Submittal Data
PROJECT:
REPRESENTATIVE:ENGINEER:CONTRACTOR:
UNIT TAG:TYPE OF SERVICE:SUBMITTED BY:APPROVED BY:ORDER NO.:
QUANTITY:
DATE:DATE:DATE:
Product photo could vary from the actual product
CR 120-5-2
Vertical, multistage centrifugal pump with suction anddischarge ports on the same level. The pump head and baseare in cast iron. All other wetted parts are in stainless steel(EN 1.4301) (AISI 304)
Conditions of Service
Flow: 42 l/sHead: 133 mEfficiency:Liquid: Drinking waterTemperature: 68 °FNPSH required:Viscosity: 1 cStSpecific Gravity:
Pump Data
Max pressure at stated temperature: 435 psi / 194 °FLiquid temperature range: 32 .. 194 °FMaximum ambient temperature: 104 °FShaft seal: HBQVFlange standard: ANSIPipe connection: 5"Product number: 96938685
Motor Data
Rated power - P2: 101 HPRated voltage: 230/460 VMain frequency: 60 HzEnclosure class: IP22Insulation class: FMotor protection: NONEMotor type: BALDOR
H[m]
0
20
40
60
80
100
120
140
160
180
200
Q [l/s]0 5 10 15 20 25 30 35 40 45
eta[%]
0
20
40
60
80
100
CR 120-5-2, 60Hz
100 %
98 %
Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³
Eff pump = 76.1 %
P2[HP]
0
50
100
NPSH[m]
0
10
20
P2 = 96 HPNPSH = 8.49 m
1/18
Submittal Data
6 1/8
3 15/16
57,80
7 1/8
10 7/8
15
13 9/16 15
18 5/8
9 5/16
1 3/4
10 11/16
G 1/2 PLUGWITH 1/4"TAP FORSENSOR/GAUGE
PRIMINGPORT G1/2
ALL STAGES5" ANSI300 LB R.F.
8 x 3/4
4 x 9/16
G 1/2
58a
105a
45c44
36
66a1a36
66a
26
2
26c26a26b
3b
110 109
28
49
49e
45a
4a49
49a
49d49e
45a
4
200
55
3
8
28a
32a
32a
36a
1a
9
10a
7
28
18
1002
37
47d47c47d
47d47c
47d
4849b
72
64b
48
49b
72
7b65
45
6
7b65a45b
56b
67
66b
64c
203
201
64
5147b
7b
47
6545
3b
76
Materials:Pump housing: Cast iron
EN-JS1050ASTM 65-45-12
Impeller: Stainless steelDIN W.-Nr. 1.4301AISI 304
Material code: ACode for rubber: V
2/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Position Count Description1 CR 120-5-2 A-G-A-V-HBQV
Product No.: 96938685Vertical, non-self-priming, multistage, in-line,centrifugal pump for installation in pipe systemsand mounting on a foundation.
The pump has the following characteristics:- Impellers and intermediate chambers are made of
Stainless steel DIN W.-Nr. DIN W.-Nr. 1.4301.- Pump head and base are made of Cast iron.- The shaft seal has assembly length
according to EN 12756.- Power transmission is via cast iron split
coupling.- Pipework connection is via ANSI flanges.
The motor is a 3-phase AC motor.
Liquid:Liquid temperature range: 32 .. 194 °FKinematic viscosity: 1 cSt
Technical:Speed for pump data: 3567 rpmRated flow: 40 l/sRated head: 148 mShaft seal: HBQVCurve tolerance: ISO9906:2012 3B
ISO9906:2012 3B
Materials:Pump housing: Cast iron
EN-JS1050ASTM 65-45-12
Impeller: Stainless steelDIN W.-Nr. 1.4301AISI 304
Installation:Maximum ambient temperature: 104 °FMax pressure at stated temperature: 435 psi / 194 °F
435 psi / 32 °FFlange standard: ANSIPipe connection: 5"Pressure stage: 300 Lb.Flange size for motor: 365TC
Electrical data:Motor type: BALDOR
3/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Position Count DescriptionNumber of poles: 2Rated power - P2: 101 HPMain frequency: 60 HzRated voltage: 3 x 230/460 VService factor: 1.15Rated current: 226/113 ARated speed: 3530 rpmEnclosure class (IEC 34-5): IP22Insulation class (IEC 85): F
Others:Net weight: 919 lbGross weight: 937 lb
4/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
96938685 CR 120-5-2 60 HzH
[m]
0
20
40
60
80
100
120
140
160
180
200
Q [l/s]0 5 10 15 20 25 30 35 40 45
eta[%]
0
20
40
60
80
100
CR 120-5-2, 60Hz
100 %
98 %
Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³
Eff pump = 76.1 %
P2[HP]
0
20
40
60
80
100
NPSH[m]
0
5
10
15
20
25
P2 = 96 HPNPSH = 8.49 m
5/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
H[m]
0
20
40
60
80
100
120
140
160
180
200
Q [l/s]0 5 10 15 20 25 30 35 40
eta[%]
0
20
40
60
80
100
CR 120-5-2, 60Hz
100 %
98 %
Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³
Eff pump = 76.1 %
P2[HP]
0
20
40
60
80
100
NPSH[m]
0
5
10
15
20
25
P2 = 96 HPNPSH = 8.49 m
6 1/8
3 15/16
57,80
7 1/8
10 7/8
15
13 9/16 15
18 5/8
9 5/16
1 3/4
10 11/16
G 1/2 PLUGWITH 1/4"TAP FORSENSOR/GAUGE
PRIMINGPORT G1/2
ALL STAGES5" ANSI300 LB R.F.
8 x 3/4
4 x 9/16
G 1/2
Description Value
General information:Product name: CR 120-5-2 A-G-A-V-HBQVPositionProduct No.: 96938685EAN: 5700314157906
Technical:Speed for pump data: 3567 rpmRated flow: 40 l/sRated head: 148 mHead max: 186 mImpellers: 5Impeller reduc.: 2Shaft seal: HBQVCurve tolerance: ISO9906:2012 3BStages: 5Pump version: AModel: ACooling: ODPCurve tolerance: ISO9906:2012 3B
Materials:Pump housing: Cast iron
EN-JS1050ASTM 65-45-12
Impeller: Stainless steelDIN W.-Nr. 1.4301AISI 304
Material code: ACode for rubber: V
Installation:Maximum ambient temperature: 104 °FMax pressure at stated temperature: 435 psi / 194 °F
435 psi / 32 °FFlange standard: ANSIConnect code: GPipe connection: 5"Pressure stage: 300 Lb.Flange size for motor: 365TC
Liquid:Liquid temperature range: 32 .. 194 °FKinematic viscosity: 1 cSt
Electrical data:Motor type: BALDORNumber of poles: 2Rated power - P2: 101 HPMain frequency: 60 HzRated voltage: 3 x 230/460 VService factor: 1.15Rated current: 226/113 ARated speed: 3530 rpmEnclosure class (IEC 34-5): IP22Insulation class (IEC 85): FMotor protection: NONEMotor Number: 84Z04581
6/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Description Value
Others:Net weight: 919 lbGross weight: 937 lbSales region: Namreg
7/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
96938685 CR 120-5-2 60 Hz
Note! All units are in [mm] unless otherwise stated.Disclaimer: This simplified dimensional drawing does not show all details.
6 1/
8 3 15
/16
57,8
0
7 1/
8
10 7
/8
1513 9
/16
15 18 5
/8
9 5/
16
1 3/
4
10 1
1/16
G 1
/2 P
LUG
WIT
H 1
/4"
TAP
FO
RS
EN
SO
R/
GA
UG
E
PR
IMIN
GP
OR
T G
1/2
ALL
STA
GE
S5"
AN
SI
300
LB R
.F.
8 x
3/4
4 x
9/16
G 1
/2
8/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
96938685 CR 120-5-2 60 HzInput
GeneralApplication Pressure boostingApplication area Commercial
buildingsInstallation Boost Up from
Break TankSizing according to standard DIN 1988 - 500Building type ResidentialOperating days per year 365 daysFlow (Q) 151 m³/hNet height 133 mFriction losses 0 mDischarge pressure (consumer) 0 bar
Your requirementsTank outlet above booster set YesGeodetic height (tank outlet to booster set) 0 mDischarge pressure (pump) 5 barTotal head 133 m
Control modeAll control modes Yes
Edit load profileLoad profile Standard profilePeriod DayOperating Hours per Day 9 h/day
ConfigurationTotal number of pumps 1..6Of these: number of standby pumps 0Tank required on the discharge side NoON/OFF-band 20 %
Pump designPreferred design PumpsEnd-suction close coupled vertical singlestage Yes
Operational conditionsFrequency 60 HzPhase 1 or 3Starting method 3 phase DOLAmbient temperature 20 °C
Hit list settingsEnergy price 0.12 $/kWhIncrease of energy price 6 %Calculation period 10 years
Load profile1 2 3 4 5
Flow 100 75 55 35 12 %Head 100 100 100 100 100 %P1 106 80.2 64.6 51.5 42.2 kWEff total 69.5 68.6 62.5 49.9 20.8 %Time 149 299 448 896 1493 h/aConsumption 11754 17854 21570 34381 47015 kWh/YearQuantity 1 1 1 1 1
Sizing resultType CR 120-5-2Quantity * Motor 1 * 101 HPFlow 42 l/sH total 133 mPower P1 78.7 kWPower P2 96.4 HPEff pump 76.1 %Eff motor 93.0 %Eff pump+mtr 70.8 % =Eta pump * Eta motorEff total 69.5 %Flow total 44437910 gal/yearConsumption 132580 kWh/YearPrice On requestTotal costs On request /10YearsLife cycle cost /10YearsController is not included and must be appended to meet therequired input.
H[m]
0
20
40
60
80
100
120
140
160
180
200
Q [l/s]0 5 10 15 20 25 30 35 40
eta[%]
0
20
40
60
80
100
CR 120-5-2, 60Hz
100 %
98 %
Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³
Eff pump = 76.1 %
P2[HP]
0
50
100
NPSH[m]
0
10
20
P2 = 96 HPNPSH = 8.49 m
9/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Type CR 120-5-2Quantity * Motor 1 * 101 HPFlow 42 l/sH total 133 mPower P1 78.7 kWPower P2 96.4 HPEff pump 76.1 %Eff motor 93.0 %Eff pump+mtr 70.8 % =Eta pump * Eta motorEff total 69.5 %Flow total 44437910 gal/yearConsumption 132580 kWh/YearPrice On requestTotal costs On request /10YearsLife cycle cost /10Years
Installation and Input Sizing results
Pump curve Dimensional drawing
Dimensioning flow: 151.2 m3/h
6 1/
8 3 15
/16
57,8
0
7 1/
8
10 7
/8
1513 9
/16
15 18 5
/8
9 5/
16
1 3/
4
10 1
1/16
G 1
/2 P
LUG
WIT
H 1
/4"
TAP
FO
RS
EN
SO
R/
GA
UG
E
PR
IMIN
GP
OR
T G
1/2
ALL
STA
GE
S5"
AN
SI
300
LB R
.F.
8 x
3/4
4 x
9/16
G 1
/2
H[m]
0
20
40
60
80
100
120
140
160
180
200
Q [l/s]0 5 10 15 20 25 30 35 40
eta[%]
0
20
40
60
80
100
CR 120-5-2, 60Hz
100 %
98 %
Q = 42 l/sH = 133 mn = 98 %Pumped liquid = Drinking waterLiquid temperature = 68 °FDensity = 62.29 lb/ft³
Eff pump = 76.1 %
P2[HP]
0
50
100
NPSH[m]
0
10
20
P2 = 96 HPNPSH = 8.49 m
10/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Installation illustration
Pressure loss in pipes
Dimensioning flow: 151.2 m3/h
11/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Zeta Values
12/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Order Data:
Product name: CR 120-5-2 A-G-A-V-HBQVAmount: 1Product No.: 96938685
Total: Price on request
13/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Service parts CR 120-5-2, Prod number 96938685Valid from 15.10.2007 (0742)
Position Description Annotation Classification data Part No. Count Unit- Kit, bearing 96752215 1 pcs
Adjusting fork 1Adjusting fork 1
47b Bearing ring, rotating 147.e Washer Inner diameter: D22 2
Outer diameter: D32- Kit, chamber stack 95059870 1 pcs- Chamber stack 1- Shaft cpl. Diameter: D32
Length: 1042,547b Bearing ring, rotating47.e Washer Inner diameter: D22
Outer diameter: D3251 Pump shaft Diameter: D32
Length: 1042,564c Spacer ring64b Lock washer64 Spacing bush66b Lock washer67 Hex nut Thread: M14
- Impeller cpl.48 Split cone nut49.b Split cone
- 49.a Impeller, reduced diameter Type: A-TRIM72 Wear ring
- Impeller cpl.48 Split cone nut49.b Split cone
- 49 Impeller72 Wear ring3b Discharge part
- 3 Chamber cpl.47d Locking ring47.c Bush
- 4a Chamber cpl.7b Pan head tapping screw45 Neck ring47 Bearing ring65 Retainer
- 4 Chamber cpl.7b Pan head tapping screw45 Neck ring47d Locking ring47.c Bush65 Retainer7b Pan head tapping screw26c Washer Designation: DIN 125A
Inner diameter: 8,4Outer diameter: 16Thickness: 1,6
26a Strap cpl. Length: 827,526.b Hex socket head screw44 Inlet part
14/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Position Description Annotation Classification data Part No. Count Unit45b Seal ring65a Retainer
- Kit, chambers 96751982 1 pcsAdjusting fork 1Adjusting fork 1
- 4a Chamber cpl. 17b Pan head tapping screw45 Neck ring47 Bearing ring65 Retainer
- Kit, coupling 95059814 1 pcsAdjusting fork 1
8 Coupling 19 Hex socket head cap screw Designation: DIN 912 4
Designation: DIN 912Length: 45Thread: M16
- Kit, coupling guard 96505135 1 pcs7a Socket button head screw 47 Coupling guard 2
- Kit, gaskets 95059805 1 pcsAdjusting fork 1Adjusting fork 1Spring 4
37 O-ring Diameter: 255 2Material type: FKMThickness: 4,00
38 O-ring Diameter: 16,3 4Material type: FKMThickness: 2,4
100 O-ring Diameter: 16,3 2Material type: FKMThickness: 2,4
109 O-ring 1109 O-ring Diameter: 44,45 1
Material type: FKMThickness: 3,53
110 O-ring 1110 O-ring Diameter: 21,5 1
Thickness: 4,25- Kit, plug 96505136 1 pcs- 18 Air vent screw 1
SpindlePlug
23a Pipe plug 125 Pipe plug 438 O-ring Diameter: 16,3 4
Material type: FKMThickness: 2,4
38 O-ring Diameter: 16,3 4Material type: EPDMThickness: 2,4
100 O-ring Diameter: 16,3 6Material type: FKMThickness: 2,4
100 O-ring Diameter: 16,3 2Material type: FKMThickness: 2,4
100 O-ring Diameter: 16,3 2
15/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Position Description Annotation Classification data Part No. Count UnitMaterial type: EPDMThickness: 2,4
- Kit, shaft 98368849 1 pcs- Shaft cpl. Diameter: D32 1
Length: 1042,547b Bearing ring, rotating47.e Washer Inner diameter: D22
Outer diameter: D3251 Pump shaft Diameter: D32
Length: 1042,564c Spacer ring64b Lock washer64 Spacing bush66b Lock washer67 Hex nut Thread: M1447b Bearing ring, rotating 147.e Washer Inner diameter: D22 2
Outer diameter: D3251 Pump shaft Diameter: D32 1
Length: 1042,564c Spacer ring 164b Lock washer 164 Spacing bush 166b Lock washer 167 Hex nut Thread: M14 1
- Kit, shaft seal HBQV 95059801 1 pcs105a Shaft seal Material type: HBQV 1
- Kit, wear parts 95059808 1 pcsAdjusting fork 1Adjusting fork 1
7b Pan head tapping screw 2145b Seal ring 145 Neck ring 647d Locking ring 1247b Bearing ring, rotating 147.e Washer Inner diameter: D22 2
Outer diameter: D3247.c Bush 665a Retainer 165 Retainer 672 Wear ring 7
Motor 84Z04581 1 pcs23a Bulk, Pipe plug (10 pcs) 96536013 1 pcs48 Bulk, Split cone nut (10 pcs) 96551333 1 pcs
+ 49 Bulk, Impeller (10 pcs) 96537745 1 pcs
16/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Exploded view
98
1a
28
3666a
26
37
55
10a
58a
3666a
18100
60
23100
2
36a32a
26a
47c47d
65
45
3b
47d
26b26c
3
48
72
49b
7b
47d47c47d
4
48
72
49b
45a
7b65
47
45
4a
48
7249b
49 49e
7b
65a
45b
45c
44
64c
67
37
45a
64
47b
64b
7
7a
109110
105a
49a49
49a49
49d49e
51
49d49e
76
56b
56c56d
6
38
25
203
201200
32a
190
28a
47e
47e
66b
17/18
Company name:Created by:Phone:
Date: 25/6/2015
Printed from Grundfos Product Center [2015.05.012]
Sectional drawing
58a
105a
45c44
36
66a1a
36
66a
26
2
26c
26a
26b
3b
110 109
28
49
49e
45a
4a49
49a
49d49e
45a
4
200
55
3
8
28a
32a
32a
36a
1a
9
10a
7
28
18
100
237
47d47c
47d
47d47c
47d
4849b
72
64b
48
49b
72
7b65
45
6
7b65a45b
56b
67
66b
64c
203
201
64
5147b
7b
47
65
45
3b
76
18/18