-VI.
The proposed expansion project aims to continue the sustainable social development. The
Project authorities are committed towards fulfilling its corporate social responsibility.
After the analysis of the baseline data generation and socio – economic survey, and the
public hearing, the appropriate sustainable development plan will be contributed on the
basis of need based analysis and projected by the corporation.
The appropriate amount of CSR will be proposed by the M/Yazdani Steel & Power Ltd
Limited as per the Companies Act, 2013.
Adequate budgetary provisions have been made by the management for execution of
environmental management plans.
PROJECT NAME: EXPANSION IN MANUFACTURING OF SPONGE IRON, BILLET, TMT Bars AND
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42 | P a g e
10.0 CONCLUSION
M/s Yazdani Steel & Power Ltd is proposing expansion of the existing manufacturing Iron,
The plant shall have rolling facility for multi-product Bars, Rods, Sections, Billet and Coal
based Captive Power Plant and WHRB will not only contribute to the growth of Indian
economy but also strengthen the socio-economic values/ status in the area. All the latest
and environment friendly technology will be adopted. The unit will adopt all measures like;
pollution control equipments, effective EMP & DMP to prevent harm/ damage to the
environment. Green belt development in & around the area will increase aesthetic value, as
tool for effective pollution mitigate measure, and will also serve as biological indicators for
that particular site.
*****************